Patents by Inventor Yutaka Suhara

Yutaka Suhara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080226537
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Application
    Filed: May 14, 2008
    Publication date: September 18, 2008
    Applicant: Showa Denko K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Publication number: 20060257309
    Abstract: An object of the present invention is to provide a method and apparatus for heat-treating carbon fiber, in which impairment of a furnace caused by solidification of a transition metal impurity serving as a catalyst raw material is prevented, and the amount of the metal, such as Fe, Co, or Ni, contained in the carbon fiber is reduced. In the present invention, a vaporized metal impurity is contained in an inert gas that is passed through a furnace, and the gas is discharged from a high-temperature section of the furnace. The impurity contained in the gas discharged from the furnace is cooled to solidify, and then recovered. The resultant gas is recycled as an inert gas in the furnace.
    Type: Application
    Filed: July 17, 2006
    Publication date: November 16, 2006
    Inventors: Toshio Morita, Yoshihisa Sakamoto, Yutaka Suhara, Kunio Nishimura
  • Publication number: 20060083919
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Application
    Filed: November 30, 2005
    Publication date: April 20, 2006
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Patent number: 6998176
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Grant
    Filed: November 4, 2003
    Date of Patent: February 14, 2006
    Assignee: Showa Denko K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Patent number: 6998171
    Abstract: A fine carbon fiber having a multilayer structure having stacked cylindrical carbon sheets and a center axis having a hollow structure. The fine carbon fiber has an outer diameter of 2 to 300 nm and an aspect ratio of 10 to 15,000, and at least one cylindrical carbon sheet layer among the multiple layers is folded at an end part of the carbon fiber and continued to another cylindrical carbon sheet. The folded and continued cylindrical carbon sheets form a cylindrical structure opened at the end part.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: February 14, 2006
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Toshio Morita, Hitoshi Inoue, Yutaka Suhara
  • Publication number: 20040131848
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Application
    Filed: November 4, 2003
    Publication date: July 8, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Patent number: 6699582
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Grant
    Filed: September 26, 2002
    Date of Patent: March 2, 2004
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Publication number: 20030180515
    Abstract: A fine carbon fiber having a multilayer structure having stacked cylindrical carbon sheets and a center axis having a hollow structure. The fine carbon fiber has an outer diameter of 2 to 300 nm and an aspect ratio of 10 to 15,000, and at least one cylindrical carbon sheet layer among the multiple layers is folded at an end part of the carbon fiber and continued to another cylindrical carbon sheet. The folded and continued cylindrical carbon sheets form a cylindrical structure opened at the end part.
    Type: Application
    Filed: March 24, 2003
    Publication date: September 25, 2003
    Applicant: SHOWA DENKO K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Yutaka Suhara
  • Patent number: 6565971
    Abstract: A fine carbon fiber having a multilayer structure having stacked cylindrical carbon sheets and a center axis having a hollow structure. The fine carbon fiber has an outer diameter of 2 to 300 nm and an aspect ratio of 10 to 15,000, and at least one cylindrical carbon sheet layer among the multiple layers is folded at an end part of the carbon fiber and continued to another cylindrical carbon sheet. The folded and continued cylindrical carbon sheets form a cylindrical structure opened at the end part.
    Type: Grant
    Filed: November 8, 2001
    Date of Patent: May 20, 2003
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Toshio Morita, Hitoshi Inoue, Yutaka Suhara
  • Publication number: 20030039828
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Application
    Filed: September 26, 2002
    Publication date: February 27, 2003
    Applicant: SHOWA DENKO K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Patent number: 6489025
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: December 3, 2002
    Assignee: Showa Denko K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Patent number: 6464950
    Abstract: A method for producing carbon fiber including the following processes: a process for obtaining fine carbon fiber by thermally decomposing an organic compound in a furnace by use of a catalyst; a process for separating a reaction exhaust gas contained in the carbon fiber; a process for continuously subjecting the carbon fiber to thermal treatment in a non-oxidative atmosphere; and a process for incinerating a thermal treatment exhaust gas generated in the thermal treatment and/or the reaction exhaust gas. The method for separating a reaction exhaust gas from carbon fiber is characterized in that a packed carbon fiber layer is formed, an inert gas is caused to flow through the layer, and the layer is compressed. Combustion of the reaction exhaust gas and combustion of the exhaust gas generated from the subsequent thermal treatment is achieved through employment of a pilot burner holding flame at all times in a vertical incinerator.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: October 15, 2002
    Assignee: Showa Denko K.K.
    Inventors: Toshio Morita, Yutaka Suhara, Yoshihisa Sakamoto, Nobuhiro Matsumoto, Kunio Nishimura
  • Publication number: 20020058139
    Abstract: A fine carbon fiber having a multilayer structure having stacked cylindrical carbon sheets and a center axis having a hollow structure. The fine carbon fiber has an outer diameter of 2 to 300 nm and an aspect ratio of 10 to 15,000, and at least one cylindrical carbon sheet layer among the multiple layers is folded at an end part of the carbon fiber and continued to another cylindrical carbon sheet. The folded and continued cylindrical carbon sheets form a cylindrical structure opened at the end part.
    Type: Application
    Filed: November 8, 2001
    Publication date: May 16, 2002
    Applicant: SHOWA DENKO K.K.
    Inventors: Toshio Morita, Hitoshi Inoue, Yutaka Suhara
  • Publication number: 20020015845
    Abstract: A fine carbon fiber having an outer diameter of about 1 to about 80 nm and an aspect ratio of 10 to 30,000, comprising a hollow center portion and a multi-layer sheath structure of a plurality of carbon layers, the layers forming annual rings, wherein the sheath-forming carbon layers form an incomplete sheath, i.e., the carbon layers are partially broken or disrupted in a longitudinal direction, and the outer diameter of the carbon fiber and/or the diameter of the hollow center portion are not uniform in a longitudinal direction. The carbon fiber is obtained by instantaneously reacting a carrier gas at a high temperature and an organic compound gas kept at a temperature below the decomposition temperature of the transition metal compound and has a conductivity equivalent to that of a conventional vapor phase method and is useful as a filler material in resins, rubbers, paints and the like.
    Type: Application
    Filed: April 12, 2001
    Publication date: February 7, 2002
    Inventors: Toshio Morita, Hitoshi Inoue, Kunio Nishimura, Yutaka Suhara, Satoshi Ohshima, Motoo Yumura
  • Publication number: 20010051127
    Abstract: An object of the present invention is to provide a method and apparatus for heat-treating carbon fiber, in which impairment of a furnace caused by solidification of a transition metal impurity serving as a catalyst raw material is prevented, and the amount of the metal, such as Fe, Co, or Ni, contained in the carbon fiber is reduced. In the present invention, a vaporized metal impurity is contained in an inert gas that is passed through a furnace, and the gas is discharged from a high-temperature section of the furnace. The impurity contained in the gas discharged from the furnace is cooled to solidify, and then recovered. The resultant gas is recycled as an inert gas in the furnace.
    Type: Application
    Filed: June 12, 2001
    Publication date: December 13, 2001
    Applicant: SHOWA DENKO K.K.
    Inventors: Toshio Morita, Yoshihisa Sakamoto, Yutaka Suhara, Kunio Nishimura