Patents by Inventor Yves Deyrail

Yves Deyrail has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11890800
    Abstract: A method of manufacturing a semi-crystalline article from at least one pseudo-amorphous polymer including a poly aryl ether ketone, such as PEKK, including a softening step, wherein the at least one pseudo-amorphous polymer is heated to a temperature above its glass transition temperature to soften the polymer, and a crystallization step, wherein the at least one pseudo-amorphous polymer is heated to a temperature between its glass transition temperature and melting temperature, the pseudo-amorphous polymer being placed on a mold during either the softening step or the crystallization step before at least some crystallization takes place. The method results in articles demonstrating increased opacity, increased crystallinity, increased thermal resistance, improved chemical resistance, and improved mechanical properties over articles formed by traditional thermoforming processes.
    Type: Grant
    Filed: June 8, 2022
    Date of Patent: February 6, 2024
    Assignee: Arkema Inc.
    Inventors: Bruce Clay, Timothy A. Spahr, Philippe Bussi, Richard Audry, Jason M. Lyons, Yves Deyrail
  • Publication number: 20240018322
    Abstract: The present invention relates to a non-crosslinked block copolymer foam composition, characterised in that it is in the form of a polymer matrix comprising closed cells containing gas, said matrix comprising: from 90 to 99.9% by weight of said block copolymer; and from 0.01 to 10% by weight of metal carbonate, for the total weight of the foam composition. The present invention also relates to a foamable composition and a method for manufacturing said foam, as well as the use of the foam in sports shoe soles, balloons or balls, gloves, personal protection equipment, rail soles, automobile parts, construction parts, electrical and electronic equipment parts, audio equipment, sound- and/or heat-proofing, and parts used to damp vibrations.
    Type: Application
    Filed: July 21, 2023
    Publication date: January 18, 2024
    Applicant: Arkema France
    Inventors: Clio COCQUET, Helena CHEMINET, François FERNAGUT, Yves DEYRAIL, Quentin PINEAU
  • Patent number: 11760856
    Abstract: The present invention relates to a non-crosslinked block copolymer foam composition, characterised in that it is in the form of a polymer matrix comprising closed cells containing gas, said matrix comprising: from 90 to 99.9% by weight of said block copolymer; and from 0.01 to 10% by weight of metal carbonate, for the total weight of the foam composition. The present invention also relates to a foamable composition and a method for manufacturing said foam, as well as the use of the foam in sports shoe soles, balloons or balls, gloves, personal protection equipment, rail soles, automobile parts, construction parts, electrical and electronic equipment parts, audio equipment, sound- and/or heat-proofing, and parts used to damp vibrations.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: September 19, 2023
    Assignee: ARKEMA FRANCE
    Inventors: Clio Cocquet, Helena Cheminet, François Fernagut, Yves Deyrail, Quentin Pineau
  • Publication number: 20230089774
    Abstract: A process including: the provision of a semicrystalline or crystallizable composition, having a glass transition temperature Tg, including at least one polyaryletherketone; the provision of a compression forming means including: a mold, the mold having at least one cavity; the preparation of the composition in the molten state in said at least one cavity, the mold having a temperature T0 at the end of the preparation stage; the compression and the cooling of the composition in the molten state, the mold being cooled from the temperature T0 down to a final temperature Tfof less than or equal to (Tg+30)° C., to form a compression-formed article; and the removal of the compression-formed article from the mold; in which the composition has a melting point strictly of less than 340° C.
    Type: Application
    Filed: December 18, 2020
    Publication date: March 23, 2023
    Applicant: ARKEMA FRANCE
    Inventors: Jérôme PASCAL, Yves DEYRAIL, Philippe BUSSI, Clément PAUL
  • Publication number: 20220372185
    Abstract: An injection molding process to mold a fluorinated thermoplastic elastomeric polymer composition is disclosed. An article made using the process has little shrinkage.
