Patents by Inventor Yusuke Onoda

Yusuke Onoda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11171394
    Abstract: The present teaching provides a highly durable lithium ion secondary battery including a flat shape wound electrode body, with which a high capacity retention ratio and suppression of resistance rise are realized, and also provides a battery pack constructed by using the secondary battery as a unit battery. The lithium ion secondary battery (unit battery) provided in accordance with the present teaching has a flat-shaped wound electrode body 20, and in a state in which a constraint pressure is applied in the direction toward the flat surface of the wound electrode body under the same conditions as the conditions when the battery pack is constructed, the condition of a D/B ratio being 1.01 or more and 1.
    Type: Grant
    Filed: August 22, 2017
    Date of Patent: November 9, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke Onoda, Nobuaki Koiwa
  • Patent number: 11024853
    Abstract: According to the present disclosure, there is provided a technique making it possible to improve suitably the performance of a nonaqueous electrolyte secondary cell in which a SEI film is formed on the surface of a negative electrode active material. The nonaqueous electrolyte secondary cell disclosed herein includes a positive electrode 10, a negative electrode 20, and a nonaqueous electrolytic solution, wherein a negative electrode SEI film 29 including at least a LiBOB skeleton and a fluorosulfonic acid skeleton is formed on the surface of a negative electrode active material 28, and a positive electrode SEI film 19 including at least a phosphoric acid skeleton is formed on the surface of a positive electrode active material 18.
    Type: Grant
    Filed: December 10, 2018
    Date of Patent: June 1, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenta Ishii, Masahiro Morita, Risa Sato, Ryo Hanasaki, Yusuke Onoda, Koji Takahata, Atsushi Watarai
  • Patent number: 10516188
    Abstract: Provided is a lithium ion battery including a wound electrode body, in which a negative electrode active material layer 24 of the lithium ion battery is formed to be wider than a positive electrode active material layer 14 and has a facing portion 24c which faces the positive electrode active material layer 14 and a non-facing portions 24n which do not face the positive electrode active material layer 14. In a facing center region 24a of the facing portion 24c excluding regions 24b adjacent to the non-facing portion, plural straight measurement lines are set in a region ranging from one end portion to another end portion in the width direction. When the resistance of each measurement line is measured, in all the measurement lines, a highest resistance point is present in a length region of less than 15% from a center C0 of the facing center region 24a.
    Type: Grant
    Filed: September 4, 2015
    Date of Patent: December 24, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yusuke Onoda
  • Publication number: 20190181455
    Abstract: According to the present disclosure, there is provided a technique making it possible to improve suitably the performance of a nonaqueous electrolyte secondary cell in which a SEI film is formed on the surface of a negative electrode active material. The nonaqueous electrolyte secondary cell disclosed herein includes a positive electrode 10, a negative electrode 20, and a nonaqueous electrolytic solution, wherein a negative electrode SEI film 29 including at least a LiBOB skeleton and a fluorosulfonic acid skeleton is formed on the surface of a negative electrode active material 28, and a positive electrode SEI film 19 including at least a phosphoric acid skeleton is formed on the surface of a positive electrode active material 18.
    Type: Application
    Filed: December 10, 2018
    Publication date: June 13, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Kenta ISHII, Masahiro MORITA, Risa SATO, Ryo HANASAKI, Yusuke ONODA, Koji TAKAHATA, Atsushi WATARAI
  • Patent number: 9989455
    Abstract: A method of testing an electrode paste for producing an electrode for a secondary battery includes preparing an electrode paste obtained by kneading at least active material particles and water dispersible binder particles in an aqueous solvent; performing centrifugation on the electrode paste and collecting a supernatant containing the binder particles, and a free active material; and measuring an absorbance of the supernatant at an evaluation wavelength by using a spectrophotometer, wherein the evaluation wavelength is determined based on a relationship between an average particle size of the binder particles and the absorbance of the supernatant such that a proportion of an absorbance resulting from the binder particles in the absorbance of the supernatant becomes equal to or less than 30%, the relationship being determined in advance; and determining a quality of the electrode paste, based on the absorbance of the supernatant at the evaluation wavelength.
    Type: Grant
    Filed: September 14, 2015
    Date of Patent: June 5, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yusuke Onoda
  • Publication number: 20180062147
    Abstract: The present teaching provides a highly durable lithium ion secondary battery including a flat shape wound electrode body, with which a high capacity retention ratio and suppression of resistance rise are realized, and also provides a battery pack constructed by using the secondary battery as a unit battery. The lithium ion secondary battery (unit battery) provided in accordance with the present teaching has a flat-shaped wound electrode body 20, and in a state in which a constraint pressure is applied in the direction toward the flat surface of the wound electrode body under the same conditions as the conditions when the battery pack is constructed, the condition of a D/B ratio being 1.01 or more and 1.
