Patents by Inventor Yusuke Katsu
Yusuke Katsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250046641Abstract: Provided is a technology for suppressing production of particles in an alumina-based sintered body. The alumina-based sintered body contains not smaller than 90 ppm and not greater than 265 ppm of yttrium (Y), and not greater than 100 ppm of calcium (Ca), and an average grain size of alumina crystal grains is not greater than 6 ?m.Type: ApplicationFiled: July 30, 2024Publication date: February 6, 2025Inventors: Motoki HOTTA, Hideo TANGE, Shinji YURI, Yusuke KATSU
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Publication number: 20240189937Abstract: A friction stir welding tool and a friction stir welding method that can increase the amount of heat generation, while reducing the amount of escaping heat are provided. The friction stir welding tool (1) has a shoulder portion (7) and a probe portion (5) provided on a bottom surface of the shoulder portion (7) . The base material of the friction stir welding tool (1) is a ceramic material whose main phase is silicon nitride or sialon. The shoulder portion (7) has a diameter of 35 mm or greater.Type: ApplicationFiled: April 7, 2022Publication date: June 13, 2024Applicants: NTK CUTTING TOOLS CO., LTD., Osaka UniversityInventors: Yuki Takeuchi, Jun Moteki, Hiroki Takeuchi, Yusuke Katsu, Yasushi Hara, Hidetoshi Fujii, Yoshiaki Morisada
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Patent number: 11986901Abstract: A friction stir welding tool (1) has a shoulder portion (2) and a probe portion (6) provided on a bottom surface of the shoulder portion (2). The probe portion (6) has a length of 5.5 mm or more. In the friction stir welding tool (1), a ceramic material whose main phase is silicon nitride or sialon is used as a base material.Type: GrantFiled: March 6, 2020Date of Patent: May 21, 2024Assignees: NTK CUTTING TOOLS CO., LTD., OSAKA UNIVERSITYInventors: Hidetoshi Fujii, Yoshiaki Morisada, Yusuke Katsu, Hiroki Takeuchi
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Patent number: 11945987Abstract: In one aspect of the present disclosure, there is provided an optical wavelength conversion member including a polycrystalline ceramic sintered body containing, as main components, Al2O3 crystal grains and crystal grains represented by formula X3Al5O12:Ce. In the optical wavelength conversion member 9, atoms of element X are present also in an Al2O3 crystal grain adjacent to the interface between the Al2O3 crystal grain and an X3Al5O12:Ce crystal grain.Type: GrantFiled: July 17, 2019Date of Patent: April 2, 2024Assignee: NITERRA CO., LTD.Inventors: Shohei Takaku, Yusuke Katsu, Tsuneyuki Ito, Toshiaki Kurahashi, Hideto Yamada
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Patent number: 11560513Abstract: One aspect of the disclosure provides an optical wavelength conversion member including a polycrystalline ceramic sintered body containing, as main components, Al2O3 crystal grains and crystal grains represented by formula (Y,A)3B5O12:Ce. In the optical wavelength conversion member, a (Y,A)3B5O12:Ce crystal grain has a region wherein the A concentration of a peripheral portion of the (Y,A)3B5O12:Ce crystal grain is higher than that of an interior portion of the (Y,A)3B5O12:Ce crystal grain. Thus, the optical wavelength conversion member exhibits high fluorescence intensity (i.e., high emission intensity) and high heat resistance (i.e., low likelihood of temperature quenching). The optical wavelength conversion member has a structure wherein the element A concentration of a peripheral portion of a (Y,A)3B5O12:Ce crystal grain differs from that in an interior portion of the crystal grain.Type: GrantFiled: July 1, 2019Date of Patent: January 24, 2023Assignee: NGK SPARK PLUG CO., LTD.Inventors: Shohei Takaku, Yusuke Katsu, Tsuneyuki Ito, Toshiaki Kurahashi, Hideto Yamada
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Publication number: 20220347781Abstract: A wavelength conversion member for soldering includes a ceramic fluorescent body for converting a wavelength of light entering from an incident surface of the ceramic fluorescent body, a reflection layer disposed on a back surface of the ceramic fluorescent body on a side opposite the incident surface and partially or entirely covering the back surface, and a junction layer composed of one or more films and covering at least the reflection layer selected from the back surface of the ceramic fluorescent body and the reflection layer. The junction layer has a projecting portion which projects, in relation to an outer circumferential portion of the junction layer, in a center portion of a surface on a side opposite a surface on a side where the junction layer covers at least the reflection layer selected from the back surface and the reflection layer.Type: ApplicationFiled: July 9, 2020Publication date: November 3, 2022Inventors: Yosuke YATSUYA, Ryuichi ARAKAWA, Toshiyuki SAKURAI, Tsuneyuki ITO, Hiroki TAKEUCHI, Tomoo TANAKA, Yusuke KATSU
