Patents by Inventor Yutaka Hadano
Yutaka Hadano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20200061696Abstract: A flaskless molding machine includes: an upper flask; a lower flask; an upper sand tank; an upper plate attached to a lower end of the upper sand tank; a first lower sand tank; a second lower sand tank storing mold sand supplied from the first lower sand tank; a lower plate attached to an upper end of the second lower sand tank, with at least one supply port being formed, the supply port allowing the second lower sand tank to communicate with an inside of the lower flask; at least one pressure detector detecting a pressure of at least one tank among the upper sand tank, the first lower sand tank and the second lower sand tank; and a control unit connected to the pressure detector and obtaining a detection result of the at least one pressure detector.Type: ApplicationFiled: April 26, 2018Publication date: February 27, 2020Applicant: SINTOKOGIO, LTD.Inventors: Tokiya TERABE, Koichi SAKAGUCHI, Yutaka HADANO
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Patent number: 8899306Abstract: A flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit monitors the movements of the movable members, the cylinders, and the mechanisms for driving a cylinder, and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.Type: GrantFiled: December 9, 2013Date of Patent: December 2, 2014Assignee: Sintokogio, Ltd.Inventors: Shuji Takasu, Yutaka Hadano
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Publication number: 20140182805Abstract: A flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit monitors the movements of the movable members, the cylinders, and the mechanisms for driving a cylinder, and if the period of the operation of each step of the flaskless molding equipment for molding a mold from the start of the operation to the point where the operation of the flaskless molding equipment for molding a mold reaches the predetermined position exceeds the predetermined period that is set to be abnormal, then the control circuit provides support for restoring the stopped equipment to a normal operation, following the instructions displayed on the screen and following the operator's input by means of an input switch.Type: ApplicationFiled: December 9, 2013Publication date: July 3, 2014Applicant: SINTOKOGIO, LTD.Inventors: Shuji TAKASU, Yutaka Hadano
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Patent number: 8701744Abstract: A molding machine which allows a simplification of a sand filling operation, and the prevention of the formation of a bridge and an air channel in the sand tank, so that the sand filling operation of the molding machine is able to be performed steadily. The molding machine of the present invention includes: a sand tank for storing molding sand to be introduced to a molding flask; a pair of upper and lower sand filling nozzles to guide the molding sand in a horizontal direction, where the molding sand is supplied from a pair of upper and lower sand introducing parts which are located at the lower part of the sand tank; and at least one filter part with a plurality of air-injecting apertures on its entire body, which is attached to at least the entire inner surfaces of the pair of sand introducing parts; wherein the molding sand is fluidized by air injected through the air-injecting apertures of the filter part, and introduced to the molding flask through the sand filling nozzles.Type: GrantFiled: June 3, 2010Date of Patent: April 22, 2014Assignee: Sintokogio, Ltd.Inventors: Shuji Takasu, Yutaka Hadano, Takayuki Komiyama, Takuya Nitta, Shuichi Tsuzuki
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Patent number: 8616263Abstract: Disclosed is a molding machine for simultaneously making upper and lower molds with cope and drag flasks, a matchplate, upper and lower squeezing boards, and a lower filling frame. This machine also includes a cylinder for raising and lowering the lower squeezing board, a driving mechanism that includes pneumatic and hydraulic piping systems for driving the cylinder using an air-on-oil system, and a controller for controlling the driving mechanism. The drag flask, the matchplate, the filling frame, and the lower board define a lower molding space, while the matchplate, the upper board, and the cope flask define an upper molding space such that the controller controls the driving mechanism to drive the cylinder at a low pressure. The lower squeezing board is raised to squeeze the molding sand for simultaneously making the two molds such that the controller controls the driving mechanism to drive the cylinder at a high pressure.Type: GrantFiled: July 20, 2010Date of Patent: December 31, 2013Assignee: Sintokogio, Ltd.Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu, Shuichi Ide, Takuya Nitta
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Patent number: 8567478Abstract: The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken. The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.Type: GrantFiled: October 9, 2012Date of Patent: October 29, 2013Assignee: Sintokogio, Ltd.Inventors: Minoru Hirata, Yutaka Hadano, Tsutomu Seki
