Patents by Inventor Yutaka Matsuura

Yutaka Matsuura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 4840684
    Abstract: Isotropic permanent magnet formed of a sintered body having a mean crystal grain size of 1-160 microns and a major phase of tetragonal system comprising, in atomic percent, 10-25% of R wherein R represents at least one of rare-earth elements including Y, 3-23% of B and the balance being Fe. As additional elements M, Al, Ti, V, Cr, Mn, Zv, Hf, Nb, Ta, Mo, Ge, Sb, Sn, Bi, Ni or W may be incorporated.The magnets can be produced through a powder metallurgical process resulting in high magnetic properties, e.g., up to 7 MGOe or higher energy product.
    Type: Grant
    Filed: December 30, 1983
    Date of Patent: June 20, 1989
    Assignee: Sumitomo Special Metals Co, Ltd.
    Inventors: Setsuo Fujimura, Masato Sagawa, Yutaka Matsuura
  • Patent number: 4837114
    Abstract: Fe-B-R type permanent magnet is produced by: forming an anticorrosive coating film layer on a Fe-B-R base permanent magnet material body by means of vapor deposition to thereby improve the corrosion resistance thereof.The anticorrosive thin film is formed of metal, oxides, nitrides, carbides, borides, silicides, composite compositions thereof, or a mixture thereof. Additionally blasting, shot peening, heat treatment for forming an interdiffusion layer, and/or resin impregnation may be applied.
    Type: Grant
    Filed: January 13, 1986
    Date of Patent: June 6, 1989
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Takaki Hamada, Tetsuji Hayakawa, Yutaka Matsuura
  • Patent number: 4826546
    Abstract: A process for producing permanent magnet materials, which comprises the steps of:forming an alloy powder having a mean particle size of 0.3-80 microns and composed of, in atomic percentage, 8-30% R (provided that R is at least one of rare earth elements including Y), 2-28% B, and the balance being Fe and inevitable impurities,sintering the formed body at a temperature of 900.degree.-1200.degree. C.,subjecting the sintered body to a primary heat treatment at a temperature of 750.degree.-1000.degree. C.,then cooling the resultant body to a temperature of no higher than 680.degree. C. at a cooling rate of 3.degree.-2000.degree. C./min, andfurther subjecting the thus cooled body to a secondary heat treatment at a temperature of 480.degree.-700.degree. C.35 MGOe, 40 MGOe or higher energy product can be obtained with specific compositions.
    Type: Grant
    Filed: August 13, 1987
    Date of Patent: May 2, 1989
    Assignee: Sumitomo Special Metal Co., Ltd.
    Inventors: Hitoshi Yamamoto, Masato Sagawa, Setsuo Fujimura, Yutaka Matsuura
  • Patent number: 4792368
    Abstract: Magnetic materials comprising Fe, B, R (rare earth elements) and Co having a major phase of Fe-Co-B-R intermetallic compound(s) of tetragonal system, and sintered anisotropic permanent magnets consisting essentially of, by atomic percent, 8-30% R (at least one of rare earth elements inclusive of Y), 2-28% B, no less than 50% Co, and the balance being Fe with impurities. Those may contain additional elements M (Ti, Ni, Bi, V, Nb, Ta, Cr, Mo, W, Mn, Al, Sb, Ge, Sn, Zr, Hf) providing Fe-Co-B-R-M type materials and magnets.
    Type: Grant
    Filed: July 25, 1983
    Date of Patent: December 20, 1988
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masato Sagawa, Setsuo Fujimura, Yutaka Matsuura
  • Patent number: 4773950
    Abstract: A magnetically anisotropic sintered permanent magnet of the FeBR system in which R is sum of R.sub.1 and R.sub.2 wherein:R.sub.1 is Dy, Tb, Gd, Ho, Er, Tm and/or Yb, andR.sub.2 comprises 80 at % or more of Nd and Pr in R.sub.2 and the balance of at least one of other rare earth elements exclusive of R.sub.1,said system comprising by atomic percent, 0.05 to 5% of R.sub.1, 12.5 to 20% of R, 4 to 20% of B, and the balance being Fe with impurities. Additional elements M(Ti, Zr, Hf, Cr, Mn, Ni, Ta, Ge, Sn, Sb, Bi, Mo, Nb, Al, V, W,) may be present.
