Patents by Inventor Yuri Toda

Yuri Toda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210102270
    Abstract: A hot stamped article excellent in strength having a predetermined composition, having an average crystal grain size of prior austenite of 3 ?m or less, containing at least one of lower bainite, martensite, and tempered martensite in an area rate of 90% or more, and having a grain boundary solid solution ratio Z, defined by Z=(mass % of one or both of Nb and Mo at the grain boundaries)/(mass % of one or more of Nb and Mo at time of dissolution) of 0.3 or more.
    Type: Application
    Filed: March 29, 2018
    Publication date: April 8, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Kazuo HIKIDA, Shingo FUJINAKA, Tomohito TANAKA
  • Publication number: 20210070368
    Abstract: In a frame member, the hardness of a sheet-thickness-direction central section in a portion where a softening layer is provided is greater than or equal to 400 Hv, the softening layer has hardness smaller by at least 10 Hv than the hardness of the sheet-thickness-direction central section in the portion where the softening layer is provided, the thickness of the softening layer is greater than or equal to 2% of the sheet thickness but smaller than 20% of the sheet thickness, the hardness of the softening layer at the surface is greater than or equal to 0.5 times the hardness of the sheet-thickness-direction central section but smaller than 0.
    Type: Application
    Filed: October 9, 2019
    Publication date: March 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Hiroaki KUBOTA, Hiroyuki KAWATA, Daisuke MAEDA
  • Patent number: 10934609
    Abstract: [Object] To provide a steel sheet for carburizing that demonstrates improved extreme deformability prior to carburizing, and a method for manufacturing the same. [Solution] A steel sheet consisting of, in mass %, C: more than or equal to 0.02%, and less than 0.30%, Si: more than or equal to 0.005%, and less than 0.5%, Mn: more than or equal to 0.01%, and less than 3.0%, P: less than or equal to 0.1%, S: less than or equal to 0.1%, sol. Al: more than or equal to 0.0002%, and less than or equal to 3.0%, N: less than or equal to 0.2%, and the balance: Fe and impurities, in which average value of X-ray random intensity ratio, assignable to an orientation group of ferrite crystal grain ranging from {100}<011> to {223}<110>, is 7.0 or smaller, average equivalent circle diameter of carbide is 5.0 ?m or smaller, percentage of number of carbides with an aspect ratio of 2.
    Type: Grant
    Filed: August 30, 2018
    Date of Patent: March 2, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Kazuo Hikida, Motonori Hashimoto
  • Publication number: 20210040588
    Abstract: A steel sheet has a predetermined chemical composition and a metal structure represented by, in area fraction, polygonal ferrite: 40% or less, martensite: 20% or less, bainitic ferrite: 50% to 95%, and retained austenite: 5% to 50%. In area fraction, 80% or more of the bainitic ferrite is composed of bainitic ferrite grains that have an aspect ratio of 0.1 to 1.0 and have a dislocation density of 8×102 (cm/cm3) or less in a region surrounded by a grain boundary with a misorientation angle of 15° or more. In area fraction, 80% or more of the retained austenite is composed of retained austenite grains that have an aspect ratio of 0.1 to 1.0, have a major axis length of 1.0 ?m to 28.0 ?m, and have a minor axis length of 0.1 ?m to 2.8 ?m.
    Type: Application
    Filed: March 30, 2018
    Publication date: February 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Eisaku SAKURADA, Kunio HAYASHI, Akihiro UENISHI
  • Publication number: 20210040592
    Abstract: A hot stamped article having excellent shock absorption having a predetermined chemical composition, having a microstructure containing prior austenite having an average grain size of 3 ?m or less and further containing at least one of lower bainite, martensite, and tempered martensite in an area ratio of 90% or more, and having a grain boundary solid solution ratio Z defined by Z=(mass % of one or both of Nb and Mo at grain boundaries)/(mass % of one or both of Nb and Mo at time of melting) of 0.3 or more.
