Patents by Inventor Zachary B Spencer

Zachary B Spencer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11685126
    Abstract: A method for molding a composite pressure vessel liner to secure a boss to the liner is described. The method comprises providing a moldable liner having an end section with a neck and a port. A boss is positioned around the neck of the liner and the liner is heated and pressure is applied to mold the liner to form to the shape of the boss. The angle of the molded liner secures the boss in place around the liner and it is able to withstand high pressures. A tool for molding the liner and a method for using the tool is also described. The tool comprises a tool body and a pipe having external threads. The tool body abuts the liner and the boss. Winding the pipe exerts pressure on the liner, which when heated, forces the liner to mold to the shape of the boss.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: June 27, 2023
    Assignee: Spencer Composites Corporation
    Inventors: Brian E. Spencer, Zachary B. Spencer
  • Patent number: 11578780
    Abstract: The invention herein relates to a flywheel capable of high speed rotational operation in excess of 15,000 rpm, the flywheel comprising a composite rotor having a polymeric matrix in which are embedded fibers helically wound at an initial angle with respect to the axis of rotation of the rotor of from about 50° to about 80° and increasing in a stepwise or continuous manner to about 90°.
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: February 14, 2023
    Assignee: SPENCER COMPOSITES CORPORATION
    Inventors: Zachary B. Spencer, Brian E. Spencer
  • Publication number: 20220034632
    Abstract: A reinforced armor (200) and a process for reinforcing an armor by composite layering are provided. The reinforced armor (200) includes a core structure having a strike face and a back face, a first composite fiber laminate (220) having a plurality of composite fiber plies, bonded to the strike face of the core structure, and a second composite fiber laminate (225) having a plurality of composite fiber plies, bonded to the back face of the core structure. The process for reinforcing the armor includes creating the first and second composite fiber laminates from a plurality of plies of fibrous material impregnated with a resin matrix, and bonding the first and second composite fiber laminate to both the strike face and the back face. Advantageously, the reinforced armor (200) is capable of providing protection against hazards while having a light weight compared with a rigid armor such as steel or ceramic.
    Type: Application
    Filed: December 3, 2019
    Publication date: February 3, 2022
    Applicant: Global Metallix Canada Inc.
    Inventors: Jack J. MASSARELLO, Robert A. SOTELO, Zachary B. SPENCER, Brian E. SPENCER, Andrew H. WEISBERG
  • Publication number: 20220018622
    Abstract: Tensioned gun barrel liners, and methods and apparatus for tensioning gun barrel liners are disclosed. Tensioned gun barrels have been shown to have superior performance. The apparatus allows for axial strain to be imparted into the gun barrel using mechanical means while other embodiments utilize thermal expansion of the material such as metal that is used for the gun barrel liner to introduce the strain and maintain it using other mechanical means or applied material such as composites.
    Type: Application
    Filed: June 2, 2021
    Publication date: January 20, 2022
    Applicant: Global Metallix Canada Inc.
    Inventors: Jack J. MASSARELLO, Robert A. SOTELO, Zachary B. SPENCER, Brian E. SPENCER
  • Publication number: 20220016852
    Abstract: A method for molding a composite pressure vessel liner to secure a boss to the liner is described. The method comprises providing a moldable liner having an end section with a neck and a port. A boss is positioned around the neck of the liner and the liner is heated and pressure is applied to mold the liner to form to the shape of the boss. The angle of the molded liner secures the boss in place around the liner and it is able to withstand high pressures. A tool for molding the liner and a method for using the tool is also described. The tool comprises a tool body and a pipe having external threads. The tool body abuts the liner and the boss. Winding the pipe exerts pressure on the liner, which when heated, forces the liner to mold to the shape of the boss.
    Type: Application
    Filed: September 15, 2021
    Publication date: January 20, 2022
    Inventors: Brian E. SPENCER, Zachary B. SPENCER
  • Patent number: 11141930
    Abstract: A method for molding a composite pressure vessel liner to secure a boss to the liner is described. The method comprises providing a moldable liner having an end section with a neck and a port. A boss is positioned around the neck of the liner and the liner is heated and pressure is applied to mold the liner to form to the shape of the boss. The angle of the molded liner secures the boss in place around the liner and it is able to withstand high pressures. A tool for molding the liner and a method for using the tool is also described. The tool comprises a tool body and a pipe having external threads. The tool body abuts the liner and the boss. Winding the pipe exerts pressure on the liner, which when heated, forces the liner to mold to the shape of the boss.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: October 12, 2021
    Assignee: Spencer Composites Corporation
    Inventors: Brian E. Spencer, Zachary B. Spencer
  • Publication number: 20210054903
    Abstract: This invention relates to a flywheel and method of manufacture thereof wherein the flywheel is capable of operation at very high rotational speed without precise balancing.