    Type: Application
    Filed: October 2, 2020
    Publication date: November 24, 2022
    Inventors: Adam W. Hauser, Azaz A. Vahora, Mathieu Y. Capelot, Yves Deyrail, Francois Bargain
  • Publication number: 20220297370
    Abstract: A method of manufacturing a semi-crystalline article from at least one pseudo-amorphous polymer including a poly aryl ether ketone, such as PEKK, including a softening step, wherein the at least one pseudo-amorphous polymer is heated to a temperature above its glass transition temperature to soften the polymer, and a crystallization step, wherein the at least one pseudo-amorphous polymer is heated to a temperature between its glass transition temperature and melting temperature, the pseudo-amorphous polymer being placed on a mold during either the softening step or the crystallization step before at least some crystallization takes place. The method results in articles demonstrating increased opacity, increased crystallinity, increased thermal resistance, improved chemical resistance, and improved mechanical properties over articles formed by traditional thermoforming processes.
    Type: Application
    Filed: June 8, 2022
    Publication date: September 22, 2022
    Inventors: Bruce Clay, Timothy A. Spahr, Philippe Bussi, Richard Audry, Jason M. Lyons, Yves Deyrail
  • Publication number: 20220275157
    Abstract: A method for manufacturing at least one impregnated fibrous material including a fibrous material made of continuous fibers and at least one thermoplastic polymer, the method including a step of impregnating the at least one fibrous material in a pultrusion head by injecting a reactive composition in the melt state including at least one precursor of the thermoplastic polymer in the presence of the fibrous material, the at least one fibrous material on entry into the pultrusion head being divided in its thickness into layers, with each layer circulating in its own channel within the pultrusion head, the reactive composition being injected into each channel and/or between the layers when they are recombined at the exit from each channel, the channel being heated, in which the precursors of the thermoplastic polymer are at least partly polymerized.
    Type: Application
    Filed: July 7, 2020
    Publication date: September 1, 2022
    Applicant: Arkema France
    Inventors: Yves DEYRAIL, Gilles HOCHSTETTER, Thomas BOUCHERES, Adrian CAUSIER
  • Patent number: 11390008
    Abstract: A method of manufacturing a semi-crystalline article from at least one pseudo-amorphous polymer including a poly aryl ether ketone, such as PEKK, including a softening step, wherein the at least one pseudo-amorphous polymer is heated to a temperature above its glass transition temperature to soften the polymer, and a crystallization step, wherein the at least one pseudo-amorphous polymer is heated to a temperature between its glass transition temperature and melting temperature, the pseudo-amorphous polymer being placed on a mold during either the softening step or the crystallization step before at least some crystallization takes place. The method results in articles demonstrating increased opacity, increased crystallinity, increased thermal resistance, improved chemical resistance, and improved mechanical properties over articles formed by traditional thermoforming processes.
    Type: Grant
    Filed: December 11, 2019
    Date of Patent: July 19, 2022
    Assignee: Arkema Inc.
    Inventors: Bruce Clay, Timothy A. Spahr, Philippe Bussi, Richard Audry, Jason M. Lyons, Yves Deyrail
  • Patent number: 11299626
    Abstract: The invention relates to the use of at least one prepolymer in a composition which includes: a matrix of at least one transparent semi-crystalline polyamide, and optionally at least one additive, for improving the crystallisation kinetics and reducing the warping of the composition while preserving or improving the transparency properties thereof as well as the mechanical properties thereof, in comparison with the same composition without a prepolymer, wherein the composition does not contain a nucleating agent.
    Type: Grant
    Filed: September 20, 2016
    Date of Patent: April 12, 2022
    Assignee: ARKEMA FRANCE
    Inventors: Yves Deyrail, Mathieu Sabard, Philippe Blondel, René-Paul Eustache
  • Publication number: 20220081520
    Abstract: The present invention concerns an impregnated fibrous material comprising at least one continuous-fiber fibrous material in the form of a roving or a plurality of parallel rovings and at least one thermoplastic polymer matrix, characterized in that said at least one thermoplastic polymer is an amorphous or semi-crystalline polymer having a glass transition temperature such that Tg?40° C., especially Tg?100° C., in particular ?120° C., the fiber content of said impregnated fibrous material being from 45 to 65% by volume, preferably from 50 to 60% by volume, especially from 54 to 60% by volume, the number-average molecular mass Mn of said thermoplastic polymer being from 11,000 to 25,000 g/mol, the melt viscosity of said thermoplastic polymer being from 80 to 1500 Pa·s, as measured by plane-plane rheology at 1 Hz and 2% deformation, at a temperature of Tg+220° C.
