Abstract: A computer-implemented method for predicting a quality of a battery includes receiving a first battery measurement data for a first duration of soaking the battery, the first duration shorter than or equal to the soaking. The method further includes computing a plurality of features based on the first battery measurement data. The method further includes predicting, based on the plurality of features, a state of the battery after completion of the soaking. The method further includes outputting suitability of the quality of the battery based on the state of the battery as predicted.

Abstract: An axial flux electric motor includes a stator including a stator segment having a support frame formed with an opening defined by a continuous edge. A stator winding segment is arranged in the opening of the stator segment. The stator winding segment has an outer surface. A thermal interface material (TIM) is disposed between the outer surface of the stator winding segment and the continuous edge defining the opening in the support frame.

Abstract: An axial flux electric machine includes a casing, stator cores, windings, and fins. The casing has a hollow cylindrical shape with an inner radial surface and an outer radial surface. The stator cores are spaced circumferentially along the inner radial surface of the casing. The windings are wrapped around the stator cores. The fins project from the inner radial surface of the casing to spaces between the windings.

Abstract: An axial flux motor includes: a stator having a first side and a second side opposite the first side, the stator including: N stator core components on the first side, where N is an integer greater than two; N stator windings that are disposed around the N stator core components, respectively, where each of the N stator windings includes, from a point of view facing the first side: a first width at a first location; and a second width that is greater than the first width at a second location that is radially outward from the first location relative to an axis; slot openings disposed between adjacent ones of the stator windings; and a rotor including a third side and M permanent magnets on the third side, where the first side is parallel to the third side, and where M is an integer greater than or equal to two.

Abstract: A system for thermal management of a battery assembly includes a protective cover in thermal communication with the battery assembly and disposed at a location that is proximate to an external surface of the battery assembly, the protective cover including at least one moveable component. The system also includes an actuator device configured to move the at least one moveable component of the protective cover to establish an insulating air gap between a portion of the protective cover and the battery system, the insulating air gap causing an increase in a thermal resistance of the protective cover.

Abstract: A battery pack includes a first header including a first conduit, a second header including a second conduit, and an energy storage system including a plurality of energy storage cells arranged between the first header and the second header. A coolant plate is arranged between the first header and the second header and abuts the plurality of energy storage cells. The coolant plate including a coolant channel having a first end fluidically connected to the first conduit, a second end fluidically connected to the second conduit, and an intermediate portion defining a flow path.

Abstract: An axial flux electric motor includes a stator including a stator segment having a support frame formed with an opening defined by a continuous edge. A stator winding segment is arranged in the opening of the stator segment. The stator winding segment has an outer surface.

Abstract: A system and method for predicting a health of a battery. The system includes a sensor and a processor. The sensor is configured to obtain a battery data indicative of a parameter of the battery. A plurality of scores for the battery data is determined, and the battery data is partitioned into a plurality of subsets for which the scores have a different behavior for each of the subsets. The processor partitions the battery data into a plurality of subsets, determines a score for each of the plurality of subsets, wherein each score is related to the health of the battery, generates an overall score from the scores from each of the subsets, and predicts the health of the battery from the overall score.

Abstract: A computer-implemented method for predicting a quality of a battery includes receiving a first battery measurement data for a first duration of soaking the battery, the first duration shorter than or equal to the soaking. The method further includes computing a plurality of features based on the first battery measurement data. The method further includes predicting, based on the plurality of features, a state of the battery after completion of the soaking. The method further includes outputting suitability of the quality of the battery based on the state of the battery as predicted.

Abstract: Embodiments include battery health detection based on natural soaking response. Aspects include measuring a plurality of characteristics of a battery pack at a first time and measuring the plurality of characteristics of the battery pack at a second time that is after the first time. Aspects also include inputting the plurality of characteristics and a difference between the first time and the second time into a trained model for identifying anomalies and determining, based on the trained model, whether the battery pack includes an anomaly. Based on a determination that the battery pack includes the anomaly, aspects include flagging the battery pack as containing the anomaly.

Abstract: An example rotor includes a rotor yoke having an outer circumference and an inner circumference. The rotor further includes a plurality of rotor ribs on a surface the rotor yoke and extending between the outer circumference and the inner circumference. The rotor further includes a plurality of magnets, each of the plurality of magnets being disposed adjacent to and between two of the plurality of rotor ribs.

