Patents by Inventor Yuta Tamai

Yuta Tamai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250062272
    Abstract: A semiconductor module, including: a stacked substrate, which includes an insulating plate, and a plurality of circuit boards formed on an upper surface of the insulating plate; a semiconductor element formed on an upper surface of one of the plurality of circuit boards; and a metal wiring board formed on an upper surface of the semiconductor element. The metal wiring board has a plate-shaped bonding portion bonded to the upper surface of the semiconductor element via a bonding material. The plate-shaped bonding portion has a plurality of recessed portions formed on an upper surface thereof, each recessed portion is of a hexagonal shape in a plan view of the semiconductor module.
    Type: Application
    Filed: October 31, 2024
    Publication date: February 20, 2025
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Tsubasa WATAKABE, Akihiko IWAYA, Yoko NAKAMURA, Yuta TAMAI, Mai SAITO
  • Publication number: 20250054899
    Abstract: A semiconductor module, including: a stacked substrate including a plurality of circuit boards formed on an upper surface of an insulating plate; a semiconductor element formed on an upper surface of one of the plurality of circuit boards; and a metal wiring board formed on an upper surface of the semiconductor element. The metal wiring board has a bonding portion bonded to the upper surface of the semiconductor element via a bonding material. The bonding portion includes a plate-shaped portion having an upper surface and a lower surface. The plate-shaped portion has a roughened region in which a plurality of recessed portions are formed on the upper surface thereof. The plurality of recessed portions include a plurality of kinds, each kind differing in at least one of a size, a shape, and a depth of the recess portions therein from another kind.
    Type: Application
    Filed: October 31, 2024
    Publication date: February 13, 2025
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Yuta TAMAI, Akihiko IWAYA, Mai SAITO, Tsubasa WATAKABE, Yoko NAKAMURA
  • Publication number: 20250022833
    Abstract: A semiconductor module, including: a circuit board including a semiconductor element; a lead bonded to an electrode of the semiconductor element by a bonding material; and a sealing material sealing the semiconductor element and the lead. The lead includes: a bonding portion bonded to the electrode, and a roughening recess formed on an upper surface of the bonding portion. The roughening recess includes: a main recess having a first wall surfaces and a second wall surface opposite to each other, and a barbed portion formed on the first wall surface and protruding toward the second wall surface, and a sub-recess having: a center, which is located, in a plan view of the semiconductor module, outside the main recess and at a position away from the first wall surface by a predetermined distance, and an inclined surface that becomes shallower from the center toward an opening end of the main recess.
    Type: Application
    Filed: September 30, 2024
    Publication date: January 16, 2025
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Yoko NAKAMURA, Akihiko IWAYA, Mai SAITO, Tsubasa WATAKABE, Yuta TAMAI
  • Publication number: 20250022832
    Abstract: A semiconductor module, including: a circuit board including a semiconductor element having an electrode on an upper surface thereof; a lead bonded to the electrode by a bonding material; and a sealing material that seals the semiconductor element and the lead. The lead includes: a bonding portion bonded to the electrode, the bonding portion having a lower surface facing the electrode, and an upper surface opposite to the lower surface, and a plurality of recesses formed on the upper surface of the bonding portion. In a plan view of the semiconductor module, the bonding portion has a plurality of sides, and each recess has a bottom surface of a planar shape, the planar shape having a side extending in a direction that is not orthogonal to any of the sides of the bonding portion. Each of the recesses a barbed portion protruding from a wall surface thereof.
    Type: Application
    Filed: September 30, 2024
    Publication date: January 16, 2025
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Tsubasa WATAKABE, Akihiko IWAYA, Yoko NAKAMURA, Yuta TAMAI, Mai SAITO
  • Patent number: 12176322
    Abstract: Provided is an electronic apparatus including a metal wiring. The metal wiring includes a plurality of first regions covered with a solder layer, a second region provided between two first regions of the plurality of first regions, and a third region having a nitrogen amount of 20 atoms % or more. An oxygen amount is largest in the second region, followed by at least one of the plurality of first regions, and then by the third region. The nitrogen amount may be largest in the third region, followed by at least one of the plurality of first regions, and then by the second region.
