Patents by Inventor Yusuke BIYAJIMA
Yusuke BIYAJIMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20200340806Abstract: A method for measuring a distance of diffusion of a curing catalyst for a thermosetting silicon-containing material includes the steps of: forming a silicon-containing film from a composition containing a thermosetting silicon-containing material, a curing catalyst and a solvent; coating the silicon-containing film with a photosensitive resin composition containing a resin whose solubility in alkaline developer is increased by the action of an acid, an acid generator and a solvent, and subsequently heating to prepare a substrate on which the silicon-containing film and a resin film are formed; irradiating the substrate with a high energy beam or an electron beam to generate an acid and heat-treating the substrate to increase the solubility of the resin in an alkaline developer by the action of the acid in the resin film; dissolving the resin film in an alkaline developer; and measuring a film thickness of the remaining resin.Type: ApplicationFiled: March 4, 2020Publication date: October 29, 2020Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Tsukasa WATANABE, Yoshio KAWAI, Tomohiro KOBAYASHI, Yusuke BIYAJIMA, Masahiro KANAYAMA
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Publication number: 20200341377Abstract: The present invention provides a resist underlayer film capable of improving LWR and CDU in a fine pattern formed by a chemically-amplified resist which uses an acid as a catalyst. A composition for forming a silicon-containing resist underlayer film, including a thermosetting silicon-containing material (Sx), a curing catalyst (Xc), and a solvent, in which a distance of diffusion of the curing catalyst (Xc) from a resist underlayer film formed from the composition for forming a silicon-containing resist underlayer film to a resist upper layer film to be formed on the resist underlayer film is 5 nm or less.Type: ApplicationFiled: March 4, 2020Publication date: October 29, 2020Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Tsukasa WATANABE, Yusuke BIYAJIMA, Masahiro KANAYAMA
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Publication number: 20200233303Abstract: A composition for forming a silicon-containing resist underlayer film contains at least: one or more compounds shown by the following general formula (P-0); and a thermally crosslinkable polysiloxane (Sx), where R100 represents divalent organic group substituted with one or more fluorine atoms; R101 and R102 each independently represent a linear, branched, or cyclic monovalent hydrocarbon group having 1 to 20 carbon atoms optionally substituted with a hetero-atom or optionally interposed by hetero-atom; R103 represents linear, branched, or cyclic divalent hydrocarbon group having 1 to 20 carbon atoms optionally substituted with a hetero-atom or optionally interposed by hetero-atom; R101 and R102, or R101 and R103, are optionally bonded to each other to form a ring with sulfur atom in the formula; and L104 represents a single bond or linear, branched, or cyclic divalent hydrocarbon group having 1 to 20 carbon atoms optionally substituted with a hetero-atom or optionally interposed by hetero-atom.Type: ApplicationFiled: January 3, 2020Publication date: July 23, 2020Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Yusuke BIYAJIMA, Masahiro KANAYAMA, Tsukasa WATANABE, Masaki OHASHI
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Publication number: 20200159120Abstract: The present invention is a thermosetting silicon-containing material containing one or more of a repeating unit shown by the following general formula (Sx-1), a repeating unit shown by the following general formula (Sx-2), and a partial structure shown by the following general formula (Sx-3): where R1 represents an iodine-containing organic group; and R2 and R3 are each independently identical to R1, a hydrogen atom, or a monovalent organic group having 1 to 30 carbon atoms. This provides: a thermosetting silicon-containing material used for forming a resist underlayer film which is capable of contributing to sensitivity enhancement of an upper layer resist while keeping LWR thereof from degrading; a composition for forming a silicon-containing resist underlayer film, the composition containing the thermosetting silicon-containing material; and a patterning process using the composition.Type: ApplicationFiled: October 23, 2019Publication date: May 21, 2020Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Tsukasa WATANABE, Yusuke BIYAJIMA, Masahiro KANAYAMA, Ryo MITSUI
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Patent number: 10620537Abstract: A resist underlayer film composition for use in a multilayer resist method, containing one or more compounds shown by formula (1), and an organic solvent, WX)n??(1) W represents an n-valent organic group having 2 to 50 carbon atoms. X represents a monovalent organic group shown by formula (1X). ānā represents an integer of 1 to 10, The dotted line represents a bonding arm. R01 represents an acryloyl or methacryloyl group. Y represents a single bond or a carbonyl group. Z represents a monovalent organic group having 1 to 30 carbon atoms. A resist underlayer film composition can be cured by high energy beam irradiation and form a resist underlayer film having excellent filling and planarizing properties and appropriate etching resistance and optical characteristics in a fine patterning process by a multilayer resist method in the semiconductor apparatus manufacturing process.Type: GrantFiled: June 13, 2017Date of Patent: April 14, 2020Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Takeru Watanabe, Rie Kikuchi, Daisuke Kori, Yusuke Biyajima, Tsutomu Ogihara