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Patent number: 11316078Abstract: An optical wavelength converter (1) is configured such that an optical wavelength conversion member (9) is bonded to a heat dissipation member (13) having superior heat dissipation property. Thus, heat generated by light incident on the optical wavelength conversion member (9) can be efficiently dissipated. Therefore, even when high-energy light is incident on the optical wavelength converter, temperature quenching is less likely to occur, and thus high fluorescence intensity can be maintained. An intermediate film (21) is disposed between a reflective film (19) and a bonding portion (15). The presence of the intermediate film (21) improves the adhesion between the reflective film (19) and the bonding portion (15), thereby enhancing the heat dissipation from the optical wavelength conversion member (9) to the heat dissipation member (13). Thus, the temperature quenching of the optical wavelength conversion member (9) can be prevented, thereby enhancing fluorescence intensity.Type: GrantFiled: September 10, 2018Date of Patent: April 26, 2022Assignee: NGK SPARK PLUG CO., LTD.Inventors: Syohei Takaku, Yusuke Katsu, Tsuneyuki Ito, Yuki Shimura, Shinji Ban, Takeshi Mitsuoka
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Patent number: 11299431Abstract: Provided is a ceramic sintered body having high wear resistance and chipping resistance. Also provided are an insert, a cutting tool and a friction stir welding tool, each of which uses such a high-performance ceramic sintered body. The ceramic sintered body includes Al2O3 (alumina), WC (tungsten carbide) and ZrO2 (zirconia), wherein Zr (zirconium) element is present at either one or both of: (1) a grain boundary between crystal grains of the Al2O3; and (2) a grain boundary of crystal grains of the Al2O and crystal grains of the WC, wherein the ceramic sintered body contains 55.0 to 97.5 vol % of the WC, 0.1 to 18.0 vol % of the ZrO2, and the balance being the Al2O3, and wherein the ZrO2 is in a phase of tetragonal structure (T) or a mixed phase of tetragonal structure (T) and monoclinic structure (M).Type: GrantFiled: September 18, 2018Date of Patent: April 12, 2022Assignee: NGK SPARK PLUG CO., LTD.Inventors: Yoshito Kojima, Hiroshi Yonekura, Yusuke Katsu, Takeshi Mitsuoka
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Patent number: 11287107Abstract: An optical wavelength conversion device includes an optical wavelength conversion member configured to convert the wavelength of incident light; a heat dissipation member which is more excellent in heat dissipation than the optical wavelength conversion member; and a joint portion which joins the optical wavelength conversion member and the heat dissipation member together. The optical wavelength conversion member includes a plate-shaped ceramic fluorescent body and a reflecting film disposed on a heat dissipation member-side surface of the ceramic fluorescent body. The joint portion has a thermal conductivity of 120 W/mK or more. The joint portion has a melting point of 240° C. or higher.Type: GrantFiled: October 31, 2018Date of Patent: March 29, 2022Assignee: NGK SPARK PLUG CO., LTD.Inventors: Shohei Takaku, Yosuke Yatsuya, Yusuke Katsu, Tomoo Tanaka
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Publication number: 20220088806Abstract: A kitchen knife (1) includes a blade (3). The blade (3) is formed of a material having a density of 12.9 g/cc or more and a Young's modulus of 345 GPa or more.Type: ApplicationFiled: July 2, 2020Publication date: March 24, 2022Inventors: Yusuke KATSU, Kuniharu TANAKA, Takeshi MITSUOKA
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Publication number: 20220001486Abstract: A friction stir welding tool (1) has a shoulder portion (2) and a probe portion (6) provided on a bottom surface of the shoulder portion (2). The probe portion (6) has a length of 5.5 mm or more. In the friction stir welding tool (1), a ceramic material whose main phase is silicon nitride or sialon is used as a base material.Type: ApplicationFiled: March 6, 2020Publication date: January 6, 2022Inventors: Hidetoshi FUJII, Yoshiaki MORISADA, Yusuke KATSU, Hiroki TAKEUCHI