    Type: Grant
    Filed: April 25, 2022
    Date of Patent: December 24, 2024
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Narumi Sato, Yuta Tamai
  • Patent number: 12087655
    Abstract: A semiconductor apparatus includes first and second semiconductor chips, and a circuit board. The circuit board is a laminated board sequentially including an insulating plate, a circuit layer, and a metal layer. The circuit layer includes a first mounting portion on which the first semiconductor chip is installed, a second mounting portion on which the second semiconductor chip is installed, and a first and second upper surface slit provided between the first and second mounting portion and extending in a first direction. The metal layer includes a first lower surface slit extending in the first direction. In a plan view, the first mounting portion, the first upper surface slit, the second upper surface slit, and the second mounting portion are provided side by side in the second direction. The first lower surface slit is located within a range defined by the first and second upper surface slit.
    Type: Grant
    Filed: December 26, 2021
    Date of Patent: September 10, 2024
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Yuta Tamai, Hiromichi Gohara, Takafumi Yamada
  • Publication number: 20230411229
    Abstract: A semiconductor device in which delamination between a casing including polyphenylene sulfide with an inorganic filler and a sealing material can be suppressed. A semiconductor device including a casing 16 including an inorganic filler in a matrix including polyphenylene sulfide; a semiconductor element 11 mounted on a laminated substrate 12; and a sealing material 20 sealing the semiconductor element, wherein the inorganic filler is exposed from the matrix on a surface F of the casing 16 facing the sealing material.
    Type: Application
    Filed: April 28, 2023
    Publication date: December 21, 2023
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Yuko NAKAMATA, Takamitsu YOSHIHARA, Yuta TAMAI
  • Patent number: 11610826
    Abstract: A semiconductor module is provided with: a case having a frame that surrounds a substrate and a terminal block formed extending inward from an inner wall surface of the frame; a terminal having one end extending outward from the frame, and another end extending inward from the frame and being secured to a top face of the terminal block; a wiring member that electrically connects the terminal and a semiconductor element on the substrate; and an encapsulating resin that encapsulates the other end of the terminal, the wiring member, and the semiconductor element inside the case. A hole is formed in the top face of the terminal block. The hole is filled with the encapsulating resin, and is positioned closer to the inner wall surface of the frame than a bonding part between the terminal and the wiring member.
    Type: Grant
    Filed: June 30, 2021
    Date of Patent: March 21, 2023
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Naoyuki Kanai, Yuichiro Hinata, Yuta Tamai
  • Publication number: 20220399304
    Abstract: Provided is an electronic apparatus including a metal wiring. The metal wiring includes a plurality of first regions covered with a solder layer, a second region provided between two first regions of the plurality of first regions, and a third region having a nitrogen amount of 20 atoms % or more. An oxygen amount is largest in the second region, followed by at least one of the plurality of first regions, and then by the third region. The nitrogen amount may be largest in the third region, followed by at least one of the plurality of first regions, and then by the second region.
    Type: Application
    Filed: April 25, 2022
    Publication date: December 15, 2022
    Inventors: Narumi SATO, Yuta TAMAI
  • Publication number: 20220278014
    Abstract: A cooling apparatus for a semiconductor module including a semiconductor chip includes a top plate having a lower surface a bottom plate disposed to have a refrigerant circulation portion between the bottom plate and the lower surface of the top plate and a side wall configured to surround the refrigerant circulation portion. The side wall includes a fixed portion fixed to the top plate or the bottom plate with a fixing material. The fixed portion includes an edge portion disposed to face the top plate or the bottom plate and a separated portion disposed to be adjacent to the edge portion in a first direction in which the refrigerant circulation portion and the side wall are aligned, the separated portion being disposed farther from the top plate or the bottom plate disposed to face the edge portion than the edge portion.
