Abstract: Disclosed are an online monitoring system for a crack on a hoist spindle and an operation method thereof. The system comprises: a rope power part, a crack detection part, a wireless transmission part, and a computer. The rope power part comprises two traction ropes, two guide wheels, two stepper motors, and two stepper motor drivers. The crack detection part comprises a spiral tube guide rail, a sliding body, and an ultrasonic generator. The wireless transmission part comprises three zigbee wireless sensing modules. The zigbee wireless sensing modules receive instructions from the computer and transmit the instructions to the stepper motor drivers to control the motors to rotate. The stepper motors drive the guide wheels to rotate to realize the winding of the ropes, so as to pull the sliding body to slide on the spiral tube guide rail. The ultrasonic generator clamped on the sliding body monitors the rotating spindle along the spiral tube guide rail.

Abstract: A large-tonnage coal dropping buffer skip for a mine is disclosed. A loading skip box (14) is installed at the top of a large-tonnage skip (12), a coal dropping buffer device (13) is arranged on the inner sidewall of the large-tonnage skip (12), and the coal dropping buffer device (13) includes: a frame (1) fixedly connected with the inner sidewall of the large-tonnage skip (12); a lining plate guide frame (6) connected with the frame (1) through shock absorbers (2), guide sliding grooves being formed in the lining plate guide frame (6); a lining plate support (4) slidably nested in the guide sliding grooves in the lining plate guide frame (6), hoisting lugs (9) for hoisting being arranged at the top end of the lining plate support (4); and a lining plate (5) detachably connected with the lining plate support (4) through fasteners (7).

Abstract: The present invention discloses a hoisting container pose control method of a double-rope winding type ultra-deep vertical shaft hoisting system. The method comprises the following steps of step 1, building a mathematical model of a double-rope winding type ultra-deep vertical shaft hoisting subsystem; step 2, building a position closed-loop mathematical model of an electrohydraulic servo subsystem; step 3, outputting a flatness characteristics of a nonlinear system; step 4, designing a pose leveling flatness controller of a double-rope winding type ultra-deep vertical shaft hoisting subsystem; and step 5, designing a position closed-loop flatness controller of the electrohydraulic servo subsystem. The present invention has the advantages that a system state variable derivation process is omitted, so that a design process of the controllers is greatly simplified. The response time of the controllers can be shortened, and a hoisting container can fast reach a leveling state.

Abstract: A tension balance system for steel wire ropes on a friction hoisting driving end of an ultra-deep well includes a friction wheel, left and right guiding wheels, left and right steel wire ropes, left and right adjustment wheels, left and right rewinding wheels, left and right adjustment oil cylinders, a hydraulic pipeline, a pump station, a pipeline switch group, left and right hoisting containers, balance ropes, and reels. The friction wheel is disposed in the middle, the left and right adjustment wheels and the left and right rewinding wheels are circularly distributed around the friction wheel, the left and right guiding wheels, the left and right adjustment wheels, and left and right rewinding wheels are all symmetrically disposed on two sides of the friction wheel; both a quantity of left steel wire ropes and a quantity of right steel wire ropes are even numbers more than 2.

Abstract: Disclosed are an online monitoring system for a crack on a hoist spindle and an operation method thereof. The system comprises: a rope power part, a crack detection part, a wireless transmission part, and a computer. The rope power part comprises two traction ropes, two guide wheels, two stepper motors, and two stepper motor drivers. The crack detection part comprises a spiral tube guide rail, a sliding body, and an ultrasonic generator. The wireless transmission part comprises three zigbee wireless sensing modules. The zigbee wireless sensing modules receive instructions from the computer and transmit the instructions to the stepper motor drivers to control the motors to rotate. The stepper motors drive the guide wheels to rotate to realize the winding of the ropes, so as to pull the sliding body to slide on the spiral tube guide rail. The ultrasonic generator clamped on the sliding body monitors the rotating spindle along the spiral tube guide rail.

Abstract: The present invention discloses a device and method for adjusting tension of a steel wire rope of an ultra-deep vertical shaft at a hoisting-container-end. The device includes two stages of steel wire rope tension adjusting devices provided on a hoisting container, where a primary steel wire rope tension adjusting device includes left and right steel wire rope tension adjusting devices that are symmetrically arranged, and a secondary steel wire rope tension adjusting device is provided below the primary steel wire rope tension adjusting device. By use of two stages of steel wire rope tension adjusting devices, tension on four steel wire ropes can be adjusted to equalize the tension, thus meeting the requirement for tension equalization in a hoisting process. The four steel wire ropes are equally divided into two groups.

