Patents by Inventor Yuuichi Kawaguchi
Yuuichi Kawaguchi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Publication number: 20230420184Abstract: Disclosed herein is a coil component that includes an element body having a mounting surface, a coil part embedded in the element body, and a first conductor post embedded in the element body. The first conductor post has a first end connected to the coil part and a second end exposed from the mounting surface. A surface of the element body on the mounting surface side has a recess from a surface of the first conductor post.Type: ApplicationFiled: June 7, 2023Publication date: December 28, 2023Inventors: Yuuichi KAWAGUCHI, Naoaki FUJII, Tomonaga NISHIKAWA, Liyi CHEN, Rui SAKUMA
-
Publication number: 20230420176Abstract: Disclosed herein is a coil component that includes a magnetic element body, and a coil part embedded in the magnetic element body. The magnetic element body includes a first region covering the coil part from one side in a coil axis direction, a second region covering the coil part from other side in the coil axis direction, and a third region positioned in an inner diameter area of the coil part so as to connect the first and second regions. The height of the coil part in the coil axis direction decreases toward the inner diameter area.Type: ApplicationFiled: June 7, 2023Publication date: December 28, 2023Inventors: Yuuichi KAWAGUCHI, Naoaki FUJII, Tomonaga NISHIKAWA, Liyi CHEN, Mitsuo NATORI
-
Publication number: 20230368969Abstract: To prevent a short-circuit failure by controlling the flow of a solder in a surface-mount type coil component. A coil component includes a coil part in which conductor layers and interlayer insulating layers are alternately stacked. The conductor layers respectively have coil conductor patterns embedded in the coil part and electrode patterns exposed from the coil part. The interlayer insulating layers each protrude from the plurality of electrode patterns at a part between the electrode patterns, and the flow of a solder in the stacking direction is suppressed by the protruding parts. This makes it possible to prevent a short-circuit failure due to the flow of a solder in the stacking direction.Type: ApplicationFiled: September 7, 2021Publication date: November 16, 2023Inventors: Yuuichi KAWAGUCHI, Naoaki FUJII, Tomonaga NISHIKAWA
-
Publication number: 20230352234Abstract: A coil component includes: a magnetic element body made of resin containing conductive magnetic powder; a coil part 20 obtained by alternately stacking a plurality of conductor layers and a plurality of interlayer insulating layers, the plurality of conductor layers respectively including coil conductor patterns embedded in the magnetic element body and electrode patterns exposed from the magnetic element body; external terminals provided respectively on the electrode patterns and electrode patterns; and a protective insulating layer covering the magnetic element body in such a manner as to expose the external terminals therethrough. The magnetic element body is thus covered with the protective insulating layer, so that it is possible to prevent adhesion of plating to an unnecessary portion and exposure of the coil conductor patterns even when the surfaces of the external terminals are subjected to electrolytic plating.Type: ApplicationFiled: September 7, 2021Publication date: November 2, 2023Inventors: Yuuichi KAWAGUCHI, Mitsuo NATORI, Azuma SATOH, Naoaki FUJII, Tomonaga NISHIKAWA
-
Publication number: 20230238170Abstract: Disclosed herein is a coil component that includes: a coil part having a structure in which alternately stacking a plurality of conductor layers each including a spiral coil pattern and a plurality of insulating layers; a first magnetic layer disposed in an inner diameter area of the coil part, in an outside area of the coil part, and on one side in an axial direction of the coil part; and a second magnetic layer disposed on other side in the axial direction of the coil part. Each of the first and second magnetic layers comprises a composite magnetic material containing magnetic fillers and binder resin. The content of the magnetic filers in the first magnetic layer is higher than the content of the magnetic fillers in the second magnetic layer.Type: ApplicationFiled: January 23, 2023Publication date: July 27, 2023Inventors: Yuuichi KAWAGUCHI, Mitsuo NATORI, Azuma SATOH
