Patents by Inventor Yuuzoh Fukunaga

Yuuzoh Fukunaga has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11541461
    Abstract: A coated cutting tool includes a substrate and a hard film on coated on the substrate. The hard film contains a complex nitride of Al and Cr. The hard film includes aggregates of columnar grains grown on the substrate along the thickness of the film. The nitride has an Al content of 60 atom % or more, a Cr content of 10 atom % or more, and a total content of Al and Cr of 90 atom % or more relative to the total amount of metal and metalloid elements. The complex nitride has the highest peak intensity assigned to crystal plane (311) of an fcc structure in X-ray diffractometry. In the hard film, the ratio of an X-ray diffraction intensity of plane (311) to the intensities of the other planes is 1.30 or more. A method and a system are also provided for manufacturing the coated cutting tool by chemical vapor deposition.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: January 3, 2023
    Assignee: MOLDINO Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Publication number: 20210354204
    Abstract: A coated cutting tool includes a substrate and a hard film on coated on the substrate. The hard film contains a complex nitride of Al and Cr. The hard film includes aggregates of columnar grains grown on the substrate along the thickness of the film. The nitride has an Al content of 60 atom % or more, a Cr content of 10 atom % or more, and a total content of Al and Cr of 90 atom % or more relative to the total amount of metal and metalloid elements. The complex nitride has the highest peak intensity assigned to crystal plane (311) of an fcc structure in X-ray diffractometry. In the hard film, the ratio of an X-ray diffraction intensity of plane (311) to the intensities of the other planes is 1.30 or more. A method and a system are also provided for manufacturing the coated cutting tool by chemical vapor deposition.
    Type: Application
    Filed: November 9, 2018
    Publication date: November 18, 2021
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Patent number: 11015242
    Abstract: A hard coating comprising a lower layer formed by an fcc-based titanium aluminum nitride coating, and an upper layer formed by an aluminum nitride coating having an hcp crystal system, the upper layer having a columnar crystal structure, the columnar crystals having an average transverse cross section diameter of 0.05-0.6 ?m, and a ratio of an X-ray diffraction peak value Ia(002) of (002) planes to an X-ray diffraction peak value Ia(100) of (100) planes in the upper layer meeting the relation of Ia(002)/Ia(100)?6.
    Type: Grant
    Filed: June 30, 2017
    Date of Patent: May 25, 2021
    Assignee: Moldino Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Patent number: 10767258
    Abstract: A titanium aluminum nitride coating having a columnar crystal structure, which is formed on a substrate, comprises high-Al TiAlN having an fcc structure, which has a composition represented by (Tix1, Aly1)N, wherein x1 and y1 are numbers meeting x1=0.005-0.1, and y1=0.995-0.9 by atomic ratio, and network-like, high-Ti TiAlN having an fcc structure, which has a composition represented by (Tix2, Aly2)N, wherein x2 and y2 are numbers meeting x2=0.5-0.9, and y2=0.5-0.1 by atomic ratio; the high-Al TiAlN being surrounded by the network-like, high-Ti TiAlN.
    Type: Grant
    Filed: November 18, 2016
    Date of Patent: September 8, 2020
    Assignee: MITSUBISHI HITACHI TOOL ENGINEERING, LTD.
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Publication number: 20190177839
    Abstract: A hard coating comprising a lower layer formed by an fcc-based titanium aluminum nitride coating, and an upper layer formed by an aluminum nitride coating having an hcp crystal system, the upper layer having a columnar crystal structure, the columnar crystals having an average transverse cross section diameter of 0.05-0.6 ?m, and a ratio of an X-ray diffraction peak value Ia(002) of (002) planes to an X-ray diffraction peak value Ia(100) of (100) planes in the upper layer meeting the relation of Ia(002)/Ia(100)?6.
    Type: Application
    Filed: June 30, 2017
    Publication date: June 13, 2019
    Applicant: Mitsubishi Hitachi Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Patent number: 10287672
    Abstract: An arc-ion-plated hard coating having a composition represented by (AlxTiyWz)aN(1-a-b)Ob, wherein x, y, z, a and b are numbers meeting by atomic ratio 0.6?x?0.8, 0.05?y?0.38, 0.02?z?0.2, x+y+z=1, 0.2?a?0.8, and 0.02?b?0.10), and having W—O bonds with substantially no Al—O bonds when identified by X-ray photoelectron spectroscopy, and having only a NaCl-type structure in an X-ray diffraction pattern.
    Type: Grant
    Filed: March 26, 2015
    Date of Patent: May 14, 2019
    Assignee: Mitsubishi Hitachi Tool Engineering, Ltd.
    Inventors: Ryoutarou Fuwa, Kazuyuki Kubota, Yuuzoh Fukunaga
  • Publication number: 20180355471
    Abstract: A hard coating having a composition represented by (AlxTiyMz)aN(1-a-b)Ob, wherein M is at least one element of Cr and Nb, and x, y, z, a and b are numbers meeting by atomic ratio 0.6?x?0.8, 0.05?y?0.38, 0.02?z?0.2, x+y+z=1, 0.2?a?0.8, and 0.02?b?0.10, respectively, having M-O bonds without Al—O bonds exceeding an inevitable impurity level as a bonding state identified by X-ray photoelectron spectroscopy, and having only an NaCl-type structure in its X-ray diffraction pattern.