Abstract: A movable belt breakage prevention and catching system for a belt conveyor includes a detection device, two tracks, a plurality of catching devices, and a control system. The detection device is mounted on the belt conveyor, and is configured to detect whether a belt of the belt conveyor has a crack. The two tracks are symmetrically arranged on both sides of the belt conveyor, and the plurality of catching devices are symmetrically arranged on the two tracks. The control system is configured to control the plurality of catching devices to simultaneously catch the belt firmly when the detection device detects that the belt has a crack; and after firmly catching the belt, each catching device is able to unidirectionally move along with the belt along the track where the catching device is positioned.

Abstract: The present invention discloses a self-detection device for a liner plate of a hoisting container and a detection method. The device mainly includes: a frame, a baffle-type hoist conveyor, a horizontal conveyor, a loading hopper assembly, an unloading hopper assembly, a liner plate assembly, and a hoisting container system. The loading hopper assembly is fixedly mounted to an upper right end of the frame, the unloading hopper assembly is fixedly mounted to a lower left end of the frame, the hoisting container system is arranged on an upper left portion of the frame and above the unloading hopper assembly, and the liner plate assembly is provided inside the hoisting container system.

Abstract: The present invention discloses an embedded scraper rotation angle detection device for a scraper conveyor and a detection method. The detection device includes two extensible detection devices, two signal detection units and a remote processing unit. The two extensible detection devices and the two signal detection units are disposed at two ends of a scraper respectively. The signal detection units detect movement displacements of the extensible detection devices in real time and send out signals through wireless transmission modules, the wireless transmission modules and a wireless receiving module are used for data transmission, and a signal display processing module is used to calculate a rotation angle value of the scraper in real time, output and display the rotation angle value simultaneously, compare the rotation angle value measured in real time with a set safety threshold, and send out an alarm indication when the rotation angle value exceeds the safety threshold.

Abstract: The present invention discloses an embedded scraper rotation angle detection device for a scraper conveyor and a detection method. The detection device includes two extensible detection devices, two signal detection units and a remote processing unit. The two extensible detection devices and the two signal detection units are disposed at two ends of a scraper respectively. The signal detection units detect movement displacements of the extensible detection devices in real time and send out signals through wireless transmission modules, the wireless transmission modules and a wireless receiving module are used for data transmission, and a signal display processing module is used to calculate a rotation angle value of the scraper in real time, output and display the rotation angle value simultaneously, compare the rotation angle value measured in real time with a set safety threshold, and send out an alarm indication when the rotation angle value exceeds the safety threshold.

Abstract: The present invention discloses a self-detection device for a liner plate of a hoisting container and a detection method. The device mainly includes: a frame, a baffle-type hoist conveyor, a horizontal conveyor, a loading hopper assembly, an unloading hopper assembly, a liner plate assembly, and a hoisting container system. The loading hopper assembly is fixedly mounted to an upper right end of the frame, the unloading hopper assembly is fixedly mounted to a lower left end of the frame, the hoisting container system is arranged on an upper left portion of the frame and above the unloading hopper assembly, and the liner plate assembly is provided inside the hoisting container system.

Abstract: A movable belt breakage prevention and catching system for a belt conveyor includes a detection device, two tracks, a plurality of catching devices, and a control system. The detection device is mounted on the belt conveyor, and is configured to detect whether a belt of the belt conveyor has a crack. The two tracks are symmetrically arranged on both sides of the belt conveyor, and the plurality of catching devices are symmetrically arranged on the two tracks. The control system is configured to control the plurality of catching devices to simultaneously catch the belt firmly when the detection device detects that the belt has a crack; and after firmly catching the belt, each catching device is able to unidirectionally move along with the belt along the track where the catching device is positioned.

Abstract: The present invention discloses a device and method for adjusting tension of a steel wire rope of an ultra-deep vertical shaft at a hoisting-container-end. The device includes two stages of steel wire rope tension adjusting devices provided on a hoisting container, where a primary steel wire rope tension adjusting device includes left and right steel wire rope tension adjusting devices that are symmetrically arranged, and a secondary steel wire rope tension adjusting device is provided below the primary steel wire rope tension adjusting device. By use of two stages of steel wire rope tension adjusting devices, tension on four steel wire ropes can be adjusted to equalize the tension, thus meeting the requirement for tension equalization in a hoisting process. The four steel wire ropes are equally divided into two groups.

Abstract: A large-tonnage skip anti-blocking system includes a skip, wherein two parallel rows of guide rails are fixed to upper and lower shaft walls of a shaft on two sides of the skip correspondingly, a plurality of pulleys are mounted on the guide rails in a matched mode, impact plates are mounted between the upper and lower pulleys, front plates of the impact plates are mounted between the upper and lower sets of pulleys in the front row, rear plates of the impact plates are mounted between the upper and lower sets of pulleys in the back row, a length of rib plates of the impact plates is greater than a width of the skip, hydraulic cylinder bases and vibration motors are mounted on outer sides of the rib plates at intervals.