    Type: Application
    Filed: March 29, 2018
    Publication date: February 11, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Kazuo HIKIDA, Shingo FUJINAKA, Tomohito TANAKA
  • Patent number: 10907235
    Abstract: A steel sheet according to an aspect of the present invention has a chemical composition within a predetermined range; in which a metallographic structure at a thickness ¼ portion includes, by unit area %, ferrite: 10% or more and less than 50%, granular bainite: 5% or more and less than 50%, and martensite: 20% or more and less than 60%; in the metallographic structure at the thickness ¼ portion, a total of upper bainite, lower bainite, residual austenite, and pearlite is 0% or more and less than 15% by unit area %; at the thickness ¼ portion, a product of an area ratio Vm of the martensite and an average hardness Hv of the martensite is 12,000 to 34,000; and a tensile strength is 980 MPa or higher.
    Type: Grant
    Filed: September 13, 2016
    Date of Patent: February 2, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Kunio Hayashi, Katsuya Nakano, Hiroyuki Kawata, Akihiro Uenishi
  • Patent number: 10895002
    Abstract: A steel sheet includes a predetermined chemical composition and a metal structure represented by, in area fraction, ferrite: 30% to 50%, granular bainite: 5% to 20%, martensite: 30% to 55%, bainite: less than 35%, and retained austenite and pearlite: 10% or less in total. Preferably, of the steel sheet, a tensile strength is 1180 MPa or more, elongation is 10% or more, and a hole expansion value is 20% or more. Further preferably, a VDA bending angle in the case where a thickness is set to t (mm) is “7.69t2?38.4t+109” or more.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: January 19, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Katsuya Nakano, Kunio Hayashi, Yuri Toda, Eisaku Sakurada, Akihiro Uenishi
  • Publication number: 20210010118
    Abstract: A hot stamped article of high strength steel sheet excellent in bending deformability having a predetermined chemical composition, having an area rate of 90% or more of the microstructures of the steel sheet comprised of one or more of lower bainite, martensite, and tempered martensite, and having a ratio of the length of grain boundaries with a rotational angle about a rotational axis of the <011> direction of the crystal grains of the lower bainite, martensite, and tempered martensite of 15 or more with respect to the length of grain boundaries with a rotational angle of 5° to 75° of 80% or more.
    Type: Application
    Filed: March 29, 2018
    Publication date: January 14, 2021
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Kazuo HIKIDA, Shingo FUJINAKA, Tomohito TANAKA
  • Patent number: 10876181
    Abstract: In a cold-rolled steel sheet having a predetermined chemical composition, a metallographic structure contains 40.0% or more and less than 60.0% of a polygonal ferrite, 30.0% or more of a bainitic ferrite, 10.0% to 25.0% of a residual austenite, and 15.0% or less of a martensite, by an area ratio, in the residual austenite, a proportion of the residual austenite in which an aspect ratio is 2.0 or less, a length of a long axis is 1.0 ?m or less, and a length of a short axis is 1.0 ?m or less, is 80.0% or more, in the bainitic ferrite, a proportion of the bainitic ferrite in which an aspect ratio is 1.7 or less and an average value of a crystal orientation difference in a region surrounded by a boundary in which a crystal orientation difference is 15° or more is 0.5° or more and less than 3.0°, is 80.0% or more, and a connection index D value of the martensite, the bainitic ferrite, and the residual austenite is 0.70 or less.
    Type: Grant
    Filed: February 24, 2016
    Date of Patent: December 29, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Kunio Hayashi, Akihiro Uenishi, Masafumi Azuma, Takayuki Nozaki, Yuri Toda
  • Patent number: 10822672
    Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 30% to 70% and one or both of ferrite and bainite: a total of 20% to 70%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: November 3, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Masafumi Azuma, Akihiro Uenishi, Hiroyuki Kawata, Naoki Maruyama, Genichi Shigesato
  • Patent number: 10808291
    Abstract: A steel sheet according to an aspect of the present invention has predetermined chemical composition, in which a structure at a thickness ¼ portion includes, in terms of volume ratios, tempered martensite: 70% or more and one or both of ferrite and bainite: a total of less than 20%, in the structure at the thickness ¼ portion, a volume ratio of residual austenite is less than 10%, a volume ratio of fresh martensite is 10% or less, a volume ratio of pearlite is 10% or less, and a total volume ratio of the residual austenite, the fresh martensite, and the pearlite is 15% or less, a number density of iron-based carbides having a major axis of 5 nm or more in the tempered martensite at the thickness ¼ portion is 5×107 particles/mm2 or more, a ratio of the number of ?-type carbides in the number of the iron-based carbides having the major axis of 5 nm or more at the thickness ¼ portion is 20% or more, and a tensile strength is 780 MPa or higher.