    Type: Application
    Filed: August 22, 2017
    Publication date: March 1, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yusuke ONODA, Nobuaki KOIWA
  • Publication number: 20170256822
    Abstract: Provided is a lithium ion battery including a wound electrode body, in which a negative electrode active material layer 24 of the lithium ion battery is formed to be wider than a positive electrode active material layer 14 and has a facing portion 24c which faces the positive electrode active material layer 14 and a non-facing portions 24n which do not face the positive electrode active material layer 14. In a facing center region 24a of the facing portion 24c excluding regions 24b adjacent to the non-facing portion, plural straight measurement lines are set in a region ranging from one end portion to another end portion in the width direction. When the resistance of each measurement line is measured, in all the measurement lines, a highest resistance point is present in a length region of less than 15% from a center C0 of the facing center region 24a.
    Type: Application
    Filed: September 4, 2015
    Publication date: September 7, 2017
    Applicant: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yusuke ONODA
  • Patent number: 9680184
    Abstract: An easier method is provided for producing a battery comprising an oxalato complex-derived coating on the negative electrode. This invention provides a method for producing a non-aqueous secondary battery, the method comprising: preparing a negative electrode paste comprising a negative electrode active material, a binder, and a polycarboxylic acid-based gas formation inhibitor; fabricating a negative electrode by applying the negative electrode paste to a negative current collector surface; constructing an assembly with a positive electrode, the negative electrode, and a non-aqueous electrolyte solution comprising an oxalato complex; and subjecting the assembly to activation thereby to decompose the oxalato complex and forming a coating derived from the oxalato complex on the negative electrode surface while inhibiting gas formation with the gas formation inhibitor.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: June 13, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yusuke Onoda
  • Publication number: 20160099485
    Abstract: An easier method is provided for producing a battery comprising an oxalato complex-derived coating on the negative electrode. This invention provides a method for producing a non-aqueous secondary battery, the method comprising: preparing a negative electrode paste comprising a negative electrode active material, a binder, and a polycarboxylic acid-based gas formation inhibitor; fabricating a negative electrode by applying the negative electrode paste to a negative current collector surface; constructing an assembly with a positive electrode, the negative electrode, and a non-aqueous electrolyte solution comprising an oxalato complex; and subjecting the assembly to activation thereby to decompose the oxalato complex and forming a coating derived from the oxalato complex on the negative electrode surface while inhibiting gas formation with the gas formation inhibitor.
    Type: Application
    Filed: September 24, 2015
    Publication date: April 7, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yusuke ONODA
  • Publication number: 20160084752
    Abstract: A method of testing an electrode paste for producing an electrode for a secondary battery includes preparing an electrode paste obtained by kneading at least active material particles and water dispersible binder particles in an aqueous solvent; performing centrifugation on the electrode paste and collecting a supernatant containing the binder particles, and a free active material; and measuring an absorbance of the supernatant at an evaluation wavelength by using a spectrophotometer, wherein the evaluation wavelength is determined based on a relationship between an average particle size of the binder particles and the absorbance of the supernatant such that a proportion of an absorbance resulting from the binder particles in the absorbance of the supernatant becomes equal to or less than 30%, the relationship being determined in advance; and determining a quality of the electrode paste, based on the absorbance of the supernatant at the evaluation wavelength.
    Type: Application
    Filed: September 14, 2015
    Publication date: March 24, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yusuke ONODA
  • Patent number: 8974550
    Abstract: A method of manufacturing a negative electrode plate for a non-aqueous secondary battery is disclosed, in which it is possible to assess whether or not a binder is localized in an electrode surface without lowering the productivity of the negative electrode plate. The method includes coating an electrode mixture containing at least a negative electrode active material and a binder to a current collector and drying the coated electrode mixture. The method includes an inspection step of measuring a reflectance of a coating surface of the negative electrode plate to thereby determine the quality of the negative electrode plate. If the reflectance of the coating surface of the negative electrode plate falls within a range of 15 to 35% when an incident angle and a light receiving angle each fall within the range of 80° to 90°, the negative electrode plate is determined to be excellent.
    Type: Grant
    Filed: February 25, 2010
    Date of Patent: March 10, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yusuke Onoda, Takahiro Tsubouchi, Tomohiko Ishida
  • Patent number: 8852774
    Abstract: A battery production method according to the invention includes a winding step of winding an electrode assembly around a winding core and a flattening step of pressing the electrode assembly wound in the winding step, in a direction orthogonal to an axial direction thereof to form a flattened shape in which the wound electrode assembly is flattened in a direction that is orthogonal to the pressing direction and the axial direction, wherein a rod-shaped spacer is inserted, in parallel to the axial direction, into the electrode assembly wound during the course of winding the electrode assembly around the winding core in the winding step, and wherein the spacer is pulled out between the winding step and the flattening step.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: October 7, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yusuke Onoda
  • Publication number: 20130139379
    Abstract: A battery production method according to the invention includes a winding step of winding an electrode assembly around a winding core and a flattening step of pressing the electrode assembly wound in the winding step, in a direction orthogonal to an axial direction thereof to form a flattened shape in which the wound electrode assembly is flattened in a direction that is orthogonal to the pressing direction and the axial direction, wherein a rod-shaped spacer is inserted, in parallel to the axial direction, into the electrode assembly wound during the course of winding the electrode assembly around the winding core in the winding step, and wherein the spacer is pulled out between the winding step and the flattening step.
