Patents by Inventor Yusuke Hasuo

Yusuke Hasuo has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240322658
    Abstract: A manufacturing method for a laminated iron core, the manufacturing method includes: a punching process of punching a metal sheet to form a plurality of punched members including a first punched member and a second punched member; and a laminating process of forming a laminated body by laminating the plurality of punched members while changing a rotational lamination angle each time one or more punched members are laminated. In the laminating process, the plurality of punched members are laminated such that the rotational lamination angle is the same between the first punched member and the second punched member adjacent to each other in a boundary portion between two or more of the first punched members that are continuously laminated and two or more of the second punched members that are continuously laminated.
    Type: Application
    Filed: March 13, 2024
    Publication date: September 26, 2024
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Yasunari MITSUI, Yusuke HASUO, Shinichiro ONO
  • Publication number: 20240113603
    Abstract: A laminated iron core manufacturing apparatus for laminating a plurality of punched members obtained by punching a plate-shaped member, including: a convey unit conveys the plate-shaped member; a lifter supports the plate-shaped member; a liquid material supply unit adheres a liquid material to regions to be the punched members of one main surface of the plate-shaped member; and a punching unit to punches the plate-shaped member after the liquid material is applied to form the punched members. The liquid material supply unit adheres the liquid material to the plate-shaped member while avoiding, in the regions to be the punched members in the plate-shaped member, a contact region where the lifter on a downstream side of an adhesion location of the liquid material in the liquid material supply unit and on an upstream side of the punching unit comes into contact with the plate-shaped member.
    Type: Application
    Filed: February 15, 2021
    Publication date: April 4, 2024
    Applicant: MITSUI HIGH-TEC, INC.
    Inventor: Yusuke HASUO
  • Patent number: 11705794
    Abstract: A stator core comprises a stack and a resin portion. The stack comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The resin portion covers an inner wall surface of a slot of the plurality of slots. The resin portion protrudes outward relative to an end surface of the stack in a height direction of the stack. The resin portion is formed on at least a part of an end surface of the tooth portion so as to extend from the inner wall surface of the slot around the end surface of the tooth portion. A resin end portion of the resin portion is disposed on the end surface of the stack and a corner of the resin end portion is formed as an inclined surface including a planar surface or curved surface.
    Type: Grant
    Filed: December 22, 2021
    Date of Patent: July 18, 2023
    Inventors: Iwao Myojin, Yusuke Hasuo, Yusuke Eto, Hayato Nakayama
  • Patent number: 11605990
    Abstract: An annular core piece in which an annular core piece can be received inside a contour of an outer circumstance of the annular core piece and the number of recesses formed on the outer circumstance is small is provided. In an annular core piece including a plurality of recesses opened in an outer circumferential part, the recess includes a narrowed part and a raised part, and a transverse width of the narrowed part is made narrower than a transverse width of a different region present on a side of a bottom of the recess further beyond the narrowed part, and the raised part is formed such that a part of the bottom of the recess is raised and projected toward an opening end of the recess.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: March 14, 2023
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Hirokazu Arakawa, Yusuke Hasuo
  • Publication number: 20220115935
    Abstract: A stator core comprises a stack and a resin portion. The stack comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The resin portion covers an inner wall surface of a slot of the plurality of slots. The resin portion protrudes outward relative to an end surface of the stack in a height direction of the stack. The resin portion is formed on at least a part of an end surface of the tooth portion so as to extend from the inner wall surface of the slot around the end surface of the tooth portion. A resin end portion of the resin portion is disposed on the end surface of the stack and a corner of the resin end portion is formed as an inclined surface including a planar surface or curved surface.
    Type: Application
    Filed: December 22, 2021
    Publication date: April 14, 2022
    Inventors: Iwao MYOJIN, Yusuke HASUO, Yusuke ETO, Hayato NAKAYAMA
  • Patent number: 11245315
    Abstract: A method of manufacturing a stacked stator core comprises forming a stack that comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The method further comprises inserting a mold core member of the plurality of mold core members into a slot of the plurality of slots, the mold core member comprising a body portion and a closing portion connected to the body portion, the body portion extending along a longitudinal direction of the slot and spaced apart from an inner wall surface of the slot, the closing portion being positioned on a slot opening side of the slot and closing an open end portion of the slot on the slot opening side. Additionally, the method comprises forming a resin portion by charging a melted resin into a filling space between the slot and the mold core member.
