Abstract: Methods for multi-component topology optimization for composite structures are disclosed. In one embodiment, a method of designing a structure by computer-implemented topology optimization includes establishing a plurality of design points within a design domain and establishing at least a first orientation field and a second orientation field. The method further includes assigning values for the one or more membership fields, the one or more density fields, the first orientation field and the second orientation field, and projecting the values onto a simulation model. The method includes achieving convergence of an objective function for a design variable by iteratively executing a topology optimization of the simulation model using the values. Each design point of the plurality of design points is a member of no component or a member of one of the first component and the second component.

Abstract: The present disclosure relates to waxy maize starches having desirably high process stability, and to methods relating to them, including methods for making and using them. One aspect of the disclosure is a waxy maize starch having an amyiopectin content in the range of 90-100%; wherein the amyiopectin fraction of the waxy maize starch has at least 28.0% DP3-12 branches: and no more than 53.0% DP 13-24 branches, no more than 16.0% DP 25-36 branches. Such waxy maize starches can be advantaged over conventional waxy maize starches in that they can have increased process stability, especially with respect to freeze-thaw stability. Methods of making the starch materials, using exo-hydrolyzing enzymes and methods of using the starch materials in food products are also described.

Abstract: Embodiments disclosed herein describe manifold microchannel heat sinks having a gridded microchannel assembly with free-form fin geometries for cooling heat-generating devices in the electronics modules. In an embodiment, a manifold microchannel heat sink includes a target surface and a gridded microchannel assembly comprising a plurality of microchannel cells. Each microchannel cell is surrounded by thermally-conductive sidewalls and includes a fluid inlet, a microchannel structure fluidly coupled to the fluid inlet and a fluid outlet. The microchannel structure extends from the target surface and defines a microchannel extending in a normal direction with respect to the target surface. The microchannel structure includes a base plate disposed on the target surface and a three-dimensional fin structure disposed on the base plate. The three-dimensional fin structure has a shape optimized for thermal performance and fluid performance.

Abstract: Inflatable structures, or aeromorphs, are provided with reinforcing member shape controlling features. The inflatable structure includes a bladder formed of a programmable substrate and defining an outer perimeter. The bladder includes a plurality of seams and a plurality of foldable segments defined by the plurality of seams. At least one hinge is provided, located adjacent each foldable segment. The hinge is configured to permit a folding movement of the respective foldable segment. At least one reinforcing member is provided, secured to the bladder and configured to guide a directional movement of at least one of the plurality of foldable segments, control a shape of the inflatable structure, and determine a sequence of folding. In various aspects, the reinforcing member includes a thermoplastic polyurethane, and is secured to a surface of the bladder with additive manufacturing techniques, such as 3-D printing.

Abstract: A fuel cell may include a first fuel cell bipolar plate defining an air layer, a second fuel cell bipolar plate defining a hydrogen layer, and a coolant layer defined by the air layer and the hydrogen layer. A permeable support infill structure, composed of sintered thermally conductive powder particles, is arranged at the cooling layer to prevent flow blockage at the coolant layer, define a thermally conductive path between the air layer and the hydrogen layer, and facilitate coolant flow through the permeable support infill structure.

Abstract: A method of designing a fuel cell includes executing one or more programs on one or more computing devices having one or more processors to predict a location of one or more liquid regions and one or more vapor regions in microchannels at an air layer of a plate of the fuel cell. Based on the prediction, fluid flow networks for the air layer, a hydrogen layer, and a coolant layer of the fuel cell are simultaneously optimized via homogenized flow optimization. In response to the results of the homogenized flow optimization, one or more multi-scale Turing-patterned microstructures are generated for the air layer and the hydrogen layer. One or more multi-scale Turing-patterned microstructures are generated for the coolant layer by stacking the air layer and the hydrogen layer.