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Patent number: 11214731Abstract: An optical wavelength conversion member (9) provided with a ceramic plate (11) which is configured from a polycrystalline body that is mainly composed of Al2O3 and a component represented by A3B5O12:Ce; and each of A and B in A3B5O12 represents at least one element selected from the element groups described below. In addition, a dielectric multilayer film (13) which transmits a specific wavelength and reflects another specific wavelength is formed on a light incident surface (11a) of the ceramic plate (11). The ceramic plate (11) has a porosity of 2% by volume or less, while having an average surface roughness (an arithmetic mean roughness Sa) of 0.5 ?m or less. A: Sc, Y and lanthanoids (excluding Ce) B: Al and Ga. Also disclosed is a light-emitting device including the optical wavelength conversion member.Type: GrantFiled: November 10, 2017Date of Patent: January 4, 2022Assignee: NGK SPARK PLUG CO., LTD.Inventors: Tsuneyuki Ito, Yusuke Katsu, Shohei Takaku
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Publication number: 20210324266Abstract: In one aspect of the present disclosure, there is provided an optical wavelength conversion member including a polycrystalline ceramic sintered body containing, as main components, Al2O3 crystal grains and crystal grains represented by formula X3Al5O12:Ce. In the optical wavelength conversion member 9, atoms of element X are present also in an Al2O3 crystal grain adjacent to the interface between the Al2O3 crystal grain and an X3Al5O12:Ce crystal grain.Type: ApplicationFiled: July 17, 2019Publication date: October 21, 2021Inventors: Shohei TAKAKU, Yusuke KATSU, Tsuneyuki ITO, Toshiaki KURAHASHI, Hideto YAMADA
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Publication number: 20210246367Abstract: One aspect of the disclosure provides an optical wavelength conversion member including a polycrystalline ceramic sintered body containing, as main components, Al2O3 crystal grains and crystal grains represented by formula (Y,A)3B5O12:Ce. In the optical wavelength conversion member, a (Y,A)3B5O12:Ce crystal grain has a region wherein the A concentration of a peripheral portion of the (Y,A)3B5O12:Ce crystal grain is higher than that of an interior portion of the (Y,A)3B5O12:Ce crystal grain. Thus, the optical wavelength conversion member exhibits high fluorescence intensity (i.e., high emission intensity) and high heat resistance (i.e., low likelihood of temperature quenching). The optical wavelength conversion member has a structure wherein the element A concentration of a peripheral portion of a (Y,A)3B5O12:Ce crystal grain differs from that in an interior portion of the crystal grain.Type: ApplicationFiled: July 1, 2019Publication date: August 12, 2021Inventors: Shohei TAKAKU, Yusuke KATSU, Tsuneyuki ITO, Toshiaki KURAHASHI, Hideto YAMADA
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Patent number: 11063186Abstract: A method for producing an optical wavelength conversion member (9) composed of a sintered body containing, as main components, Al2O3 and a component represented by formula A3B5O12:Ce; an optical wavelength conversion member; an optical wavelength conversion component including the optical wavelength conversion member; and a light-emitting device including the optical wavelength conversion member or the optical wavelength conversion component. The production method of the sintered body includes firing in a firing atmosphere having a pressure of 104 Pa or more and an oxygen concentration of 0.8 vol. % or more and less than 25 vol. %.Type: GrantFiled: October 24, 2017Date of Patent: July 13, 2021Assignee: NGK SPARK PLUG CO., LTD.Inventors: Yusuke Katsu, Shohei Takaku, Tsuneyuki Ito, Takeshi Mitsuoka, Jun Moteki
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Publication number: 20210098657Abstract: An optical wavelength conversion member according to one aspect of the present disclosure includes a ceramic sintered body, wherein the ceramic sintered body has a fluorescent phase containing, as a main. component, fluorescent crystal grains that generate fluorescence in response to incident light, and a translucent phase containing translucent crystal grains as a main component. The optical wavelength conversion member includes a metal layer having light reflectivity and provided on a side of the ceramic sintered body opposite the side on which the light is incident, and a dielectric multilayer film including dielectric layers having different optical refractive indices and provided between the ceramic sintered body and the metal layer.Type: ApplicationFiled: May 10, 2019Publication date: April 1, 2021Inventors: Tsuneyuki ITO, Shohei TAKAKU, Yuki SHIMURA, Shinji BAN, Yusuke KATSU