    Type: Grant
    Filed: August 8, 2019
    Date of Patent: February 8, 2022
    Inventors: Iwao Myojin, Yusuke Hasuo, Yusuke Eto, Hayato Nakayama
  • Patent number: 11196324
    Abstract: A method of manufacturing a stacked core includes: forming a stack by stacking a plurality of core members, each of the plurality of core members including one or more blanked members blanked by a die from a metal plate along a predetermined shape; removing one core member of the plurality of core members from the stack; supplying adhesive to the one core member removed from the stack; and stacking the one core member next to an adjacent core member of the plurality of core members so that the adhesive is placed between the one core member and the adjacent core member.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: December 7, 2021
    Inventors: Satoshi Matsubayashi, Yukio Matsunaga, Yusuke Hasuo, Yusuke Eto, Hayato Nakayama
  • Patent number: 11174527
    Abstract: A heat-treatment apparatus includes a casing, a loader which loads a workpiece to an inner part of the casing in order to apply a heat-treatment to the workpiece, and a canopy surface provided in the casing to cover the workpiece. The canopy surface includes a slope way with a sectional configuration where the canopy surface is cut on a plane vertical to a conveying direction of the workpiece inside the casing. The slope way includes a highest point and a downward inclined surface extending from the highest point to an outside of a zone between a perpendicular line extending from a left end of the workpiece and a perpendicular line extending from a right end of the workpiece.
    Type: Grant
    Filed: February 29, 2016
    Date of Patent: November 16, 2021
    Assignees: MITSUI HIGH-TEC, INC., KOYO THERMO SYSTEMS CO., LTD.
    Inventors: Takeaki Kozono, Yusuke Hasuo, Showa Tachisato, Shin Matsuda
  • Patent number: 10826362
    Abstract: In a laminated iron core formed by laminating a plurality of iron core pieces, at least one of an inner circumferential portion or an outer circumferential portion of the iron core piece is provided with a connection recess part which is connected with a connection part of a caulking piece detachable in a radial direction from the connection recess part, an outer circumferential edge of the connection part has the same shape as an inner circumferential edge of the connection recess part, and a bottom portion of the connection recess part is not configured by a single straight line.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: November 3, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventor: Yusuke Hasuo
  • Patent number: 10630153
    Abstract: A laminated iron core is made of a stator iron core formed by laminating a plurality of iron core pieces with a predetermined shape, and a caulking block detachable along a radial direction is formed in each of the iron core pieces. In a method for manufacturing the laminated iron core, the caulking block detachable along the radial direction is provided in each of the iron core pieces, and the iron core pieces are laminated and joined through the caulking blocks and are arranged on a jig and then, the caulking blocks are pulled in the radial direction and are detached from the laminated iron core pieces, and the laminated iron core pieces are joined by a resin.
    Type: Grant
    Filed: November 10, 2015
    Date of Patent: April 21, 2020
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Yusuke Hasuo, Masahiro Izumi
  • Publication number: 20200108591
    Abstract: A method of manufacturing a stack includes a sequence of operations including separating a sheet from a temporary stack of sheets, rotating the sheet after it has been separated, and applying an adhesive to the sheet, while it is being rotated, by dispensing the adhesive to a surface of the sheet by at least one dispenser and restacking a plurality of the sheets, to which the adhesive was applied by repeating the sequence of operations, to form a manufactured stack of sheets.
    Type: Application
    Filed: October 1, 2019
    Publication date: April 9, 2020
    Applicant: Mitsui High-tec, Inc.
    Inventors: Yukio MATSUNAGA, Yusuke HASUO, Yusuke ETO, Hayato NAKAYAMA, Takaya SAKAGUCHI
  • Publication number: 20200014256
    Abstract: An annular core piece in which an annular core piece can be received inside a contour of an outer circumstance of the annular core piece and the number of recesses formed on the outer circumstance is small is provided. In an annular core piece including a plurality of recesses opened in an outer circumferential part, the recess includes a narrowed part and a raised part, and a transverse width of the narrowed part is made narrower than a transverse width of a different region present on a side of a bottom of the recess further beyond the narrowed part, and the raised part is formed such that a part of the bottom of the recess is raised and projected toward an opening end of the recess.
    Type: Application
    Filed: January 29, 2018
    Publication date: January 9, 2020
    Applicant: MITSUI HIGH-TEC, INC.
    Inventors: Hirokazu ARAKAWA, Yusuke HASUO
  • Publication number: 20190363621
    Abstract: A method of manufacturing a stacked stator core comprises forming a stack that comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The method further comprises inserting a mold core member of the plurality of mold core members into a slot of the plurality of slots, the mold core member comprising a body portion and a closing portion connected to the body portion, the body portion extending along a longitudinal direction of the slot and spaced apart from an inner wall surface of the slot, the closing portion being positioned on a slot opening side of the slot and closing an open end portion of the slot on the slot opening side. Additionally, the method comprises forming a resin portion by charging a melted resin into a filling space between the slot and the mold core member.
    Type: Application
    Filed: August 8, 2019
    Publication date: November 28, 2019
    Applicant: Mitsui High-tec, Inc.