Abstract: A fuel cell that includes an air fuel cell bipolar plate and a hydrogen fuel cell bipolar plate respectively having a Turing-pattern microstructure configuration. The spatial arrangement of the air fuel cell bipolar plate and the hydrogen fuel cell bipolar plate is such that the air layer of the air fuel cell bipolar plate and the hydrogen layer of the hydrogen fuel cell bipolar plate are opposed to each other to define a microstructure configuration for a coolant layer.

Abstract: One or more methods of obtaining an optimal design of a fuel cell having fluid flow networks. In one or more methods, air, hydrogen, and coolant flow networks are simultaneously designed using porous media optimization and Turing pattern dehomogenization.

Abstract: A fuel cell may include a first fuel cell bipolar plate defining an air layer, a second fuel cell bipolar plate defining a hydrogen layer, and a coolant layer defined by the air layer and the hydrogen layer. The coolant layer includes a plurality of coolant microchannels that facilitate flow of a coolant. One or more support members are to extend between the air layer and the hydrogen layer to define one or more additional coolant flow paths between the air layer and the hydrogen layer.

Abstract: A fuel cell may include a first fuel cell bipolar plate defining an air layer, a second fuel cell bipolar plate defining a hydrogen layer, and a coolant layer defined by the air layer and the hydrogen layer. The coolant layer includes a plurality of coolant microchannels that facilitate flow of a coolant. A permeable support layer is arranged between the air layer and the hydrogen layer to define a gap therebetween to prevent flow blockage of the coolant microchannels while facilitating coolant flow therethrough.

Abstract: A fuel cell stack for providing uniform fluid flow through a plurality of plates is provided. The fuel cell stack includes a plurality of plates that define a plurality of fuel cells stacked with each other, each plate having a fuel inlet hole for receiving fuel and a fuel outlet hole for discharging fuel. The fuel cell stack includes a fuel inlet insert extending into the fuel inlet hole of at least some of the plurality of plates. The fuel inlet insert has an upstream end and a downstream end relative to a direction of fuel flow through the fuel inlet holes. The upstream end of the fuel inlet insert has a porosity and permeability less than a porosity and permeability of the downstream end of the fuel inlet insert such that the fuel insert provides uniform fuel flow through the plurality of plates.

Abstract: A method is disclosed and includes determining at least one of a height field and an orientation field of a fiber-reinforced structure. The fiber-reinforced structure includes a plurality of fiber portions and a polymer matrix. The method includes generating a reaction-diffusion representation of the fiber-reinforced structure. The reaction-diffusion representation indicates a concentration of at least one of the polymer matrix and the plurality of fiber portions. The method includes designating a reference fiber deposition path based on the reaction-diffusion representation. The method includes generating a continuous fiber deposition path based on the reference fiber deposition path. The method includes transmitting a signal representing the continuous fiber deposition path to a deposition device, the deposition device using the continuous fiber deposition path to deposit a fiber of the fiber-reinforced structure.

Abstract: Elastic metamaterial designs are provided, such as an acoustic radiator or sound partition, with non-spherical shapes or apertures defined in unit cells of an elastic medium. A method for making the same includes determining a set of boundary conditions for a plurality of non-spherical shapes/apertures defined in the elastic medium, and using a gradient-based algorithm to optimize a porous media model domain for the elastic medium, where porosity is related to size dimensions of the non-spherical shape/aperture and an anisotropic elastic modulus is related to an angle of orientation of the non-spherical shape/aperture. The method may include optimizing an objective function, and obtaining a grayscale design that relates to the porosity and the anisotropic elastic modulus. Reaction diffusion equations may be used with the grayscale design to obtain a pattern for the non-spherical shapes/apertures. Methods of manufacturing may include multi-material additive manufacturing techniques.

Abstract: The present disclosure relates to inhibited waxy starches and methods for using them. One aspect of the disclosure is an inhibited waxy starch based on maize, wheat, or tapioca having an amylopectin content in the range of 90-100%; and a sedimentation volume in the range of 10-50 mL/g; in which the amylopectin fraction of the inhibited waxy starch based on maize, wheat, or tapioca has no more than 48.5% medium-length branches having a chain length from 13-24 (measured by a valley-to-valley method as described herein), and the starch is not pregelatinized. Methods of using the starch materials in food products are also described.