    Type: Application
    Filed: June 22, 2020
    Publication date: February 25, 2021
    Inventors: Zachary B. SPENCER, Brian E. SPENCER
  • Patent number: 10518312
    Abstract: A method of incremental autofrettage is taught herein, whereby the cycle life of a metal liner in a pressure vessel is increased. This method serves to increase the yield strength of the metal liner through sequential work hardening due to repeated autofrettage at increasing pressures. By incrementally increasing the internal pressure used in the autofrettage process, the compressive stresses at an inner surface of the metal liner may be controlled so that post-pressurization buckling does not occur, yet the yield strength of the metal liner is substantially increased. The higher compressive stresses in the metal liner mean that higher Maximum Expected Operating Pressures (MEOPs) may be used without detracting from the cycle life of the metal liner, or alternatively, for lower pressures, a longer metal liner cycle life may be obtained. Either internal or external pressures may be used, generated by a pressure source, or a suitable die.
    Type: Grant
    Filed: May 24, 2017
    Date of Patent: December 31, 2019
    Assignee: SPENCER COMPOSITES CORPORATION
    Inventors: Brian E. Spencer, Richard L. Grover, Zachary B. Spencer
  • Patent number: 10263494
    Abstract: The invention disclosed herein is directed to a device for converting kinetic energy generated by a living organism in motion to electrical energy.
    Type: Grant
    Filed: February 10, 2016
    Date of Patent: April 16, 2019
    Assignee: Spencer Composites Corporation
    Inventors: Brian E. Spencer, Zachary B. Spencer, Andrew Harlan Weisberg, Gary W. Raff
  • Patent number: 9687902
    Abstract: A method of incremental autofrettage is taught herein, whereby the cycle life of a metal liner in a pressure vessel is increased. This method serves to increase the yield strength of the metal liner through sequential work hardening due to repeated autofrettage at increasing pressures. By incrementally increasing the internal pressure used in the autofrettage process, the compressive stresses at an inner surface of the metal liner may be controlled so that post-pressurization buckling does not occur, yet the yield strength of the metal liner is substantially increased. The higher compressive stresses in the metal liner mean that higher Maximum Expected Operating Pressures (MEOPs) may be used without detracting from the cycle life of the metal liner, or alternatively, for lower pressures, a longer metal liner cycle life may be obtained. Either internal or external pressures may be used, generated by a pressure source, or a suitable die.
    Type: Grant
    Filed: September 20, 2012
    Date of Patent: June 27, 2017
    Assignee: SPENCER COMPOSITES CORPORATION
    Inventors: Brian E. Spencer, Richard L. Grover, Zachary B. Spencer
  • Publication number: 20170063198
    Abstract: The invention disclosed herein is directed to a device for converting kinetic energy generated by a living organism in motion to electrical energy.
    Type: Application
    Filed: February 10, 2016
    Publication date: March 2, 2017
    Inventors: Brian E. Spencer, Zachary B. Spencer, Andrew Harlan Weisberg, Gary W. Raff
  • Patent number: 9555960
    Abstract: A transport tank for mounting to a truck has a composite tank body, an outer boss mounted to an outer side of the tank body, an inner boss mounted to an inner side f the tank body, and a flange disposed such that at least a portion of the inner boss is disposed between and abuts the inner side of the tank body and the flange. The tank body, the inner boss, the outer boss and the flange each have an aperture defined therein. The flange is fastened such that the outer boss, the tank body, and the inner boss are compressed by the flange.
    Type: Grant
    Filed: January 7, 2015
    Date of Patent: January 31, 2017
    Assignee: FERUS INC.
    Inventors: Brian E. Spencer, Zachary B. Spencer, Travis Balaski
  • Publication number: 20160265724
    Abstract: This invention is directed to composite pressure vessels for the storage and transport of natural gas at low pressure using absorbent technology. The pressure vessel comprises a polymeric liner that defines an interior vessel volume, a polymeric composite outer shell that substantially completely encloses the polymeric liner; an absorbent that substantially fills the interior vessel volume; and a port that connects the interior vessel volume with the external environment.