Abstract: A device for cage jamming buffer of large-tonnage hoisting system of ultra-deep shaft is provided. End cage jamming buffer mechanisms are added at both ends of an automatic wire rope tension balancing mechanism, wherein the end cage jamming buffer mechanisms include an end buffer module and an end fixing module, and the end buffer module and the end fixing module are respectively mounted on shafts of the automatic wire rope tension balancing mechanisms at two ends. The end buffer module mainly consists of a buffer bearing pedestal, a limit block, a buffer block, and a stop block sequentially mounted on the shaft of the automatic wire rope tension balancing mechanism at one end. The end fixing module mainly consists of a fixing bearing pedestal and a fixing block mounted on the shaft, wherein the fixing bearing pedestal is connected to a transmission gear by an adjusting bolt, and the fixing block is located between the transmission gear and the fixing bolt.

Abstract: A reliability robust design method for multiple failure modes of an ultra-deep well hoisting container, including: defining randomness of a structural parameter, a material property, and a dynamic load of a hoisting container, and solving a random response of a structural failure for a random parameter using a design of experiment method; establishing reliability performance functions of each failure modes in accordance with failure criterion of the hoisting container; establishing a joint probability model of correlated failures using a copula theory in consideration of probability correlation between the failure modes; establishing, a system reliability model with failure correlation of the hoister container; establishing a sensitivity model concerning each random parameter for system reliability of the hoisting container; and establishing, in conjunction with an optimization design model, a reliability robust optimization design model for the hoisting container using a joint failure probability and paramet

Abstract: A large-tonnage coal dropping buffer skip for a mine is disclosed. A loading skip box (14) is installed at the top of a large-tonnage skip (12), a coal dropping buffer device (13) is arranged on the inner sidewall of the large-tonnage skip (12), and the coal dropping buffer device (13) includes: a frame (1) fixedly connected with the inner sidewall of the large-tonnage skip (12); a lining plate guide frame (6) connected with the frame (1) through shock absorbers (2), guide sliding grooves being formed in the lining plate guide frame (6); a lining plate support (4) slidably nested in the guide sliding grooves in the lining plate guide frame (6), hoisting lugs (9) for hoisting being arranged at the top end of the lining plate support (4); and a lining plate (5) detachably connected with the lining plate support (4) through fasteners (7).

Abstract: A device for enabling autonomous powering of a monitoring node of a scraper conveyor chain includes a bottom baffle, a friction wheel drive device, a limiting device, a generator, an energy storage battery, a cable entry device, and dampers. The bottom baffle is connected to a bottom portion of a scraper of a scraper conveyor. The friction wheel drive device comprises a ball, a friction wheel, a drive shaft connected to the generator, and a shaft coupler. The friction wheel is disposed on the drive shaft, and an outer edge of the friction wheel is in contact with a surface of the ball. The limiting device is a ball housing that is connected to the bottom baffle, and is used for limiting the ball within the ball housing. The energy storage battery is connected to the generator, and is used to store electrical energy generated from the generator. The dampers are disposed on the drive shaft.

Abstract: A multiple-state health monitoring apparatus for critical components in a hoisting system includes a frame. The frame is a square structure formed by welding a plurality of rectangular steels. A steel wire rope is arranged around a periphery of the square structure. A power system, a friction-and-wear apparatus, a brake-and-wear apparatus, and a tensioning apparatus are sequentially mounted from left to right on a bottom layer of the square structure. A bearing signal collection system, a tension sensor, an excitation apparatus, and a steel-wire-rope image collection system are sequentially mounted from left to right on a top layer of the square structure. The steel wire rope sequentially passes through all the apparatuses or systems and is driven by the power system to perform circling. All the apparatuses or systems are used to monitor an operation status of the steel wire rope.

Abstract: A device for enabling autonomous powering of a monitoring node of a scraper conveyor chain includes a bottom baffle, a friction wheel drive device, a limiting device, a generator, an energy storage battery, a cable entry device, and dampers. The bottom baffle is connected to a bottom portion of a scraper of a scraper conveyor. The friction wheel drive device comprises a ball, a friction wheel, a drive shaft connected to the generator, and a shaft coupler. The friction wheel is disposed on the drive shaft, and an outer edge of the friction wheel is in contact with a surface of the ball. The limiting device is a ball housing that is connected to the bottom baffle, and is used for limiting the ball within the ball housing. The energy storage battery is connected to the generator, and is used to store electrical energy generated from the generator. The dampers are disposed on the drive shaft.