-
Publication number: 20230170135Abstract: Disclosed herein is a chip-type coil component that includes a magnetic element body, a coil pattern embedded in the magnetic element body, and a terminal electrode connected to the coil pattern and exposed to a mounting surface of the magnetic element body. A recessed part obtained by removing a part of the magnetic element body is formed in an upper surface of the magnetic element body positioned on a side opposite the mounting surface to function as a directional mark.Type: ApplicationFiled: November 16, 2022Publication date: June 1, 2023Inventors: Yuuichi KAWAGUCHI, Masanori SUZUKI, Tomonaga NISHIKAWA, Mitsuo NATORI, Osamu NAKADA
-
Publication number: 20230071379Abstract: To achieve a high inductance value while reducing the entire thickness in a coil component having a structure in which spiral coil patterns are stacked. A coil component includes: a coil part having a structure in which interlayer insulating films and spirally wound coil patterns are alternately stacked in the axial direction of the coil component; and magnetic element members embedding therein the coil part. The interlayer insulating film covering, from one end side in the axial direction, one coil pattern positioned at the one end in the axial direction is higher in permeability than the interlayer insulating films. Thus, the one coil pattern positioned at the end portion is covered with the interlayer insulating film having a high permeability, so that it is possible to achieve a high inductance value while reducing the entire thickness.Type: ApplicationFiled: February 10, 2021Publication date: March 9, 2023Inventors: Yuuichi KAWAGUCHI, Tomonaga NISHIKAWA, Takuya TAKEUCHI, Mitsuo NATORI
-
Publication number: 20220375675Abstract: A coil-embedded magnetic core capable of achieving improvements both in insulation and initial magnetic permeability, and coil devices thereof. The coil-embedded magnetic core embedding a coil made of a conductor, including magnetic powder and a resin, in which the coil-embedded magnetic core further includes a modifier.Type: ApplicationFiled: May 10, 2022Publication date: November 24, 2022Applicant: TDK CORPORATIONInventors: Kentaro SAITO, Shota OTSUKA, Kyohei TONOYAMA, Tomonaga NISHIKAWA, Mitsuo NATORI, Yuuichi KAWAGUCHI, Junichi SHIMAMURA
-
Publication number: 20220375681Abstract: A coil component has a magnetic element body made of resin containing magnetic particles, a coil part embedded in the magnetic element body, conductor posts which are embedded in the magnetic element body and whose one ends are connected to the coil part and the other ends are exposed from the magnetic element body, an insulating layer interposed between the conductor posts and the magnetic element body, and other insulating layers interposed between the coil part and the magnetic element body. Since the insulating layer is interposed between the conductor posts and the magnetic element body, it is possible to ensure insulation performance between the conductor posts and the magnetic element body and to prevent the occurrence of peeling therebetween.Type: ApplicationFiled: September 24, 2020Publication date: November 24, 2022Inventors: Takuya TAKEUCHI, Yuuichi KAWAGUCHI, Masanori SUZUKI, Naoaki FUJII
-
Patent number: 11488772Abstract: Provided is a coil component that includes a coil part having a planar coil that includes a winding section and an insulating section covering the winding section, and a magnetic resin layer including a magnetic filler and configured to cover the coil part. The magnetic resin layer has a first magnetic resin layer that is in contact with the coil part and a second magnetic resin layer that is laminated on the first magnetic resin layer. The second magnetic resin layer constitutes a principal surface of the magnetic resin layer, and a maximum particle size of the magnetic filler contained in the second magnetic resin layer is larger than that of the magnetic filler contained in the first magnetic resin layer.Type: GrantFiled: September 10, 2018Date of Patent: November 1, 2022Assignee: TDK CORPORATIONInventors: Yuuichi Kawaguchi, Masanori Suzuki, Naoaki Fujii
-
Patent number: 11482357Abstract: Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.Type: GrantFiled: April 24, 2019Date of Patent: October 25, 2022Assignee: TDK CORPORATIONInventors: Yuuichi Kawaguchi, Masanori Suzuki, Naoaki Fujii, Tomonaga Nishikawa
