Abstract: To efficiently estimate and detect a tool life of a machine tool while lowering an occupation ratio in a data band of a communication line between a machine tool and an upper-level controller, a management apparatus or the like. A machine tool to be managed by a production management apparatus includes a motor for moving one of a workpiece to be machined and a tool for performing a machining operation, an amplifier for driving the motor, a servo controller for controlling the motor via the amplifier based on a notification of a predetermined machining operation, and an NC device for notifying the servo controller of the predetermined machining operation. The servo controller obtains servo data representing a load on the amplifier, performs a first processing for compressing the servo data, and transmits the compressed data to the NC device.

Abstract: A controller of a motor that drives a driven body, the controller includes: a command generating unit that generates a movement command for the motor; an inertia estimating unit that acquires feedback information of the motor and estimates an inertia on the basis of a predetermined estimation equation; a difference computing unit that computes a change in the inertia changed with machining based on the movement command of the command generating unit; and a comparing unit that compares a difference between the estimation results before and after the machining of the driven body estimated by the inertia estimating unit and the change in the inertia computed by the difference computing unit. the estimation equation of the inertia estimating unit is corrected on the basis of a comparison result of the comparing unit so that the difference between the estimation results matches a computation result obtained by the difference computing unit.

Abstract: A production management device is communicably connected to a plurality of slave control devices respectively connected to a plurality of machine tools, and also communicably connected to a master control device for preparing an overall operation plan of the plurality of machine tools. The production management device acquires data on a machine type and an operation condition of each of the plurality of machine tools from the slave control device. The production management device selects, on the basis of the data, an alternative machine tool to be substituted for a specific machine tool from among the plurality of machine tools. Furthermore, the production management device substitutes the alternative machine tool for the specific machine tool.

Abstract: To provide an arrangement capable of detecting spindle failure in a machine tool using an existing servo control device, without providing separate external sensors, a failure analysis device or the like. A servo control device (22), which detects failure of a spindle of a machine tool including the spindle, a feed shaft, and a positioning servomotor that is installed to the feed shaft and is for deciding the position of the spindle, includes: a feedback acquisition unit (222) that acquires a feedback signal of the positioning servomotor; and an analysis/detection unit 226 that analyzes the feedback signal acquired to detect failure of the spindle.

Abstract: A management system including a network, plural manufacturing cells connected to the network, and a management device that is connected to the network and manages the plurality of manufacturing cells, in which the manufacturing cell includes: a machine tool; and a control device that controls the machine tool, analyzes a vibration state of a spindle positioning shaft of the machine tool, and sends an analysis result via the network; in which the management device includes: a communication unit that receives the analysis result sent by the control device; and a detection unit that compares the analysis results thus received, and compares vibration states of the machine tool of each of the manufacturing cells, so as to detect spindle failure of any of the machine tools; and in which the communication unit, in a case of the detection unit detecting the spindle failure, sends a failure signal via the network.

Abstract: A controller of a motor that drives a driven body, the controller includes: a command generating unit that generates a movement command for the motor; an inertia estimating unit that acquires feedback information of the motor and estimates an inertia on the basis of a predetermined estimation equation; a difference computing unit that computes a change in the inertia changed with machining based on the movement command of the command generating unit; and a comparing unit that compares a difference between the estimation results before and after the machining of the driven body estimated by the inertia estimating unit and the change in the inertia computed by the difference computing unit. the estimation equation of the inertia estimating unit is corrected on the basis of a comparison result of the comparing unit so that the difference between the estimation results matches a computation result obtained by the difference computing unit.

Abstract: A production management device is communicably connected to a plurality of slave control devices respectively connected to a plurality of machine tools, and also communicably connected to a master control device for preparing an overall operation plan of the plurality of machine tools. The production management device acquires data on a machine type and an operation condition of each of the plurality of machine tools from the slave control device. The production management device selects, on the basis of the data, an alternative machine tool to be substituted for a specific machine tool from among the plurality of machine tools. Furthermore, the production management device substitutes the alternative machine tool for the specific machine tool.

Abstract: To efficiently estimate and detect a tool life of a machine tool while lowering an occupation ratio in a data band of a communication line between a machine tool and an upper-level controller, a management apparatus or the like. A machine tool to be managed by a production management apparatus includes a motor for moving one of a workpiece to be machined and a tool for performing a machining operation, an amplifier for driving the motor, a servo controller for controlling the motor via the amplifier based on a notification of a predetermined machining operation, and an NC device for notifying the servo controller of the predetermined machining operation. The servo controller obtains servo data representing a load on the amplifier, performs a first processing for compressing the servo data, and transmits the compressed data to the NC device.

Abstract: A management system including a network, plural manufacturing cells connected to the network, and a management device that is connected to the network and manages the plurality of manufacturing cells, in which the manufacturing cell includes: a machine tool; and a control device that controls the machine tool, analyzes a vibration state of a spindle positioning shaft of the machine tool, and sends an analysis result via the network; in which the management device includes: a communication unit that receives the analysis result sent by the control device; and a detection unit that compares the analysis results thus received, and compares vibration states of the machine tool of each of the manufacturing cells, so as to detect spindle failure of any of the machine tools; and in which the communication unit, in a case of the detection unit detecting the spindle failure, sends a failure signal via the network.

Abstract: To provide an arrangement capable of detecting spindle failure in a machine tool using an existing servo control device, without providing separate external sensors, a failure analysis device or the like. A servo control device (22), which detects failure of a spindle of a machine tool including the spindle, a feed shaft, and a positioning servomotor that is installed to the feed shaft and is for deciding the position of the spindle, includes: a feedback acquisition unit (222) that acquires a feedback signal of the positioning servomotor; and an analysis/detection unit 226 that analyzes the feedback signal acquired to detect failure of the spindle.