    Type: Application
    Filed: October 16, 2014
    Publication date: September 15, 2016
    Inventors: Brian E. Spencer, Darrell Hawkins, Zachary B. Spencer, Brendan Harvey
  • Publication number: 20150114971
    Abstract: A transport tank for mounting to a truck has a composite tank body, an outer boss mounted to an outer side of the tank body, an inner boss mounted to an inner side f the tank body, and a flange disposed such that at least a portion of the inner boss is disposed between and abuts the inner side of the tank body and the flange. The tank body, the inner boss, the outer boss and the flange each have an aperture defined therein. The flange is fastened such that the outer boss, the tank body, and the inner boss are compressed by the flange.
    Type: Application
    Filed: January 7, 2015
    Publication date: April 30, 2015
    Inventors: BRIAN E. SPENCER, ZACHARY B. SPENCER, TRAVIS BALASKI
  • Publication number: 20150108145
    Abstract: This invention is directed to pressure vessels in which the strength necessary to withstand the pressure exerted by a contained fluid under intended operating pressures is provided by a dry filamentous over-wrap.
    Type: Application
    Filed: December 5, 2011
    Publication date: April 23, 2015
    Inventors: Francesco Nettis, Brian E. Spencer, Zachary B. Spencer
  • Publication number: 20150108144
    Abstract: This invention relates to dicyclopentadiene polymer liners for systems used for the transport of fluids, in particular corrosive fluids and pressurized fluids such as compressed raw natural gas.
    Type: Application
    Filed: December 5, 2011
    Publication date: April 23, 2015
    Inventors: Francesco Nettis, Brian E. Spencer, Zachary B. Spencer
  • Patent number: 9004308
    Abstract: A lined transport tank for mounting to a truck is provided. The tank has a lined tank body. The tank body has an inner surface. A baffle is removably connected to the inner surface of the tank body. A retaining system is removably connecting the baffle to the inner surface of the tank body. The retaining system has a pair of elongated members fixedly connected to the inner surface of the tank body. The pair of elongated members is restraining movement of the baffle in a first direction. A retainer is connected to the pair of elongated members. The retainer is restraining movement of the baffle in a second direction. The second direction is different from the first direction. A retaining system for removably connecting an element to a surface is also provided.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: April 14, 2015
    Assignee: Ferus Inc.
    Inventors: Brian Eugene Spencer, Zachary B. Spencer, Travis Balaski
  • Patent number: 8960484
    Abstract: A transport tank for mounting to a truck has a composite tank body, an outer boss mounted to an outer side of the tank body, an inner boss mounted to an inner side f the tank body, and a flange disposed such that at least a portion of the inner boss is disposed between and abuts the inner side of the tank body and the flange. The tank body, the inner boss, the outer boss and the flange each have an aperture defined therein. The flange is fastened such that the outer boss, the tank body, and the inner boss are compressed by the flange.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: February 24, 2015
    Assignee: Ferus Inc.
    Inventors: Brian E. Spencer, Zachary B. Spencer, Travis Balaski
  • Patent number: 8859666
    Abstract: This invention relates to a prepolymer formulation comprising dicyclopentadiene that is at least 92% pure wherein the prepolymer formulation is flowable at ambient temperatures by virtue of the addition of a reactive ethylene monomer to the formulation.
    Type: Grant
    Filed: December 5, 2011
    Date of Patent: October 14, 2014
    Assignee: Spencer Composites Corporation
    Inventors: Brian E. Spencer, Zachary B. Spencer
  • Patent number: 8807892
    Abstract: A transport tank assembly for mounting to a truck has a composite tank body having an inner side and an outer side, and at least one cradle assembly connected to the outer side of the tank body. Each cradle assembly has a cradle having an inner side and an outer side, and at least one band of composite material disposed over the outer side of the cradle and at least a portion of the outer side of the tank. A length of the band of composite material is greater than a length of the cradle. The band of composite material connects the cradle to the tank body. The cradle and the at least one band in a generally lateral direction of the tank body.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: August 19, 2014
    Assignee: Ferus Inc.
    Inventors: Brian E. Spencer, Zachary B. Spencer, Travis Balaski