    Type: Grant
    Filed: September 15, 1983
    Date of Patent: September 27, 1988
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Setsuo Fujimura, Masato Sagawa, Yutaka Matsuura, Hitoshi Yamamoto, Norio Togawa
  • Patent number: 4770723
    Abstract: Magnetic materials comprising Fe, B and R (rare earth elements) having a major phase of Fe--B--R intermetallic compound(s) of tetragonal system, and sintered anisotropic permanent magnets consisting essentially of, by atomic percent, 8-30% R (at least one of rare earth elements inclusive of Y), 2-28% B and the balance being Fe with impurities. Those may contain additional elements M (Ti, Ni, Bi, V, Nb, Ta, Cr, Mo, W, Mn, Al, Sb, Ge, Sn, Zr, Hf) providing Fe--B--R--M type materials and magnets.
    Type: Grant
    Filed: February 10, 1987
    Date of Patent: September 13, 1988
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Masato Sagawa, Setsuo Fujimura, Yutaka Matsuura
  • Patent number: 4767474
    Abstract: Isotropic permanet magnet formed of a sintered body having a mean crystal grain size of 1-130 microns and a major phase of tetragonal system comprising, in atomic percent, 10-25% of R wherein R represents at least one of rare-earth elements including Y, 3-23% of B, no more than 50% of Co and the balance being Fe. As additional elements M, Al, Ti, V, Cr, Mn, Zr, Hf, Nb, Ta, Mo, Ge, Sb, Sn, Bi, Ni or W may be incorporated.The magnets can be produced through a powder meallurgical process resulting in high magnetic properties, e.g., up to 7 MGOe or higher energy product.
    Type: Grant
    Filed: December 30, 1983
    Date of Patent: August 30, 1988
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Setsuo Fujimura, Masato Sagawa, Yutaka Matsuura
  • Patent number: 4684406
    Abstract: Permanent magnet materials of the Fe-B-R type are produced by:preparing a metallic powder having a mean particle size of 0.3-80 microns and a composition of 8-30 at % R, 2-28 at % B, and the balance Fe,compacting, andsintering, at a temperature of 900-1200 degrees C. Co up to 50 at % may be present. Additional elements M (Ti, Ni, Bi, V, Nb, Ta, Cr, Mo, W, Mn, Al, Sb, Ge, Sn, Zr, Hf) may be present. The process is applicable for anisotropic and isotropic magnet materials.
    Type: Grant
    Filed: June 30, 1986
    Date of Patent: August 4, 1987
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Yutaka Matsuura, Masato Sagawa, Setsuo Fujimura
  • Patent number: 4601875
    Abstract: Permanent magnetic materials of the Fe-B-R type are produced by:preparing an metallic powder having a mean particle size of 0.3-80 microns and a composition of, by atomic percent, 8-30% R (rare earth elements), 2-28% B, and the balance Fe, compacting, sintering at a temperature of 900-1200 degrees C., and aging at a temperature ranging from 350 degrees C. to the temperature for sintering. Co and additional elements M (Ti, Ni, Bi, V, Nb, Ta, Cr, Mo, W, Mn, Al, Sb, Ge, Sn, Zr, Hf) may be present.
    Type: Grant
    Filed: September 15, 1983
    Date of Patent: July 22, 1986
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Hitoshi Yamamoto, Masato Sagawa, Setsuo Fujimura, Yutaka Matsuura
  • Patent number: 4597938
    Abstract: Permanent magnet materials of the Fe-B-R type are produced by:preparing a metallic powder having a mean particle size of 0.3-80 microns and a composition of 8-30 at % R, 2-28 at % B, and the balance Fe,compacting, andsintering, at a temperature of 900-1200 degrees C.Co up to 50 at % may be present. Additional elements M (Ti, Ni, Bi, V, Nb, Ta, Cr, Mo, W, Mn, Al, Sb, Ge, Sn, Zr, Hf) may be present. The process is applicable for anisotropic and isotropic magnet materials.
    Type: Grant
    Filed: September 15, 1983
    Date of Patent: July 1, 1986
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Yutaka Matsuura, Masato Sagawa, Setsuo Fujimura
  • Patent number: 4484957
    Abstract: A permanent magnetic alloy comprising of an intermetallic compound of rare earth elements and transition metals, shown by the formula:R(Ni.sub.x Fe.sub.y Co.sub.1-x-y-z Cu.sub.z).sub.Awherein R is at least one selected from the lanthanide light rare earth elements including Y, such as Y, La, Ce, Pr, Nd and Sm, and0.02.ltoreq.x.ltoreq.0.55x/y=0.07-25.00.01.ltoreq.y.ltoreq.0.650.02.ltoreq.z.ltoreq.0.306.0<A<8.0Preferably, the Ni and Fe are incorporated in substantially equimolar amounts.
    Type: Grant
    Filed: August 25, 1982
    Date of Patent: November 27, 1984
    Assignee: Sumitomo Special Metals Co., Ltd.
    Inventors: Akira Higuchi, Naoyuki Ishigaki, Yutaka Matsuura, Hitoshi Yamamoto