    Type: Application
    Filed: November 4, 2016
    Publication date: December 13, 2018
    Inventors: Ryoutarou Fuwa, Kazuyuki Kubota, Yuuzoh Fukunaga
  • Publication number: 20180305811
    Abstract: A titanium aluminum nitride coating having a columnar crystal structure, which is formed on a substrate, comprises high-Al TiAlN having an fcc structure, which has a composition represented by (Tix1, Aly1)N, wherein x1 and y1 are numbers meeting x1=0.005-0.1, and y1=0.995-0.9 by atomic ratio, and network-like, high-Ti TiAlN having an fcc structure, which has a composition represented by (Tix2, Aly2)N, wherein x2 and y2 are numbers meeting x2=0.5-0.9, and y2=0.5-0.1 by atomic ratio; the high-Al TiAlN being surrounded by the network-like, high-Ti TiAlN.
    Type: Application
    Filed: November 18, 2016
    Publication date: October 25, 2018
    Inventors: Yuuzoh Fukunaga, Masayuki Imai
  • Publication number: 20170088937
    Abstract: An arc-ion-plated hard coating having a composition represented by (AlxTiyWz)aN(1-a-b)Ob, wherein x, y, z, a and b are numbers meeting by atomic ratio 0.6?x?0.8, 0.05?y?0.38, 0.02?z?0.2, x+y+z=1, 0.2?a?0.8, and 0.02?b?0.10), and having W—O bonds with substantially no Al—O bonds when identified by X-ray photoelectron spectroscopy, and having only a NaCl-type structure in an X-ray diffraction pattern.
    Type: Application
    Filed: March 26, 2015
    Publication date: March 30, 2017
    Applicant: Mitsubishi Hitachi Tool Engineering, Ltd.
    Inventors: Ryoutarou FUWA, Kazuyuki KUBOTA, Yuuzoh FUKUNAGA
  • Patent number: 9534292
    Abstract: A hard-coated tool comprising a titanium carbonitride layer formed directly on a WC-based cemented carbide substrate by a chemical vapor deposition method; the titanium carbonitride layer having a composition comprising 74-81% by mass of titanium, 13-16% by mass of carbon and 6-10% by mass of nitrogen; the titanium carbonitride layer having a structure comprising columnar crystal grains having an average transverse cross section diameter of 0.01-0.22 ?m; a layer of W diffused from the substrate to the titanium carbonitride layer having an average thickness of 30-200 nm; and the titanium carbonitride layer having an X-ray diffraction peak of a (422) plane in a 2? range of 122.7-123.7°.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: January 3, 2017
    Assignee: Hitachi Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Syuuhou Koseki, Kazuyuki Kubota, Kenichi Inoue
  • Patent number: 9228258
    Abstract: A hard-coated member comprising a substrate made of cemented carbide or high-speed steel and a titanium carbonitride layer formed on the substrate by a chemical vapor deposition method, the titanium carbonitride layer comprising first to third layers each having a columnar crystal structure in this order from the side of the substrate, the second layer being smaller than the first layer in carbon concentration, and the third layer being smaller than the second layer in carbon concentration, and an indexable rotary tool comprising it. The first layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, a C2-C5 hydrocarbon gas and an H2 gas, the second layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, a C2-C5 hydrocarbon gas, and an H2 gas, and the third layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, whose amount is smaller than in the second layer, and an H2 gas.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: January 5, 2016
    Assignee: Hitachi Tool Engineering, Ltd.
    Inventors: Yuuzoh Fukunaga, Kazuyuki Kubota
  • Publication number: 20150240353
    Abstract: A hard-coated tool comprising a titanium carbonitride layer formed directly on a WC-based cemented carbide substrate by a chemical vapor deposition method; the titanium carbonitride layer having a composition comprising 74-81% by mass of titanium, 13-16% by mass of carbon and 6-10% by mass of nitrogen; the titanium carbonitride layer having a structure comprising columnar crystal grains having an average transverse cross section diameter of 0.01-0.22 ?m; a layer of W diffused from the substrate to the titanium carbonitride layer having an average thickness of 30-200 nm; and the titanium carbonitride layer having an X-ray diffraction peak of a (422) plane in a 2? range of 122.7-123.7°.
    Type: Application
    Filed: September 30, 2013
    Publication date: August 27, 2015
    Applicant: HITACHI TOOL ENGINEERING, LTD.
    Inventors: Yuuzoh Fukunaga, Syuuhou Koseki, Kazuyuki Kubota, Kenichi Inoue
  • Publication number: 20140017469
    Abstract: A hard-coated member comprising a substrate made of cemented carbide or high-speed steel and a titanium carbonitride layer formed on the substrate by a chemical vapor deposition method, the titanium carbonitride layer comprising first to third layers each having a columnar crystal structure in this order from the side of the substrate, the second layer being smaller than the first layer in carbon concentration, and the third layer being smaller than the second layer in carbon concentration, and an indexable rotary tool comprising it. The first layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, a C2-C5 hydrocarbon gas and an H2 gas, the second layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, a C2-C5 hydrocarbon gas, and an H2 gas, and the third layer is formed by using a starting material gas comprising a TiCl4 gas, an N2 gas, an organic cyanide gas, whose amount is smaller than in the second layer, and an H2 gas.
    Type: Application
    Filed: March 27, 2012
    Publication date: January 16, 2014
    Applicant: HITACHI TOOL ENGINEERING, LTD.
    Inventors: Yuuzoh Fukunaga, Kazuyuki Kubota