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Patent number: 10610906Abstract: The present invention provides a method for manufacturing a resist composition which is used in a manufacturing process of a semiconductor apparatus, comprising the steps of: cleaning a manufacturing apparatus for the resist composition with a cleaning solution; analyzing the cleaning solution taken out from the manufacturing apparatus; repeating the step of cleaning and the step of analyzing until a concentration of a nonvolatile component(s) contained in the cleaning solution became 10 ppm or less; and manufacturing the resist composition by using the manufacturing apparatus after the step of repeating. There can be provided a method for manufacturing a resist composition which can manufacture a resist composition lowered in coating defects.Type: GrantFiled: August 11, 2014Date of Patent: April 7, 2020Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Motoaki Iwabuchi, Tsutomu Ogihara, Yukio Hoshi, Yusuke Biyajima
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Publication number: 20190198341Abstract: The invention provides: a composition for forming an organic film, the composition having high filterability and enabling formation of an organic film which has high pattern-curving resistance, and which prevents a high-aspect line pattern particularly finer than 40 nm from line collapse and twisting after dry etching; a method for forming an organic film and a patterning process which use the composition; and a substrate for manufacturing a semiconductor device, including the organic film formed on the substrate. The composition for forming an organic film includes a condensate (A), which is a condensation product of dihydroxynaphthalene shown by the following formula (1) and a condensation agent, or a derivative of the condensate (A). A sulfur content among constituent elements contained in the condensate (A) or the derivative of the condensate (A) is 100 ppm or less in terms of mass.Type: ApplicationFiled: December 19, 2018Publication date: June 27, 2019Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Daisuke KORI, Seiichiro TACHIBANA, Yusuke BIYAJIMA, Naoki KOBAYASHI, Kazumi NODA
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Publication number: 20180081272Abstract: The present invention provides a thermal crosslinking accelerator that can improve an etching selectivity to the upper layer resist thereby improving the pattern form after etching even in a finer pattern than the case of using a conventional silicon-containing resist underlayer film. Thus, provided is a thermal crosslinking accelerator of a polysiloxane compound wherein the thermal crosslinking accelerator of a polysiloxane compound is shown by the following general formula (A-1), wherein R11, R12, R13, and R14 each represents a hydrogen atom, a halogen atom, a linear, a branched, a cyclic alkyl group or the like having 1 to 20 carbon atoms, an optionally substituted aryl group having 6 to 20 carbon atoms, or an aralkyl group or the like having 7 to 20 carbon atoms, wherein a part of or all of hydrogen atoms in these groups may be substituted by an alkoxy group or the like.Type: ApplicationFiled: November 27, 2017Publication date: March 22, 2018Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Yusuke BIYAJIMA, Hiroyuki URANO
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Publication number: 20180011405Abstract: A resist underlayer film composition for use in a multilayer resist method, containing one or more compounds shown by formula (1), and an organic solvent, W?X)n ??(1) W represents an n-valent organic group having 2 to 50 carbon atoms. X represents a monovalent organic group shown by formula (1X). ānā represents an integer of 1 to 10, The dotted line represents a bonding arm. R01 represents an acryloyl or methacryloyl group. Y represents a single bond or a carbonyl group. Z represents a monovalent organic group having 1 to 30 carbon atoms. A resist underlayer film composition can be cured by high energy beam irradiation and form a resist underlayer film having excellent filling and planarizing properties and appropriate etching resistance and optical characteristics in a fine patterning process by a multilayer resist method in the semiconductor apparatus manufacturing process.Type: ApplicationFiled: June 13, 2017Publication date: January 11, 2018Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Takeru WATANABE, Rie KIKUCHI, Daisuke KORI, Yusuke BIYAJIMA, Tsutomu OGIHARA