    Type: Application
    Filed: December 17, 2019
    Publication date: March 17, 2022
    Applicant: Arkema France
    Inventors: Gilles HOCHSTETTER, Lise DEVES, Mathieu CAPELOT, Thierry BRIFFAUD, Yves DEYRAIL
  • Patent number: 11242455
    Abstract: A tube connector made from a polyamide composition, the polyamide composition including at least one first polyamide A having an average number of carbon atoms per nitrogen atom CA and at least one second polyamide B having an average number of carbon atoms per nitrogen atom CB, wherein CA?8.5 and CB?7.5, and wherein CA<CB. The composition may include a third polyamide C having an average number of carbon atoms per nitrogen atom CC, wherein CB?CC.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: February 8, 2022
    Assignee: ARKEMA FRANCE
    Inventors: Yves Deyrail, Thibaut Montanari, Zhenzhong Li, Sylvain Benet
  • Patent number: 11142641
    Abstract: The invention relates to a composition comprising: (A) an amorphous or quasi-amorphous copolymer containing polyamide blocks and containing polyether blocks, the polyamide blocks comprising cycloaliphatic units; (B) a semicrystalline polymer or copolymer comprising amide units; (C) another polymer or copolymer comprising amide units; and (D) a multilayer polymer comprising at least a layer (D1) and a layer (D2). This composition has advantageous properties of transparency and impact strength, especially for the manufacture of sports articles.
    Type: Grant
    Filed: May 17, 2017
    Date of Patent: October 12, 2021
    Assignee: ARKEMA FRANCE
    Inventors: Frédéric Malet, Mathieu Sabard, Philippe Blondel, Yves Deyrail
  • Publication number: 20210261745
    Abstract: The invention relates to a process for manufacturing a copolymer foam containing polyamide blocks and polyether blocks, comprising the following steps: mixing the copolymer melt with a blowing agent, said copolymer having a coefficient of thermal diffusivity a and a crystallization temperature Tc; providing a mold of thickness h at a temperature Tm; injecting the mixture of the copolymer and of the blowing agent at a temperature Tp, into the closed mold; foaming the mixture by opening the mold; in which the maintenance time between the injection of the mixture of the copolymer and of the blowing agent into the closed mold and the opening of the mold is within the range extending from (topt?25%) to (topt+25%), topt being expressed in seconds and obtained by equation (I): t opt = - 1 ? 2 ? h 2 a ? ln ? ( ? 4 ? T m - T c T m - T p ) , ( I ) in which a is expressed in m2/s, h is expressed in m and Tm, Tc and Tp are expressed in ° C.
    Type: Application
    Filed: July 2, 2019
    Publication date: August 26, 2021
    Inventors: Clio COCQUET, Helena CHEMINET, Yves DEYRAIL, Audrey DURIN, Marc MIRALLES
  • Publication number: 20200147852
    Abstract: A method of manufacturing a semi-crystalline article from at least one pseudo-amorphous polymer including a poly aryl ether ketone, such as PEKK, including a softening step, wherein the at least one pseudo-amorphous polymer is heated to a temperature above its glass transition temperature to soften the polymer, and a crystallization step, wherein the at least one pseudo-amorphous polymer is heated to a temperature between its glass transition temperature and melting temperature, the pseudo-amorphous polymer being placed on a mold during either the softening step or the crystallization step before at least some crystallization takes place. The method results in articles demonstrating increased opacity, increased crystallinity, increased thermal resistance, improved chemical resistance, and improved mechanical properties over articles formed by traditional thermoforming processes.
    Type: Application
    Filed: December 11, 2019
    Publication date: May 14, 2020
    Inventors: Bruce Clay, Timothy A. Spahr, Philippe Bussi, Richard Audry, Jason M. Lyons, Yves Deyrail
  • Publication number: 20190382546
    Abstract: The present invention relates to a non-crosslinked block copolymer foam composition, characterised in that it is in the form of a polymer matrix comprising closed cells containing gas, said matrix comprising: from 90 to 99.9% by weight of said block copolymer; and from 0.01 to 10% by weight of metal carbonate, for the total weight of the foam composition. The present invention also relates to a foamable composition and a method for manufacturing said foam, as well as the use of the foam in sports shoe soles, balloons or balls, gloves, personal protection equipment, rail soles, automobile parts, construction parts, electrical and electronic equipment parts, audio equipment, sound- and/or heat-proofing, and parts used to damp vibrations.
