Patents by Inventor Yusuke Tozawa

Yusuke Tozawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10079091
    Abstract: The present invention relates to a method for manufacturing a sintered magnet, using a mold provided with a main body having a cavity and a lid whose inner face is flat, and the method containing a filling process of filling alloy powder in the cavity and then mounting the lid on the main body, an orienting process of applying a magnetic field in a predetermined direction to the alloy powder in a state of being filled in the cavity, a sintering process of sintering the alloy powder by heating in a state of being filled in the cavity after the orienting process, and a mold inverting process of turning the mold upside down which is carried out between the filling process and the orienting process or between the orienting process and the sintering process.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: September 18, 2018
    Assignee: DAIDO STEEL CO., LTD.
    Inventor: Yusuke Tozawa
  • Publication number: 20170025221
    Abstract: The present invention relates to a method for manufacturing a sintered magnet, using a mold provided with a main body having a cavity and a lid whose inner face is flat, and the method containing a filling process of filling alloy powder in the cavity and then mounting the lid on the main body, an orienting process of applying a magnetic field in a predetermined direction to the alloy powder in a state of being filled in the cavity, a sintering process of sintering the alloy povvder by heating in a state of being filled in the cavity after the orienting process, and a mold inverting process of turning the mold upside down which is carried out between the filling process and the orienting process or between the orienting process and the sintering process
    Type: Application
    Filed: July 20, 2016
    Publication date: January 26, 2017
    Inventor: Yusuke TOZAWA
  • Patent number: 9202618
    Abstract: [Problem] Provided is an injection-molded reactor which has a further reduced loss when the reactor is in operation. [Solution Means] The injection-molded reactor is configured by injection-molding a core using a compound for a core so that a coil obtained by winding a electric wire is embedded in the core without leaving any space therein, the compound being a compound obtained by adding a low-melting-point resin B that has a melting point of 150° C. or lower to a base resin A that is a highly heat-resistant resin with a melting point of 150° C.
    Type: Grant
    Filed: September 19, 2012
    Date of Patent: December 1, 2015
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Junichi Esaki, Yusuke Tozawa, Yoshitomo Kajinami, Kousuke Yoshimoto
  • Patent number: 9196413
    Abstract: [Problem] Provided is an injection-molded reactor which has excellent heat dissipation properties and in which the internal temperature of the core can be satisfactorily inhibited from rising due to heat generation when the reactor is in operation. [Solution Means] A material for a core obtained by mixing a soft magnetic powder, a resin binder, and a thermally conductive fibrous filler having a higher thermal conductivity than the soft magnetic powder in accordance with X·(soft magnetic powder)+Y·(thermally conductive filler)+(100-X-Y)·(resin binder), wherein X, indicating the proportion of the soft magnetic powder, is 83 to 96% by mass and Y, indicating the proportion of the thermally conductive filler, is 0.2 to 6.8% by mass, is used to mold a core 16 so that a coil 10 obtained by winding an electric wire is embedded therein without an interval, thereby configuring a reactor 15.
    Type: Grant
    Filed: September 19, 2012
    Date of Patent: November 24, 2015
    Assignee: DAIDO STEEL CO., LTD.
    Inventors: Junichi Esaki, Yusuke Tozawa, Yoshitomo Kajinami, Kousuke Yoshimoto
  • Publication number: 20150022301
    Abstract: [Problem] Provided is an injection-molded reactor which has a further reduced loss when the reactor is in operation. [Solution Means] The injection-molded reactor is configured by injection-molding a core using a compound for a core so that a coil obtained by winding a electric wire is embedded in the core without leaving any space therein, the compound being a compound obtained by adding a low-melting-point resin B that has a melting point of 150° C. or lower to a base resin A that is a highly heat-resistant resin with a melting point of 150° C.
    Type: Application
    Filed: September 19, 2012
    Publication date: January 22, 2015
    Applicant: Daido Steel Co. LTD
    Inventors: Junichi Esaki, Yusuke Tozawa, Yoshitomo Kajinami, Kousuke Yoshimoto
  • Publication number: 20140333401
    Abstract: [Problem] Provided is an injection-molded reactor which has excellent heat dissipation properties and in which the internal temperature of the core can be satisfactorily inhibited from rising due to heat generation when the reactor is in operation. [Solution Means] A material for a core obtained by mixing a soft magnetic powder, a resin binder, and a thermally conductive fibrous filler having a higher thermal conductivity than the soft magnetic powder in accordance with X·(soft magnetic powder)+Y·(thermally conductive filler)+(100-X-Y)·(resin binder), wherein X, indicating the proportion of the soft magnetic powder, is 83 to 96% by mass and Y, indicating the proportion of the thermally conductive filler, is 0.2 to 6.8% by mass, is used to mold a core 16 so that a coil 10 obtained by winding an electric wire is embedded therein without an interval, thereby configuring a reactor 15.
    Type: Application
    Filed: September 19, 2012
    Publication date: November 13, 2014
    Applicant: Daido Steel Co. LTD
    Inventors: Junichi Esaki, Yusuke Tozawa, Yoshitomo Kajinami, Kousuke Yoshimoto