    Type: Application
    Filed: December 3, 2012
    Publication date: June 6, 2013
    Inventor: Yusuke ONODA
  • Publication number: 20130061460
    Abstract: A nonaqueous electrolyte solution is prepared in a divided form as a first solution having a lower solute content rate than the nonaqueous electrolyte solution, and a second solution formed of ingredients of the nonaqueous electrolyte solution excluding ingredients of the first solution. Next, the first solution is injected into a battery case housing an electrode assembly. Then, the first solution is impregnated into the electrode assembly. Subsequently, the second solution is injected into the battery case. Then, the second solution is impregnated into the electrode assembly.
    Type: Application
    Filed: September 11, 2012
    Publication date: March 14, 2013
    Inventor: Yusuke ONODA
  • Publication number: 20120311852
    Abstract: Disclosed is a method of manufacturing a negative electrode plate for a non-aqueous secondary battery in which it is possible to assess whether or not a binder is localized in an electrode surface without lowering the productivity of the negative electrode plate for a non-aqueous secondary battery.
    Type: Application
    Filed: February 25, 2010
    Publication date: December 13, 2012
    Inventors: Yusuke Onoda, Takahiro Tsubouchi, Tomohiko Ishida
  • Patent number: 8110344
    Abstract: A metal photoetching product comprising at least one large cavity of minor axis W1S, major axis W1L and depth D1 in a surface of the product, wherein one or more cavities are included inside at least one of the at least one large cavity, and a smallest hole among the cavities has minor axis of W2S, major axis W2L, and depth D2; and the product satisfies the following dimensions, D1+D2=plate thickness D, 0.02 mm?D?2 mm, 0.4×D<W1S<D, and 0.2×D<W2S<0.8×D.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: February 7, 2012
    Assignee: Toppan Printing Co., Ltd.
    Inventors: Ryuji Ueda, Satoshi Tanaka, Osamu Koga, Fusao Takagi, Hiroshi Matsuzawa, Yusuke Onoda, Shingo Akao
  • Publication number: 20090081596
    Abstract: A metal photoetching product comprising at least one large cavity of minor axis W1S, major axis W1L and depth D1 in a surface of the product, wherein one or more cavities are included inside at least one of the at least one large cavity, and a smallest hole among the cavities has minor axis of W2S, major axis W2L, and depth D2; and the product satisfies the following dimensions, D1+D2=plate thickness D, 0.02 mm?D?2 mm, 0.4×D<W1S<D, and 0.2×D<W2S<0.8×D.
    Type: Application
    Filed: November 25, 2008
    Publication date: March 26, 2009
    Applicant: TOPPAN PRINTING CO., LTD.
    Inventors: Ryuji Ueda, Satoshi Tanaka, Osamu Koga, Fusao Takagi, Hiroshi Matsuzawa, Yusuke Onoda, Shingo Akao
  • Patent number: 7498074
    Abstract: A metal photoetching product comprising at least one large cavity of minor axis W1S, major axis W1L and depth D1 in a surface of the product, wherein one or more cavities are included inside at least one of the at least one large cavity, and a smallest hole among the cavities has minor axis of W2S, major axis W2L, and depth D2; and the product satisfies the following dimensions, D1+D2=plate thickness D, 0.02 mm?D?2 mm, 0.4×D<W1S<D, and 0.2×D<W2S<0.8×D.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: March 3, 2009
    Assignee: Toppan Printing Co., Ltd.
    Inventors: Ryuji Ueda, Satoshi Tanaka, Osamu Koga, Fusao Takagi, Hiroshi Matsuzawa, Yusuke Onoda, Shingo Akao
  • Publication number: 20060127690
    Abstract: A metal photoetching product comprising at least one large cavity of minor axis W1S, major axis W1L and depth D1 in a surface of the product, wherein one or more cavities are included inside at least one of the at least one large cavity, and a smallest hole among the cavities has minor axis of W2S, major axis W2L, and depth D2; and the product satisfies the following dimensions, D1+D2=plate thickness D, 0.02 mm?D?2 mm, 0.4×D<W1S<D, and 0.2×D<W2S<0.8×D.
    Type: Application
    Filed: January 16, 2004
    Publication date: June 15, 2006
    Inventors: Ryuji Ueda, Satoshi Tanaka, Osamu Koga, Fusao Takagi, Hiroshi Matsuzawa, Yusuke Onoda, Shingo Akao