    Inventors: Iwao MYOJIN, Yusuke HASUO, Yusuke ETO, Hayato NAKAYAMA
  • Patent number: 10476339
    Abstract: In a cross sectional plane perpendicular to a center axis line of an annular core, a connection projection and a connection recess have complementary configurations in which the connection projection and the connection recess are narrowed in width with distance from coupling surfaces, the connection projection and the connection recess respectively include a pair of friction surfaces and a pair of friction surfaces extending in a direction separate from the coupling surfaces, the friction surface of the connection projection is inclined relative to a virtual normal line perpendicular to a line connecting bottom portions of the pair of friction surfaces of the connection projection, and the friction surface of the connection recess is inclined relative to a virtual normal line perpendicular to a line connecting bottom portions of the pair of friction surfaces of the connection recess.
    Type: Grant
    Filed: August 15, 2016
    Date of Patent: November 12, 2019
    Assignees: MITSUI HIGH-TEC, INC., ROBERT BOSCH GMBH
    Inventors: Masahiro Izumi, Hirokazu Arakawa, Yusuke Hasuo, Frank Frister, Achim Neubauer
  • Publication number: 20190305654
    Abstract: A method of manufacturing a stacked core includes: forming a stack by stacking a plurality of core members, each of the plurality of core members including one or more blanked members blanked by a die from a metal plate along a predetermined shape; removing one core member of the plurality of core members from the stack; supplying adhesive to the one core member removed from the stack; and stacking the one core member next to an adjacent core member of the plurality of core members so that the adhesive is placed between the one core member and the adjacent core member.
    Type: Application
    Filed: June 20, 2019
    Publication date: October 3, 2019
    Applicant: Mitsui High-tec, Inc.
    Inventors: Satoshi MATSUBAYASHI, Yukio MATSUNAGA, Yusuke HASUO, Yusuke ETO, Hayato NAKAYAMA
  • Patent number: 10424995
    Abstract: A method for manufacturing a laminated core includes a laminating process of obtaining a laminate in which a plurality of core pieces are laminated, and a welding process of forming a weld bead which extends in a thickness direction of the laminate on a side surface of the laminate. In the welding process, a heat input when a center portion in a longitudinal direction of the weld bead is formed is greater than a heat input when an end portion of the weld bead is formed.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: September 24, 2019
    Assignee: MITSUI HIGH-TECH, INC.
    Inventor: Yusuke Hasuo
  • Patent number: 10365042
    Abstract: A tray is provided for conveying a workpiece placed on the tray inside a heat treatment furnace. The tray includes plural kinds of positional displacement regulating parts for respectively regulating horizontal positional displacements of plural kinds of workpieces with different sizes, wherein the plural kinds of positional displacement regulating parts are arranged concentrically in a plane shape.
    Type: Grant
    Filed: February 14, 2017
    Date of Patent: July 30, 2019
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Takeaki Kozono, Yusuke Hasuo
  • Patent number: 10348170
    Abstract: A method for manufacturing a segmented laminated core is provided. This method includes (A) feeding a metal sheet to a progressive die, (B) stamping out workpieces in the progressive die, workpieces each include a plurality of pieces aligned in the circumferential direction with a circumferential part, and (C) fastening the workpieces together to obtain a segmented laminated core. The step (B) includes (b1) performing cutting-and-bending processing to form a slit line and a bending line across a region configured to be the circumferential part, (b2) returning by push-back a bent part that is a portion between the slit line and the bending line to an original position, and (b3) forming a swaged portion on the bent part. The step (C) includes (c1) fastening the workpieces by the swaged portion.
    Type: Grant
    Filed: May 5, 2016
    Date of Patent: July 9, 2019
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Masahiro Izumi, Yusuke Hasuo
  • Patent number: 10284062
    Abstract: This disclosure relates to a method for manufacturing a workpiece for a segmented laminated core. This method includes (A) feeding a plate for processing drawn from a roll thereof to a progressive die and (B) stamping out a workpiece in the progressive die, the workpiece including a plurality of pieces aligned in the circumferential direction with a circumferential part. At the step (B), an overall portion configured to be each piece of the workpiece is displaced in the thickness direction of the plate for processing, with portions on both sides of the piece being fixed, to form at least one cutting line across a region configured to be the circumferential part.
    Type: Grant
    Filed: May 11, 2016
    Date of Patent: May 7, 2019
    Assignee: MITSUI HIGH-TEC, INC.
    Inventors: Yusuke Hasuo, Masahiro Izumi
  • Publication number: 20190109522
    Abstract: In a laminated iron core formed by laminating a plurality of iron core pieces, at least one of an inner circumferential portion or an outer circumferential portion of the iron core piece is provided with a connection recess part which is connected with a connection part of a caulking piece detachable in a radial direction from the connection recess part, an outer circumferential edge of the connection part has the same shape as an inner circumferential edge of the connection recess part, and a bottom portion of the connection recess part is not configured by a single straight line.
    Type: Application
    Filed: April 28, 2017
    Publication date: April 11, 2019
    Applicant: MITSUI HIGH-TEC, INC.
    Inventor: Yusuke HASUO