    Type: Application
    Filed: May 18, 2022
    Publication date: September 1, 2022
    Inventors: Yuta TAMAI, Takahiro KOYAMA
  • Publication number: 20220122899
    Abstract: A semiconductor apparatus includes first and second semiconductor chips, and a circuit board. The circuit board is a laminated board sequentially including an insulating plate, a circuit layer, and a metal layer. The circuit layer includes a first mounting portion on which the first semiconductor chip is installed, a second mounting portion on which the second semiconductor chip is installed, and a first and second upper surface slit provided between the first and second mounting portion and extending in a first direction. The metal layer includes a first lower surface slit extending in the first direction. In a plan view, the first mounting portion, the first upper surface slit, the second upper surface slit, and the second mounting portion are provided side by side in the second direction. The first lower surface slit is located within a range defined by the first and second upper surface slit.
    Type: Application
    Filed: December 26, 2021
    Publication date: April 21, 2022
    Inventors: Yuta TAMAI, Hiromichi GOHARA, Takafumi YAMADA
  • Publication number: 20220068733
    Abstract: A semiconductor module is provided with: a case having a frame that surrounds a substrate and a terminal block formed extending inward from an inner wall surface of the frame; a terminal having one end extending outward from the frame, and another end extending inward from the frame and being secured to a top face of the terminal block; a wiring member that electrically connects the terminal and a semiconductor element on the substrate; and an encapsulating resin that encapsulates the other end of the terminal, the wiring member, and the semiconductor element inside the case. A hole is formed in the top face of the terminal block. The hole is filled with the encapsulating resin, and is positioned closer to the inner wall surface of the frame than a bonding part between the terminal and the wiring member.
    Type: Application
    Filed: June 30, 2021
    Publication date: March 3, 2022
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Naoyuki KANAI, Yuichiro HINATA, Yuta TAMAI
  • Patent number: 11158563
    Abstract: A power semiconductor module including a cooling apparatus and a power semiconductor device mounted on the cooling apparatus, wherein the cooling apparatus includes: a ceiling plate that; a case; and a cooling fin, a ceiling plate and the case respectively include fastening portions that are used to fasten the ceiling plate and the case to an external apparatus, while the ceiling plate and the outer edge portion are arranged in an overlapping manner, the power semiconductor device includes a circuit substrate and a terminal case, the fastening portions protrude farther outward than a periphery of the ceiling plate, and the terminal case includes a case body arranged along a perimeter of the circuit substrate and reinforcing portions that extend to top surface sides of the fastening portions.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: October 26, 2021
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hiromichi Gohara, Takafumi Yamada, Yuta Tamai
  • Publication number: 20200051892
    Abstract: A power semiconductor module including a cooling apparatus and a power semiconductor device mounted on the cooling apparatus, wherein the cooling apparatus includes: a ceiling plate that; a case; and a cooling fin, a ceiling plate and the case respectively include fastening portions that are used to fasten the ceiling plate and the case to an external apparatus, while the ceiling plate and the outer edge portion are arranged in an overlapping manner, the power semiconductor device includes a circuit substrate and a terminal case, the fastening portions protrude farther outward than a periphery of the ceiling plate, and the terminal case includes a case body arranged along a perimeter of the circuit substrate and reinforcing portions that extend to top surface sides of the fastening portions.
    Type: Application
    Filed: July 30, 2019
    Publication date: February 13, 2020
    Inventors: Hiromichi GOHARA, Takafumi YAMADA, Yuta TAMAI
  • Patent number: 10497586
    Abstract: A semiconductor device has a U terminal with an internal joint portion at one end that is joined to a circuit board, an intermediate portion that is embedded in a case, and an external joint portion at another end that is exposed from the case, the U terminal being provided with a shock absorbing portion that is positioned between an inner surface of the case and the internal joint portion and absorbing stress that acts upon the internal joint portion. Due to the presence of the shock absorbing portion, even when the entire semiconductor device deforms or there is local deformation such that stress becomes concentrated at the joined surfaces of the internal joint portion and the circuit board, the stress is absorbed by the shock absorbing portion.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: December 3, 2019
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Yuta Tamai, Fumihiko Momose
  • Patent number: 10468333
    Abstract: A cooling apparatus for a semiconductor module including a semiconductor chip is provided, including; a ceiling plate having a lower surface; a casing portion having a coolant circulation portion and an outer edge portion surrounding the coolant circulation portion, the coolant circulation portion being arranged to face the lower surface of the ceiling plate, and the casing portion being closely attached, directly or indirectly, to a lower surface of the ceiling plate at the outer edge portion; and a cooling fin arranged in the coolant circulation portion, where the ceiling plate and the casing portion have a fastening portion in which the ceiling plate and the outer edge portion are stacked, and the fastening portion fastens the ceiling plate and the casing portion to an external device, and the cooling apparatus further includes a reinforcing member provided between the ceiling plate and the casing portion at the fastening portion.