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Patent number: 8490675Abstract: The present invention is to provide a machine and a method for suctioning and exhausting air from a storage tank for sand in a molding machine that has less on-off valves and prevents sand from adhering to the interior of the valve for exhausting air while the air is being exhausted.Type: GrantFiled: March 25, 2010Date of Patent: July 23, 2013Assignee: Sintokogio, Ltd.Inventors: Shuichi Tsuzuki, Yutaka Hadano, Takayuki Komiyama, Shuji Takasu, Takuya Nitta
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Publication number: 20130118703Abstract: The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken. The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.Type: ApplicationFiled: October 9, 2012Publication date: May 16, 2013Inventors: Minoru Hirata, Yutaka Hadano, Tsutomu Seki
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Patent number: 8413707Abstract: A process and machine for simultaneously making an upper and lower flaskless mold, the process including defining a lower molding space by a drag flask that can enter or leave a molding space in which the molds are made, a match plate having patterns on the upper and lower surfaces and mounted on an upper surface of the drag flask, a lower filling frame provided with molding-sand introducing ports and connectable to the lower end of the drag flask to allow the lower filling frame to ascend and descend, and an ascendable and descendable lower squeeze board, and defining an upper molding space by a cope flask provided with molding-sand introducing ports and being mountable on the match plate to allow the cope flask to ascend and descend, and an upper squeeze board that is opposed to and fixedly provided above the match plate; simultaneously introducing molding sand into the upper and lower molding spaces; squeezing the molding sand by raising the lower squeeze board to make the upper mold and a lower mold; drawType: GrantFiled: December 25, 2009Date of Patent: April 9, 2013Assignee: Sintokogio, Ltd.Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
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Patent number: 8347946Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.Type: GrantFiled: July 17, 2012Date of Patent: January 8, 2013Assignee: Sintokogio, Ltd.Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
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Publication number: 20120328727Abstract: The present invention aims to provide a molding machine which allows a simplification of a sand filling operation, and the prevention of the formation of a bridge and an air channel in the sand tank, so that the sand filling operation of the molding machine being able to be performed steadily.Type: ApplicationFiled: June 3, 2010Publication date: December 27, 2012Inventors: Shuji Takasu, Yutaka Hadano, Takayuki Komiyama, Takuya Nitta, Shuichi Tsuzuki
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Publication number: 20120325422Abstract: The present invention is to provide a machine and a method for suctioning and exhausting air from a storage tank for sand in a molding machine that has less on-off valves and prevents sand from adhering to the interior of the valve for exhausting air while the air is being exhausted.Type: ApplicationFiled: March 25, 2010Publication date: December 27, 2012Inventors: Shuichi Tsuzuki, Yutaka Hadano, Takayuki Komiyama, Shuji Takasu, Takuya Nitta
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Patent number: 8316918Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.Type: GrantFiled: March 31, 2010Date of Patent: November 27, 2012Assignee: Sintokogio, Ltd.Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
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Publication number: 20120285650Abstract: This invention relates to flaskless molding equipment for molding a mold that provides support for quickly restoring the stopped equipment to a normal operation. The control circuit (sequencer 200) monitors the movements of the movable members (lower squeezing board 4, lower filling frame 6, upper flask 10, master plate 22, and pushing plate 32), the cylinders (cylinder for squeezing a set of flasks 2, cylinder for a lower filling frame 5, cylinder for upper flask 9, pattern-shuttle cylinder 21, and cylinder for pushing molds 31), and the mechanisms for driving a cylinder (mechanism driving a cylinder for squeezing a set of flasks 400, etc.Type: ApplicationFiled: June 21, 2010Publication date: November 15, 2012Inventors: Shuji Takasu, Yutaka Hadano
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Publication number: 20120279675Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.Type: ApplicationFiled: July 17, 2012Publication date: November 8, 2012Inventors: Yutaka HADANO, Takayuki KOMIYAMA, Shuji TAKASU