    Type: Application
    Filed: February 8, 2018
    Publication date: December 19, 2019
    Applicant: Arkema France
    Inventors: Clio COCQUET, Helena CHEMINET, François FERNAGUT, Yves DEYRAIL, Quentin PINEAU
  • Publication number: 20190300707
    Abstract: The invention relates to a composition comprising: (A) an amorphous or quasi-amorphous copolymer containing polyamide blocks and containing polyether blocks, the polyamide blocks comprising cycloaliphatic units; (B) a semicrystalline polymer or copolymer comprising amide units; (C) another polymer or copolymer comprising amide units; and (D) a multilayer polymer comprising at least a layer (D1) and a layer (D2). This composition has advantageous properties of transparency and impact strength, especially for the manufacture of sports articles.
    Type: Application
    Filed: May 17, 2017
    Publication date: October 3, 2019
    Applicant: Arkema France
    Inventors: Frédéric Malet, Mathieu Sabard, Philippe Blondel, Yves Deyrail
  • Patent number: 10358555
    Abstract: Composition including: (A) 50% to 95% of at least one semicrystalline polyamide of formula A/Z in which: A is an aliphatic repeating unit chosen from a unit obtained from the polycondensation of at least one amino acid and a unit obtained from the polycondensation of at least one lactam or a unit X.Y obtained from the polycondensation of at least one diamine, and of at least one dicarboxylic acid, and Z represents another polyamide and is included from 0 to 20%; (B) 5% to 50% of at least one semicrystalline copolyamide comprising amide units (Ba1) and including polyether units (Ba2), having a glass transition temperature (Tg) below 75° C.; (C) 0% to 20% by weight of fibres and/or fillers, (D) 0% to 20% of at least one impact modifier, (E) 0% to 5% of at least one additive, for the manufacture of a sports article.
    Type: Grant
    Filed: March 23, 2015
    Date of Patent: July 23, 2019
    Assignee: ARKEMA FRANCE
    Inventors: François Fernagut, René-Paul Eustache, Mathieu Sabard, Yves Deyrail
  • Publication number: 20190153277
    Abstract: The invention relates to a copolymer having polyamide PA blocks and polyether PE blocks, in which PA is of diamine.diacid X.Y type; X, the number of carbons of the diamine, is within the range from 6 to 14, and Y, the number of carbons of the diacid, is within the range from 6 to 18. The invention also relates to the use of the said copolymer in a process of direct adhesion between two TPE materials for increasing the peel strength between these materials.
    Type: Application
    Filed: January 29, 2019
    Publication date: May 23, 2019
    Inventors: Rene-Paul Eustache, Mathieu Sabard, Yves Deyrail, Quentin Pineau, Inci Turan-Altuntas, Martin POUZET, Atsushi YOSHITAKE
  • Patent number: 10246618
    Abstract: The invention relates to a copolymer having polyamide PA blocks and polyether PE blocks, in which PA is of diamine.diacid X.Y type; X, the number of carbons of the diamine, is within the range from 6 to 14, and Y, the number of carbons of the diacid, is within the range from 6 to 18. The invention also relates to the use of the said copolymer in a process of direct adhesion between two TPE materials for increasing the peel strength between these materials.
    Type: Grant
    Filed: June 24, 2016
    Date of Patent: April 2, 2019
    Assignee: Arkema France
    Inventors: René-Paul Eustache, Mathieu Sabard, Yves Deyrail, Quentin Pineau, Inci Turan-Altuntas, Martin Pouzet, Atsushi Yoshitake
  • Publication number: 20190077956
    Abstract: A tube connector made from a polyamide composition, the polyamide composition including at least one first polyamide A having an average number of carbon atoms per nitrogen atom CA and at least one second polyamide B having an average number of carbon atoms per nitrogen atom CB, wherein CA?8.5 and CB?7.5, and wherein CA<CB. The composition may include a third polyamide C having an average number of carbon atoms per nitrogen atom CC, wherein CB?CC.
    Type: Application
    Filed: July 10, 2018
    Publication date: March 14, 2019
    Applicant: Arkema France
    Inventors: Yves Deyrail, Thibaut Montanari, Zhenzhong Li, Sylvain Benet