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Patent number: 10910524Abstract: An optical wavelength conversion member and a light-emitting device including the optical wavelength conversion member. The light-emitting device (1) includes a container (3), a light-emitting element (5), and an optical wavelength conversion member (9). The optical wavelength conversion member (9) is composed of a polycrystalline ceramic sintered body containing, as main components, Al2O3 crystal grains and crystal grains of a component represented by formula A3B5O12:Ce. Specifically, A and B of the A3B5O12 individually represent at least one element selected from the following element groups: A: Sc, Y, and lanthanoids (except for Ce), and B: Al and Ga; the at least one element selected from the element groups is present in each crystal grain and the crystal grain boundary of the ceramic sintered body; and the element concentration of the crystal grain boundary is higher than the element concentration of the crystal grain.Type: GrantFiled: October 20, 2017Date of Patent: February 2, 2021Assignee: NGK SPARK PLUG CO.. LTD.Inventors: Jun Moteki, Shohei Takaku, Yusuke Katsu, Takeshi Mitsuoka, Tsuneyuki Ito
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Publication number: 20210018160Abstract: Provided is an optical wavelength conversion device in which heat of an optical wavelength conversion member can be dissipated efficiently while the joint strength between the optical wavelength conversion member and a heat dissipation member is maintained. In the present disclosure, the optical wavelength conversion device includes an optical wavelength conversion member configured to convert the wavelength of incident light; a heat dissipation member which is more excellent in heat dissipation than the optical wavelength conversion member; and a joint portion which joins the optical wavelength conversion member and the heat dissipation member together. The optical wavelength conversion member includes a plate-shaped ceramic fluorescent body and a reflecting film disposed on a heat dissipation member-side surface of the ceramic fluorescent body. The joint portion has a thermal conductivity of 120 W/mK or more. The joint portion has a melting point of 240° C. or higher.Type: ApplicationFiled: October 31, 2018Publication date: January 21, 2021Inventors: Shohei TAKAKU, Yosuke YATSUYA, Yusuke KATSU, Tomoo TANAKA
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Publication number: 20200392401Abstract: An optical wavelength conversion member (9) provided with a ceramic plate (11) which is configured from a polycrystalline body that is mainly composed of Al2O3 and a component represented by A3B5O12:Ce; and each of A and B in A3B5O12 represents at least one element selected from the element groups described below. In addition, a dielectric multilayer film (13) which transmits a specific wavelength and reflects another specific wavelength is formed on a light incident surface (11a) of the ceramic plate (11). The ceramic plate (11) has a porosity of 2% by volume or less, while having an average surface roughness (an arithmetic mean roughness Sa) of 0.5 ?m or less. A: Sc, Y and lanthanoids (excluding Ce) B: Al and Ga. Also disclosed is a light-emitting device including the optical wavelength conversion member.Type: ApplicationFiled: November 10, 2017Publication date: December 17, 2020Applicant: NGK SPARK PLUG CO., LTD.Inventors: Tsuneyuki ITO, Yusuke KATSU, Shohei TAKAKU
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Publication number: 20200303597Abstract: An optical wavelength converter (1) is configured such that an optical wavelength conversion member (9) is bonded to a heat dissipation member (13) having superior heat dissipation property. Thus, heat generated by light incident on the optical wavelength conversion member (9) can be efficiently dissipated. Therefore, even when high-energy light is incident on the optical wavelength converter, temperature quenching is less likely to occur, and thus high fluorescence intensity can be maintained. An intermediate film (21) is disposed between a reflective film (19) and a bonding portion (15). The presence of the intermediate film (21) improves the adhesion between the reflective film (19) and the bonding portion (15), thereby enhancing the heat dissipation from the optical wavelength conversion member (9) to the heat dissipation member (13). Thus, the temperature quenching of the optical wavelength conversion member (9) can be prevented, thereby enhancing fluorescence intensity.Type: ApplicationFiled: September 10, 2018Publication date: September 24, 2020Applicant: NGK SPARK PLUG CO., LTD.Inventors: Syohei TAKAKU, Yusuke KATSU, Tsuneyuki ITO, Yuki SHIMURA, Shinji BAN, Takeshi MITSUOKA