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Publication number: 20120241117Abstract: Disclosed is a molding machine for simultaneously making upper and lower molds with cope and drag flasks, a matchplate, upper and lower squeezing boards, and a lower filling frame. This machine also includes a cylinder for raising and lowering the lower squeezing board, a driving mechanism that includes pneumatic and hydraulic piping systems for driving the cylinder using an air-on-oil system, and a controller for controlling the driving mechanism. The drag flask, the matchplate, the filling frame, and the lower board define a lower molding space, while the matchplate, the upper board, and the cope flask define an upper molding space such that the controller controls the driving mechanism to drive the cylinder at a low pressure. The lower squeezing board is raised to squeeze the molding sand for simultaneously making the two molds such that the controller controls the driving mechanism to drive the cylinder at a high pressure.Type: ApplicationFiled: July 20, 2010Publication date: September 27, 2012Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu, Shuichi Ide, Takuya Nitta
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Publication number: 20120199306Abstract: A molding process and a flaskless molding machine for simultaneously making an upper flaskless mold and a lower flaskless mold are provided such that the bottom surfaces of the molds can be in a stable and horizontal position, the stripping of the flasks can be reliably carried out, and the configuration of the molding machine can be simplified.Type: ApplicationFiled: December 25, 2009Publication date: August 9, 2012Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
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Publication number: 20110308756Abstract: The present invention provides a flaskless molding machine that can use a matching plate of different thicknesses. The flaskless molding machine has two molding flasks that have a matching plate sandwiched between them, the two molding flasks being positioned in a way such that one of opening ends of the molding flasks is opposed to each other and each of the other opening ends of the molding flasks is engaged with a squeezing board, and a pair of spaces is formed, into which spaces molding sand is filled by air through each of the openings for introducing the molding sand, disposed on a wall of each of the two molding flasks that are opposed to each other, the flaskless molding machine thus constituted being able to mold two molds by squeezing the molding sand with the squeezing boards.Type: ApplicationFiled: March 31, 2010Publication date: December 22, 2011Inventors: Yutaka Hadano, Takayuki Komiyama, Shuji Takasu
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Publication number: 20100155009Abstract: The purpose of this invention is to provide a method for making upper and lower molds and an apparatus therefor that can prevent the resulting molds from being warped and match-plates from being broken. The method of this invention comprises the step of holding a match-plate 1 between cope and drag flasks 2 and 3, inserting upper and lower squeezing means 4 and 5 into the respective openings of the cope and drag flasks 2 and 3, which openings are opposite to the match-plate 1, so as to define upper and lower molding spaces, supplying molding sand to the upper and lower molding spaces, and then causing the upper and lower squeezing means 4 and 5 to move forward to the match-plate 1 so as to squeeze the molding sand and make upper and lower molds, wherein during the step of causing the upper and lower squeezing means to move forward to the match-plate the difference between the squeezing pressures of the upper and lower molding spaces is kept within a predetermined tolerance.Type: ApplicationFiled: August 8, 2006Publication date: June 24, 2010Inventors: Minoru Hirata, Yutaka Hadano, Tsutomu Seki
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Patent number: 7341095Abstract: A monitor system for monitoring a molding machine that includes a vertically-movable supporting frame, a pattern carrier on which a pattern is placed, a flask placed on a leveling frame, a sand hopper provided with an optional an air-jet chamber, sand-charging nozzles disposed around a plurality of squeeze feet that is disposed at a lower end of the sand hopper, and a filling frame connected to filling-frame cylinders and surrounding the squeeze feet and the sand-charging nozzles from their outside, the filling frame to be placed on the flask when lowered, comprising at least one sensor connected to the molding machine, for detecting an attribute of the molding sand as required and data analyzing monitor means connected to the sensor, for receiving data that correspond to the attribute detected by the sensor and analyzing the attribute and displaying the results of the analysis.Type: GrantFiled: August 23, 2005Date of Patent: March 11, 2008Assignee: Sintokogio, Ltd.Inventors: Minoru Hirata, Yutaka Hadano, Tsuyoshi Sakai