-
Patent number: 11450475Abstract: A coil component includes: a first magnetic resin layer in a lower area; a second magnetic resin layer in an inner diameter area surrounded by a coil pattern, an outer peripheral area that surrounds the coil pattern, and an upper area; and an insulating gap layer between the first and second magnetic resin layers. A part of the insulating gap layer positioned between the first magnetic resin layer and a part of the second magnetic resin layer positioned in the inner diameter area is curved in the axial direction. A magnetic substrate need not be used. The insulating gap layer is provided, allowing the insulating gap layer to function as a magnetic gap. The insulating gap layer is curved in the axial direction, so that a contact area between the insulating gap layer and the first and second magnetic resin layers are increased to enhance adhesion therebetween.Type: GrantFiled: August 10, 2018Date of Patent: September 20, 2022Assignee: TDK CORPORATIONInventors: Masanori Suzuki, Yuuichi Kawaguchi, Naoaki Fujii, Tomonaga Nishikawa
-
Publication number: 20210005377Abstract: A coil component includes: a first magnetic resin layer in a lower area; a second magnetic resin layer in an inner diameter area surrounded by a coil pattern, an outer peripheral area that surrounds the coil pattern, and an upper area; and an insulating gap layer between the first and second magnetic resin layers. A part of the insulating gap layer positioned between the first magnetic resin layer and a part of the second magnetic resin layer positioned in the inner diameter area is curved in the axial direction. A magnetic substrate need not be used. The insulating gap layer is provided, allowing the insulating gap layer to function as a magnetic gap. The insulating gap layer is curved in the axial direction, so that a contact area between the insulating gap layer and the first and second magnetic resin layers are increased to enhance adhesion therebetween.Type: ApplicationFiled: August 10, 2018Publication date: January 7, 2021Inventors: Masanori SUZUKI, Yuuichi KAWAGUCHI, Naoaki FUJII, Tomonaga NISHIKAWA
-
Publication number: 20190326041Abstract: Disclosed herein is a coil component that includes: a magnetic element body containing magnetic powder, the magnetic element body having first and second surfaces; a coil conductor embedded in the magnetic element body; and an external terminal connected to the coil conductor and exposed on the first surface of the magnetic element body. The second surface of the magnetic element body is free from the external terminal. The first surface is greater in surface roughness than the second surface.Type: ApplicationFiled: April 24, 2019Publication date: October 24, 2019Applicant: TDK CORPORATIONInventors: Yuuichi KAWAGUCHI, Masanori SUZUKI, Naoaki FUJII, Tomonaga NISHIKAWA
-
Publication number: 20190088413Abstract: Provided is a coil component that includes a coil part having a planar coil that includes a winding section and an insulating section covering the winding section, and a magnetic resin layer including a magnetic filler and configured to cover the coil part. The magnetic resin layer has a first magnetic resin layer that is in contact with the coil part and a second magnetic resin layer that is laminated on the first magnetic resin layer. The second magnetic resin layer constitutes a principal surface of the magnetic resin layer, and a maximum particle size of the magnetic filler contained in the second magnetic resin layer is larger than that of the magnetic filler contained in the first magnetic resin layer.Type: ApplicationFiled: September 10, 2018Publication date: March 21, 2019Applicant: TDK CORPORATIONInventors: Yuuichi KAWAGUCHI, Masanori SUZUKI, Naoaki FUJII
-
Patent number: 7824584Abstract: A stamper manufacturing method comprises: forming a stamper body so as to have a concave/convex pattern on one surface and a crystalline structure on at least a side toward the other surface; forming a layer having an amorphous structure on the other surface side of the stamper body; and polishing a surface of the layer having the amorphous structure. A resin molded article manufacturing method includes an injection molding process using the stamper as a prototype so as to transfer the concave/convex pattern of the stamper to a resin material. A stamper comprises a stamper body which is formed so as to have a concave/convex pattern on one surface and have a crystalline structure on at least a side toward the other surface. In the stamper, a layer having an amorphous structure and a surface of which is polished is formed on the other surface side of the stamper body.Type: GrantFiled: May 5, 2009Date of Patent: November 2, 2010Assignee: TDK CorporationInventors: Yuuichi Kawaguchi, Shuichi Okawa, Katsumichi Tagami
