Abstract: Functional spunlaid fabrics incorporating fibers made from non-meltable polymers containing permanently one or more functional additives are provided. The fibers are entangled and interlocked to form a firm nonwoven composite, have different lengths, and aspect ratios above 1,000. The fibers have a mean diameter of 0.1 to 500 micrometres and diameter variations within a single fiber and among each other of at least 30%. The fibers contain more than 40 wt % of finely distributed functional additives in solid and/or liquid form. The spunlaid fabric is produced from a spinning solution containing the non-meltable polymer dissolved in a direct solvent and at least one functional additive. The spinning solution is extruded out of a spinneret, and the resulting strands are drawn in the longitudinal direction to form fibers, stabilized and laid down to form a nonwoven fabric with permanent functional properties. Exemplary spunlaid fabrics include clothing, technical textiles and filters.

Abstract: Melamine-formaldehyde-based nonwovens or nonwoven materials and methods for the production thereof are provided. Melamine formaldehyde resin with a low formaldehyde fraction, preferably with virtually complete etherification of the methylol groups with methanol, is used. The resin is spun via a melt-blow process, with a mass flow melt per nozzle of 0.3 to 3.0 g/min. A gas stream at a temperature of 130 to 330° C. flows at the mass flow melt. The formed fibers and/or flakes are laid to form a nonwoven material and treated with gaseous HCl, followed by thermal treatment in which air flows at or through the nonwoven material to increase heat transfer. The temperature is raised in stages to 260 to 340° C. The material is then kept at temperature for 5 to 90 minutes, followed by rapid cooling. The nonwovens or nonwoven materials are suitable as thermal insulators or sound insulation material.

Abstract: Functional spunlaid fabrics incorporating fibers made from non-meltable polymers containing permanently one or more functional additives are provided. The fibers are entangled and interlocked to form a firm nonwoven composite, have different lengths, and aspect ratios above 1,000. The fibers have a mean diameter of 0.1 to 500 micrometres and diameter variations within a single fiber and among each other of at least 30%. The fibers contain more than 40 wt % of finely distributed functional additives in solid and/or liquid form. The spunlaid fabric is produced from a spinning solution containing the non-meltable polymer dissolved in a direct solvent and at least one functional additive. The spinning solution is extruded out of a spinneret, and the resulting strands are drawn in the longitudinal direction to form fibers, stabilized and laid down to form a nonwoven fabric with permanent functional properties. Exemplary spunlaid fabrics include clothing, technical textiles and filters.

Abstract: The invention relates to functional spunbonded fabrics incorporating fibers made from non-fusible polymers containing one or more functional additives. The fibers are interwoven and interlocked to form a firm fleece composite, have different lengths, and have aspect ratios above 1,000. The fibers have a mean diameter of 0.1 to 500 micrometres and diameter variations within a fiber and/or among each other of at least 30%. The fibers contain more than 40 wt % of finely distributed functional additives in solid and/or liquid form. The spunbonded fabric is produced from a spinning solution containing the non-fusible polymer dissolved in a direct solvent and at least one functional additive. The spinning solution is extruded out of a spinneret, and the resulting strands are drawn in the longitudinal direction to form filaments or fibers, stabilized and laid down to form a fleece fabric. Exemplary spunbonded fabrics include clothing, technical textiles and filters.