Abstract: Embodiments disclosed herein describe a manifold microchannel heat sink having a target surface, a microchannel structure and an insert disposed over the microchannel structure. The microchannel structure includes a plurality of fins extending in a normal direction from the target surface and defining a plurality of microchannels. The individual fins are shaped as rectangular plates and the individual microchannels comprise gaps between the individual fins. The plurality of fins are distributed on the target surface such that at least a thickness of the individual fins or a width of the gaps comprising the individual microchannels is varied along a plane of the target surface. The insert disposed over the microchannel structure has a plurality of inlet dividers and a plurality of outlet dividers. The individual inlet dividers define an inlet channel and the individual outlet dividers define an outlet channel.

Abstract: The present disclosure relates to inhibited waxy starches and methods for using them. One aspect of the disclosure is an inhibited waxy starch based on maize, wheat, or tapioca having an amylopectin content in the range of 90-100%; and a sedimentation volume in the range of 10-50 mL/g; in which the amylopectin fraction of the inhibited waxy starch based on maize, wheat, or tapioca has no more than 48.5% medium-length branches having a chain length from 13-24 (measured by a valley-to-valley method as described herein), and the starch is not pregelatinized. Methods of using the starch materials in food products are also described.

Abstract: Methods for combinatorial choice in topology optimization are disclosed. In one embodiment, a method of performing combinatorial choice in a non-linear programming problem for designing a structure includes establishing, by one or more processors, a set of K variables, wherein the set of K variables defines an K-dimensional unit cube in a normal coordinate system. The K-dimensional unit cube includes a plurality of desired vertices representing a plurality of desired combinations that satisfy a constraint and a plurality of undesired vertices representing a plurality of undesired combinations that do not satisfy the constraint. The method further includes transforming the K-dimensional unit cube into a transformed shape in a transformed coordinate system using a shape function. Values of the set of K variables cannot have a combination represented by the plurality of undesired combinations.

Abstract: Embodiments disclosed herein describe a manifold microchannel heat sink having a target surface, a microchannel structure and an insert disposed over the microchannel structure. The microchannel structure includes a plurality of tins extending in a normal direction from the target surface and defining a plurality of microchannels. The individual fins are shaped as rectangular plates and the individual microchannels comprise gaps between the individual fins. The plurality of tins are distributed on the target surface such that at least a thickness of the individual fins or a width of the gaps comprising the individual microchannels is varied along a plane of the target surface. The insert disposed over the microchannel structure has a plurality of inlet dividers and a plurality of outlet dividers. The individual inlet dividers define an inlet channel and the individual outlet dividers define an outlet channel.

Abstract: Methods are provided for designing a structure with developable surfaces using a surface developability constraint. The surface developability constraint is developed based on the discovery of a sufficient condition for surface piecewise developability, namely surface normal directions lie on a small, finite number of planes. Automated methods and algorithms may include providing a design domain and a characteristic function of a material in the design domain to be optimized. The methods include defining a nodal density of the material, and determining surface normal directions of a plurality of planes. A density gradient that describes the surface normal directions is then determined. The methods include performing a topology optimization process on the design domain using a surface developability constraint that is based, at least in part, on the characteristic function. A geometric domain is then created for the structure using results from the topology optimization.

Abstract: A fuel cell stack for providing uniform fluid flow through a plurality of plates is provided. The fuel cell stack includes a plurality of plates that define a plurality of fuel cells stacked with each other, each plate having a fuel inlet hole for receiving fuel and a fuel outlet hole for discharging fuel. The fuel cell stack includes a fuel inlet insert extending into the fuel inlet hole of at least some of the plurality of plates. The fuel inlet insert has an upstream end and a downstream end relative to a direction of fuel flow through the fuel inlet holes. The upstream end of the fuel inlet insert has a porosity and permeability less than a porosity and permeability of the downstream end of the fuel inlet insert such that the fuel insert provides uniform fuel flow through the plurality of plates.