-
Publication number: 20090286045Abstract: A stamper manufacturing method comprises: forming a stamper body so as to have a concave/convex pattern on one surface and a crystalline structure on at least a side toward the other surface; forming a layer having an amorphous structure on the other surface side of the stamper body; and polishing a surface of the layer having the amorphous structure. A resin molded article manufacturing method includes an injection molding process using the stamper as a prototype so as to transfer the concave/convex pattern of the stamper to a resin material. A stamper comprises a stamper body which is formed so as to have a concave/convex pattern on one surface and have a crystalline structure on at least a side toward the other surface. In the stamper, a layer having an amorphous structure and a surface of which is polished is formed on the other surface side of the stamper body.Type: ApplicationFiled: May 5, 2009Publication date: November 19, 2009Applicant: TDK CORPORATIONInventors: Yuuichi Kawaguchi, Shuichi Okawa, Katsumichi Tagami
-
Patent number: 7204188Abstract: A stamper with a sharp uneven pattern for manufacturing high precision information media and a method of manufacturing a stamper. The method includes (1) manufacturing a photoresist master by forming a light absorption layer and a photoresist layer on substrate, (2) forming a latent image on the photoresist layer, and an uneven pattern in the photoresist layer by developing the latent image, (3) forming a Ni thin film on the uneven pattern by electroless plating, (4) forming a Ni film on the Ni thin film, and (5) removing the Ni thin film and the Ni film from the photoresist master. The method also includes, prior to the step of forming the Ni thin film on the photoresist layer, a metal catalyst being provided on the surface of the uneven pattern, the metal catalyst being activated, and the surface of the uneven pattern being washed with ultra pure water.Type: GrantFiled: January 6, 2003Date of Patent: April 17, 2007Assignee: TDK CorporationInventors: Hisaji Oyake, Hiroaki Takahata, Kenji Yoneyama, Yuuichi Kawaguchi
-
Publication number: 20050286401Abstract: In a ROM-type optical recording medium including a substrate 2 having a plurality of concave pits 2a formed on a surface thereof, a light transmission layer 4, and a reflective layer 3 formed between the substrate 2 and the light transmission layer 4, and adapted to reproduce data by causing a laser beam to be irradiated through the light transmission layer 4, the concave pits 2a on the surface of the substrate 2 has a larger length than a basic length BL to be determined according to data to be recorded, and the length of spaces 2b between the concave pits 2a adjacent to each other in a track direction has a smaller length than the basic length BL.Type: ApplicationFiled: June 28, 2005Publication date: December 29, 2005Applicant: TDK CORPORATIONInventors: Hisaji Oyake, Yuuichi Kawaguchi, Jin Kutsukake, Kenichi Kitamura, Takashi Koshimizu, Koji Mishima
-
Publication number: 20050118534Abstract: A stamper with a sharp uneven pattern is obtained, and high precision information media can be manufactured using this stamper. A photoresist master 100 is manufactured by forming a light absorption layer 103 with a film thickness T that satisfies T>180 (nm) and a photoresist layer 104, in that order, on top of a substrate 102, and then forming an uneven pattern 106 in the photoresist layer 104 by forming and developing a latent image, and a stamper 120 is manufactured by forming a Ni thin film 108 on top of the uneven pattern 106 of the photoresist master 100 by electroless plating, forming a Ni film 110 on top of this Ni thin film 108 by electroforming, and then separating the Ni thin film 108 and the Ni film 110 from the photoresist master 100.Type: ApplicationFiled: January 6, 2003Publication date: June 2, 2005Inventors: Hisaji Oyake, Hiroaki Takahata, Kenji Yoneyama, Yuuichi Kawaguchi