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Patent number: 9312127Abstract: A method for producing a semiconductor apparatus substrate includes steps of: forming silicon-containing film having silicon content of 1% by mass or more and 30% by mass or less on an organic under layer film formed on an substrate; forming a resist film on silicon-containing film; forming a resist pattern by exposing and developing resist film; transferring pattern to silicon-containing film using resist pattern as a mask; transferring pattern to organic under layer film using silicon-containing film as a mask to leave part or all of silicon-containing film on organic under layer film; implanting ions into substrate using organic under layer film as a mask; and peeling organic under layer film used as mask for ion implantation on which part or all of silicon-containing film remains, with peeling liquid.Type: GrantFiled: August 4, 2015Date of Patent: April 12, 2016Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu Ogihara, Daisuke Kori, Yoshinori Taneda, Yusuke Biyajima, Rie Kikuchi, Seiichiro Tachibana
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Patent number: 9312144Abstract: A composition for forming a silicon-containing resist under layer film includes a silicon-containing compound which is obtained by hydrolysis, condensation or hydrolysis-condensation of a second silicon compound containing one or more compounds represented by the following general formula (1), wherein R represents an organic group having 1 to 6 carbon atoms, Ra, Rb and Rc each represents a substituted or unsubstituted monovalent organic group having 1 to 30 carbon atoms, w=0 or 1, x=0, 1, 2 or 3, y=0, 1 or 2, z=0, 1, 2 or 3; when w=0, 5?x+z?1, and the case where (x, z)=(1, 1), (3, 0) or (0, 3) are not included; and when w=1, 7?x+y+z?1, and the case where (x, y, z)=(1, 1, 1) is not included. The composition forms a resist under layer film with extremely less number of coating defects, and excellent adhesiveness in fine pattern and etching selectivity.Type: GrantFiled: July 18, 2014Date of Patent: April 12, 2016Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu Ogihara, Yusuke Biyajima
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Publication number: 20160064220Abstract: A method for producing a semiconductor apparatus substrate includes steps of: forming silicon-containing film having silicon content of 1% by mass or more and 30% by mass or less on an organic under layer film formed on an substrate; forming a resist film on silicon-containing film; forming a resist pattern by exposing and developing resist film; transferring pattern to silicon-containing film using resist pattern as a mask; transferring pattern to organic under layer film using silicon-containing film as a mask to leave part or all of silicon-containing film on organic under layer film; implanting ions into substrate using organic under layer film as a mask; and peeling organic under layer film used as mask for ion implantation on which part or all of silicon-containing film remains, with peeling liquid.Type: ApplicationFiled: August 4, 2015Publication date: March 3, 2016Inventors: Tsutomu OGIHARA, Daisuke KORI, Yoshinori TANEDA, Yusuke BIYAJIMA, Rie KIKUCHI, Seiichiro TACHIBANA
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Patent number: 9207535Abstract: The present invention provides a method for producing a resist composition used in a process for producing a semiconductor apparatus, the method including the steps of: cleaning an apparatus for producing the resist composition with a cleaning liquid; applying the cleaning liquid on an evaluation substrate by spin-coating after removing the cleaning liquid from the apparatus for producing the resist composition; repeating the step of cleaning and the step of applying until the change in the density of defects having a size of 100 nm or more on the evaluation substrate between before and after the application of the cleaning liquid becomes 0.2/cm2 or less; and producing the resist composition by using the apparatus for producing the resist composition after the step of repeating. There can be provided a method for producing a resist composition capable of producing a resist composition whose coating defects are reduced.Type: GrantFiled: July 30, 2014Date of Patent: December 8, 2015Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu Ogihara, Yusuke Biyajima, Motoaki Iwabuchi
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Patent number: 9201301Abstract: Provided by the present invention is a method for producing a resist composition, especially a silicon-containing resist underlayer film composition, with fewer film defects, the composition used in immersion exposure, double patterning, development by an organic solvent, and so forth. Specifically, provided is a method for producing a resist composition to be used for manufacturing a semiconductor device, wherein the resist composition is filtered using a filter which filters through 5 mg or less of an eluate per unit surface area (m2) in an extraction using an organic solvent.Type: GrantFiled: April 29, 2014Date of Patent: December 1, 2015Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu Ogihara, Yusuke Biyajima, Motoaki Iwabuchi, Taku Morisawa
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Patent number: 9052603Abstract: A pattern is formed by coating a chemically amplified resist composition comprising a resin having a dissolution rate in an organic solvent developer that lowers under the action of acid onto a processable substrate, prebaking, exposing the resist film, PEB, developing in an organic solvent developer to form a negative pattern, coating a solution comprising Si, Ti, Zr, Hf or Al, prebaking, and dry etching to effect image reversal for converting the negative pattern into a positive pattern.Type: GrantFiled: January 31, 2014Date of Patent: June 9, 2015Assignee: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Jun Hatakeyama, Tsutomu Ogihara, Yusuke Biyajima