    Type: Grant
    Filed: July 13, 2015
    Date of Patent: October 20, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuri Toda, Masafumi Azuma, Akihiro Uenishi, Hiroyuki Kawata, Naoki Maruyama, Genichi Shigesato
  • Publication number: 20200283869
    Abstract: A high-strength cold-rolled steel sheet which is a steel sheet having a tensile strength of 980 MPa or more has a predetermined chemical component composition, a metallographic microstructure of the steel sheet contains, by area ratio, ferrite and granular bainite: 10% or more and 50% or less in total, one or both of upper bainite and lower bainite: 10% or more and 50% or less in total, tempered martensite: more than 0% and 30% or less, retained austenite: 5% or more, and one or more of pearlite, cementite, and martensite: 0% to 10% in total, and an area ratio of the ferrite with respect to a total area ratio of the ferrite and the granular bainite is 25% or less.
    Type: Application
    Filed: November 15, 2017
    Publication date: September 10, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Kunio HAYASHI, Katsuya NAKANO, Eisaku SAKURADA, Akihiro UENISHI, Kengo TAKEDA
  • Publication number: 20200232056
    Abstract: The present invention provides a hot stamped body excellent in bendability, ductility, impact resistance, and hydrogen embrittlement resistance and small in scattering in hardness. The hot stamped body according to the present invention is provided with a middle part in sheet thickness and a softened layer arranged at both sides or one side of the middle part in sheet thickness.
    Type: Application
    Filed: February 20, 2018
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Genki ABUKAWA, Daisuke MAEDA, Kazuo HIKIDA
  • Publication number: 20200230681
    Abstract: The present invention, in consideration of the problems in the prior art, provides a hot stamped body simultaneously achieving the high bendability and high ductility for realizing impact resistance and also hydrogen embrittlement resistance and kept down in scattering in hardness. The hot stamped body according to the present invention is provided with a middle part in sheet thickness and a softened layer arranged at both sides or one side of the middle part in sheet thickness.
    Type: Application
    Filed: February 20, 2018
    Publication date: July 23, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Genki ABUKAWA, Daisuke MAEDA, Kazuo HIKIDA, Shingo FUJINAKA
  • Publication number: 20200181728
    Abstract: [Object] To provide a steel sheet for carburizing that demonstrates improved ductility, and a method for manufacturing the same. [Solution] A steel sheet consisting of, in mass %, C: more than or equal to 0.02%, and less than 0.30%, Si: more than or equal to 0.005%, and less than 0.5%, Mn: more than or equal to 0.01%, and less than 3.0%, P: less than or equal to 0.1%, S: less than or equal to 0.1%, sol. Al: more than or equal to 0.0002%, and less than or equal to 3.0%, N: less than or equal to 0.2%, Ti: more than or equal to 0.010%, and less than or equal to 0.150%, and the balance: Fe and impurities, in which the number of carbides per 1000 ?m2 is 100 or less, percentage of number of carbides with an aspect ratio of 2.0 or smaller is 10% or larger relative to the total carbides, average equivalent circle diameter of carbide is 5.0 ?m or smaller, and average crystal grain size of ferrite is 10 ?m or smaller.