Abstract: An axial flux electric motor includes a stator including a stator segment having a support frame formed with an opening defined by a continuous edge. A stator winding segment is arranged in the opening of the stator segment. The stator winding segment has an outer surface.

Abstract: A power control system includes a battery system and a DC-DC converter with first, second, third, and fourth power switches. A second terminal of the first power switch is connected to a first terminal of the second power switch. A second terminal of the third power switch is connected to a first terminal of the fourth power switch. A first inductor includes a first terminal connected to the second terminal of the first power switch and the first terminal of the second power switch and a second terminal connected to the second terminal of the third power switch and the first terminal of the fourth power switch. A first bypass switch is connected in parallel to the first power switch. A second bypass switch is connected in parallel to the third power switch.

Abstract: A method of manufacturing a permanent magnet for a rotor of an axial flux electric machine is described herein. The method includes forming multiple permanent magnet (PM) pieces to have the same shape. Each of the PM pieces has an inner radial surface, an outer radial surface, and a pair of side surfaces extending between the inner and outer radial surfaces. The method further includes attaching at least one of the side surfaces of each of the PM pieces to one of the side surfaces of another one of the PM pieces to form partitions configured to extend in a radial direction of the rotor.

Abstract: An axial flux electric machine includes a casing, stator cores, windings, and fins. The casing has a hollow cylindrical shape with an inner radial surface and an outer radial surface. The stator cores are spaced circumferentially along the inner radial surface of the casing. The windings are wrapped around the stator cores. The fins project from the inner radial surface of the casing to spaces between the windings.

Abstract: A method of manufacturing a permanent magnet for a rotor of an axial flux electric machine is described herein. The method includes forming multiple permanent magnet (PM) pieces to have the same shape. Each of the PM pieces has an inner radial surface, an outer radial surface, and a pair of side surfaces extending between the inner and outer radial surfaces. The method further includes attaching at least one of the side surfaces of each of the PM pieces to one of the side surfaces of another one of the PM pieces to form partitions configured to extend in a radial direction of the rotor.

Abstract: An axial flux motor includes: a stator having a first side and a second side opposite the first side, the stator including: N stator core components on the first side, where N is an integer greater than two; N stator windings that are disposed around the N stator core components, respectively, where each of the N stator windings includes, from a point of view facing the first side: a first width at a first location; and a second width that is greater than the first width at a second location that is radially outward from the first location relative to an axis; slot openings disposed between adjacent ones of the stator windings; and a rotor including a third side and M permanent magnets on the third side, where the first side is parallel to the third side, and where M is an integer greater than or equal to two.

Abstract: An axial flux electric motor for an automobile includes a stator assembly, and a rotor assembly, the rotor assembly including a plurality of lamination blocks arranged in an annular pattern, a plurality of conductive wedges, one conductive wedge being positioned between each adjacent pair of lamination blocks, the plurality of lamination blocks and the plurality of conductive wedges defining a rotor core disk having an inner diameter and outer diameter and opposing axial faces, and a plurality of permanent magnets attached to one of the opposing axial faces of the rotor core disk.

Abstract: An axial flux motor includes: a stator having a first side and a second side opposite the first side, the stator including: N stator core components on the first side, where N is an integer greater than two; and pole shoes attached to radial sides of the N stator core components, N slot openings between adjacent ones of the pole shoes, where each of the N slot openings extends in at least one direction non-radially on the first side; and a rotor including a third side and M permanent magnets on the third side, where the first side is parallel to the third side, and where M is an integer greater than two.

Abstract: A power control system includes a battery system and a DC-DC converter with first, second, third, and fourth power switches. A second terminal of the first power switch is connected to a first terminal of the second power switch. A second terminal of the third power switch is connected to a first terminal of the fourth power switch. A first inductor includes a first terminal connected to the second terminal of the first power switch and the first terminal of the second power switch and a second terminal connected to the second terminal of the third power switch and the first terminal of the fourth power switch. A first bypass switch is connected in parallel to the first power switch. A second bypass switch is connected in parallel to the third power switch.