    Type: Grant
    Filed: January 27, 2019
    Date of Patent: November 5, 2019
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Hiromichi Gohara, Takafumi Yamada, Yuta Tamai
  • Patent number: 10442035
    Abstract: A laser welding method using a laser welding jig having a plurality of pressing parts, includes a step of placing a second member on a first member; a step of pressing the second member with the plurality of pressing parts in a direction toward the first member to thereby form a gap between the first member and the second member at most 300 ?m; and a first welding step of laser-welding the first member and the second member by irradiating on a surface of the second member at a location between the pressing parts with laser light while conducting the step of pressing.
    Type: Grant
    Filed: June 14, 2016
    Date of Patent: October 15, 2019
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventor: Yuta Tamai
  • Publication number: 20190279917
    Abstract: A cooling apparatus for a semiconductor module including a semiconductor chip is provided, including: a ceiling plate having a lower surface; a casing portion having a coolant circulation portion and an outer edge portion surrounding the coolant circulation portion, the coolant circulation portion being arranged to face the lower surface of the ceiling plate, and the casing portion being closely attached, directly or indirectly, to a lower surface of the ceiling plate at the outer edge portion; and a cooling fin arranged in the coolant circulation portion, where the ceiling plate and the casing portion have a fastening portion in which the ceiling plate and the outer edge portion are stacked, and the fastening portion fastens the ceiling plate and the casing portion to an external device, and the cooling apparatus further includes a reinforcing member provided between the ceiling plate and the casing portion at the fastening portion.
    Type: Application
    Filed: January 27, 2019
    Publication date: September 12, 2019
    Inventors: Hiromichi GOHARA, Takafumi YAMADA, Yuta TAMAI
  • Publication number: 20170372977
    Abstract: A semiconductor device has a U terminal with an internal joint portion at one end that is joined to a circuit board, an intermediate portion that is embedded in a case, and an external joint portion at another end that is exposed from the case, the U terminal being provided with a shock absorbing portion that is positioned between an inner surface of the case and the internal joint portion and absorbing stress that acts upon the internal joint portion. Due to the presence of the shock absorbing portion, even when the entire semiconductor device deforms or there is local deformation such that stress becomes concentrated at the joined surfaces of the internal joint portion and the circuit board, the stress is absorbed by the shock absorbing portion.
    Type: Application
    Filed: June 16, 2017
    Publication date: December 28, 2017
    Applicant: FUJI ELECTRIC CO., LTD.
    Inventors: Yuta TAMAI, Fumihiko MOMOSE
  • Patent number: 9741678
    Abstract: A laser welding machine includes: an elevator that is capable of sliding an elevating platform; a pressing actuator that is fixed to the elevating platform at a base part of the pressing actuator and has a tip slidably connected to the base part and pressing a conductive upper terminal toward a conductive lower terminal; a laser oscillator; a machining optical device that is fixed to the elevating platform and has a lens to focus the laser light emitted from the laser oscillator; a position detector that detects a vertical positioning of the pressing actuator; a counter that receives an output of the position detector and delivers position information; and a control circuit that controls, based on the received signal from the counter, the elevator, the pressing actuator, and the machining optical device, and controls operation of the laser oscillator.
    Type: Grant
    Filed: August 8, 2014
    Date of Patent: August 22, 2017
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Takeshi Matsushita, Yuta Tamai, Toshiyuki Miyasaka