    Type: Application
    Filed: August 30, 2018
    Publication date: June 11, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Motonori HASHIMOTO, Kazuo HIKIDA, Yuri TODA
  • Publication number: 20200181744
    Abstract: [Object] To provide a steel sheet for carburizing that demonstrates improved extreme deformability prior to carburizing, and a method for manufacturing the same. [Solution] A steel sheet consisting of, in mass %, C: more than or equal to 0.02%, and less than 0.30%, Si: more than or equal to 0.005%, and less than 0.5%, Mn: more than or equal to 0.01%, and less than 3.0%, P: less than or equal to 0.1%, S: less than or equal to 0.1%, sol. Al: more than or equal to 0.0002%, and less than or equal to 3.0%, N: less than or equal to 0.2%, and the balance: Fe and impurities, in which average value of X-ray random intensity ratio, assignable to an orientation group of ferrite crystal grain ranging from {100}<011> to {223}<110>, is 7.0 or smaller, average equivalent circle diameter of carbide is 5.0 ?m or smaller, percentage of number of carbides with an aspect ratio of 2.
    Type: Application
    Filed: August 30, 2018
    Publication date: June 11, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Kazuo HIKIDA, Motonori HASHIMOTO
  • Publication number: 20200040435
    Abstract: A steel sheet includes a predetermined chemical composition and a metal structure represented by, in area fraction, ferrite: 50% to 95%, granular bainite: 5% to 48%, martensite: 2% to 30%, and upper bainite, lower bainite, tempered martensite, retained austenite, and pearlite: 5% or less in total.
    Type: Application
    Filed: January 25, 2017
    Publication date: February 6, 2020
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Katsuya NAKANO, Kunio HAYASHI, Yuri TODA, Eisaku SAKURADA, Akihiro UENISHI
  • Publication number: 20200024706
    Abstract: A steel sheet includes a predetermined chemical composition and a metal structure represented by, in area fraction, ferrite: 30% to 50%, granular bainite: 5% to 20%, martensite: 30% to 55%, bainite: less than 35%, and retained austenite and pearlite: 10% or less in total. Preferably, of the steel sheet, a tensile strength is 1180 MPa or more, elongation is 10% or more, and a hole expansion value is 20% or more. Further preferably, a VDA bending angle in the case where a thickness is set to t (mm) is “7.69t2?38.4t+109” or more.
    Type: Application
    Filed: January 30, 2017
    Publication date: January 23, 2020
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Katsuya NAKANO, Kunio HAYASHI, Yuri TODA, Eisaku SAKURADA, Akihiro UENISHI
  • Publication number: 20200016866
    Abstract: There is provided a hot stamped body including a middle part in sheet thickness and a surface layer arranged at both sides or one side of the middle part in sheet thickness, further including an intermediate layer formed between the middle part in sheet thickness and each surface layer so as to adjoin them, wherein the middle part in sheet thickness has a predetermined composition, the middle part in sheet thickness has a hardness of 500 Hv or more and 800 Hv or less, the surface layer has a hardness change ?H1 in the sheet thickness direction of 100 Hv or more and less than 200 Hv, and the intermediate layer has a hardness change ?H2 in the sheet thickness direction of 10 Hv or more and less than 50 Hv.
    Type: Application
    Filed: February 20, 2018
    Publication date: January 16, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Genki ABUKAWA, Daisuke MAEDA, Kazuo HIKIDA
  • Publication number: 20200001342
    Abstract: There is provided a hot stamped body including a middle part in sheet thickness and a surface layer arranged at both sides or one side of the middle part in sheet thickness, further including an intermediate layer formed between the middle part in sheet thickness and each surface layer so as to adjoin them, wherein the middle part in sheet thickness has a predetermined composition, the middle part in sheet thickness has a hardness of 500 Hv or more and 800 Hv or less, the surface layer has a hardness change ?H1 in the sheet thickness direction of 10 Hv or more and less than 200 Hv, and the intermediate layer has a hardness change ?H2 in the sheet thickness direction of 50 Hv or more and less than 200 Hv.
    Type: Application
    Filed: February 20, 2018
    Publication date: January 2, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuri TODA, Genki ABUKAWA, Daisuke MAEDA, Kazuo HIKIDA, Shingo FUJINAKA