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Publication number: 20150099216Abstract: The present invention provides a method for manufacturing a resist composition which is used in a manufacturing process of a semiconductor apparatus, comprising the steps of: cleaning a manufacturing apparatus for the resist composition with a cleaning solution; analyzing the cleaning solution taken out from the manufacturing apparatus; repeating the step of cleaning and the step of analyzing until a concentration of a nonvolatile component(s) contained in the cleaning solution became 10 ppm or less; and manufacturing the resist composition by using the manufacturing apparatus after the step of repeating. There can be provided a method for manufacturing a resist composition which can manufacture a resist composition lowered in coating defects.Type: ApplicationFiled: August 11, 2014Publication date: April 9, 2015Inventors: Motoaki IWABUCHI, Tsutomu OGIHARA, Yukio HOSHI, Yusuke BIYAJIMA
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Publication number: 20150093901Abstract: A composition for forming a silicon-containing resist under layer film includes a silicon-containing compound which is obtained by hydrolysis, condensation or hydrolysis-condensation of a second silicon compound containing one or more compounds represented by the following general formula (1), wherein R represents an organic group having 1 to 6 carbon atoms, Ra, Rb and Rc each represents a substituted or unsubstituted monovalent organic group having 1 to 30 carbon atoms, w=0 or 1, x=0, 1, 2 or 3, y=0, 1 or 2, z=0, 1, 2 or 3; when w=0, 5?x+z?1, and the case where (x, z)=(1, 1), (3, 0) or (0, 3) are not included; and when w=1, 7?x+y+z?1, and the case where (x, y, z)=(1, 1, 1) is not included. The composition forms a resist under layer film with extremely less number of coating defects, and excellent adhesiveness in fine pattern and etching selectivity.Type: ApplicationFiled: July 18, 2014Publication date: April 2, 2015Inventors: Tsutomu OGIHARA, Yusuke BIYAJIMA
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Publication number: 20150064625Abstract: The present invention provides a method for producing a resist composition used in a process for producing a semiconductor apparatus, the method including the steps of: cleaning an apparatus for producing the resist composition with a cleaning liquid; applying the cleaning liquid on an evaluation substrate by spin-coating after removing the cleaning liquid from the apparatus for producing the resist composition; repeating the step of cleaning and the step of applying until the change in the density of defects having a size of 100 nm or more on the evaluation substrate between before and after the application of the cleaning liquid becomes 0.2/cm2 or less; and producing the resist composition by using the apparatus for producing the resist composition after the step of repeating. There can be provided a method for producing a resist composition capable of producing a resist composition whose coating defects are reduced.Type: ApplicationFiled: July 30, 2014Publication date: March 5, 2015Inventors: Tsutomu OGIHARA, Yusuke BIYAJIMA, Motoaki IWABUCHI
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Publication number: 20140335453Abstract: Provided by the present invention is a method for producing a resist composition, especially a silicon-containing resist underlayer film composition, with fewer film defects, the composition used in immersion exposure, double patterning, development by an organic solvent, and so forth. Specifically, provided is a method for producing a resist composition to be used for manufacturing a semiconductor device, wherein the resist composition is filtered using a filter which filters through 5 mg or less of an eluate per unit surface area (m2) in an extraction using an organic solvent.Type: ApplicationFiled: April 29, 2014Publication date: November 13, 2014Applicant: SHIN-ETSU CHEMICAL CO., LTD.Inventors: Tsutomu OGIHARA, Yusuke BIYAJIMA, Motoaki IWABUCHI, Taku MORISAWA
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Patent number: 8877422Abstract: There is disclosed a resist underlayer film composition, wherein the composition contains a polymer obtained by condensation of, at least, one or more compounds represented by the following general formula (1-1) and/or (1-2), and one or more kinds of compounds and/or equivalent bodies thereof represented by the following general formula (2). There can be provided an underlayer film composition, especially for a trilayer resist process, that can form an underlayer film having reduced reflectance, namely, an underlayer film having optimum n-value and k-value, excellent filling-up properties, high pattern-antibending properties, and not causing line fall or wiggling after etching especially in a high aspect line that is thinner than 60 nm, and a patterning process using the same.Type: GrantFiled: October 7, 2011Date of Patent: November 4, 2014Assignee: Shin-Etsu Chemical Co., Ltd.Inventors: Tsutomu Ogihara, Daisuke Kori, Yusuke Biyajima, Toshihiko Fujii, Takeru Watanabe, Takeshi Kinsho