Patents by Inventor Zachary Favors

Zachary Favors has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240076189
    Abstract: A composition comprising an active material and method for forming the same. The method for manufacturing an active material can include preparing one or more polychalcogen containing liquids, preparing a graphene nanoplatelet containing liquid, preparing an organic acid liquid, and mixing the various liquids, which can be in the form of liquids, suspensions or emulsions, to form a mixture. Additionally, the method can include filtering the mixture to produce a filtrate, and drying the filtrate to produce the active material.
    Type: Application
    Filed: January 18, 2022
    Publication date: March 7, 2024
    Inventors: Zachary FAVORS, Dustin PATTERSON, Fabio ALBANO, Bill BURGER
  • Publication number: 20230395841
    Abstract: A solid-state battery comprising at least one electrode stack that includes a solid-state electrolyte, cathode, and optionally an anode. The electrolyte can be an oxygen-free and carbon-free solid-state and alkali-conducting electrolyte that is processable in oxygen-containing atmospheres with room temperature ionic conductivity greater than 1 mS/cm and room temperature shear modulus greater between 1 GPa and 20 GPa. The cathode can be composed of an electrochemically-active material from Group 16 of the periodic table having a high surface area greater than 10 m2/g and contact with a conductive carbon material. The anode can be comprised of any material that can reversibly accommodate group 1 or group 2 elements or the base group 1 or group 2 element. The solid-state battery can utilize a solid-state electrolyte having a lithium-conducting sulfide electrolyte, of the formula U6PS5X (X=Cl, Br, I) with argyrodite structure and exhibiting ionic conductivity over 1 mS cm-1 at room temperature.
    Type: Application
    Filed: October 4, 2021
    Publication date: December 7, 2023
    Applicant: NEXTECH BATTERIES, INC.
    Inventors: JOHN CHMIOLA, Zachary Favors, Fabio Albano, Bill Burger
  • Publication number: 20230170462
    Abstract: A method for coupling an electroconductive tab portion to an electrode. A foam component can first be coupled to a foil tab using any suitable method, such as ultrasonic vibration welding. The electrode material can then be mechanically pressed into the foam to couple the tab portion to the electrode. The tab portion and foam can be composed of the same material, including but not limited to a metal, such as nickel. The electrode material can be any suitable material such as lithium. The electrode material can be mechanically coupled to the foam portion by mechanically pressing the electrode material onto the foam, wherein the electrode material flows into one or more voids of the foam component.
    Type: Application
    Filed: April 29, 2021
    Publication date: June 1, 2023
    Inventor: Zachary FAVORS
  • Publication number: 20220328839
    Abstract: Carbon based electrodes for use in battery cells. The carbon-based electrodes can be a pure binderless carbon electrode. The electrode may further include a carbon nanotube-based interlayer comprising about 1-30% oxidized carbon nanotubes, wherein the interlayer can be configured to act as a secondary pathway to a current collector of a battery cell. Some of the formed cathodes can be used in battery cells including a lithium based anode and a separator formed between the cathode and anode. An electrolyte solution can be utilized to expose the cathode to an activated sulfur material.
    Type: Application
    Filed: September 14, 2020
    Publication date: October 13, 2022
    Inventors: Zachary Favors, Fabio Albano, Bill Burger
  • Patent number: 11362335
    Abstract: A coated sulfur particle and methods are shown. In one example, the coated sulfur particles are used as an electrode in a battery, such as a lithium ion battery.
    Type: Grant
    Filed: February 12, 2016
    Date of Patent: June 14, 2022
    Assignee: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Brennan Campbell, Jeffrey Bell, Hamed Hosseini Bay, Zachary Favors, Cengiz S Ozkan, Mihrimah Ozkan
  • Patent number: 11228053
    Abstract: A battery comprising a cathode and the anode compartments can be completely isolated from each other and thus preventing migration of soluble polysulfide anions from cathode to anode compartment by a novel cell design that involves enclosing either or both the cathode or the anode in sealed cation exchange polymer pouch prior to stacking and assembling the pouch cell.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: January 18, 2022
    Assignee: Nextech Batteries, Inc.
    Inventors: Shoibal Banerjee, Zachary Favors, Bhargav Bhamwala
  • Publication number: 20200365934
    Abstract: A battery comprising a cathode and the anode compartments can be completely isolated from each other and thus preventing migration of soluble polysulfide anions from cathode to anode compartment by a novel cell design that involves enclosing either or both the cathode or the anode in sealed cation exchange polymer pouch prior to stacking and assembling the pouch cell.
    Type: Application
    Filed: May 17, 2019
    Publication date: November 19, 2020
    Inventors: Shoibal Banerjee, Zachary Favors, Bhargav Bhamwala
  • Patent number: 10211449
    Abstract: A silicon based micro-structured material and methods are shown. In one example, the silicon based micro-structured material is used as an electrode in a battery, such as a lithium ion battery, we have successfully demonstrated the first synthesis of a scalable carbon-coated silicon nanofiber paper for next generation binderless free-standing electrodes for Li-ion batteries that will significantly increase total capacity at the cell level. The excellent electrochemical performance coupled with the high degree of scalability rriake this material an idea candidate for next-generation anodes for electric vehicle applications. C-coated SiNF paper electrodes offer a highly feasible alternative to the traditional slurry-based approach to Li-ion battery electrodes through the elimination of carbon black, polymer binders, and metallic current collectors.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: February 19, 2019
    Assignee: The Regents of the University of California
    Inventors: Cengiz S. Ozkan, Mihrimah Ozkan, Zachary Favors
  • Publication number: 20180159178
    Abstract: An anode of a battery includes active material particles each coated with a metal oxide to form a nanoscale conformal shell there around. The shells are configured to, during charge, confine reduction of the active material particles to within the shells and to prevent dendritic growth and shape change.
    Type: Application
    Filed: December 6, 2017
    Publication date: June 7, 2018
    Inventors: Adam Weisenstein, Zachary Favors, Fabio Albano, Melissa D. McIntyre, Cody Ryan Carter, Howard F. Wilkins
  • Publication number: 20180034059
    Abstract: A coated sulfur particle and methods are shown. In one example, the coated sulfur particles are used as an electrode in a battery, such as a lithium ion battery.
    Type: Application
    Filed: February 12, 2016
    Publication date: February 1, 2018
    Inventors: Brennan Campbell, Jeffrey Bell, Hamed Hosseini Bay, Zachary Favors, Cengiz S Ozkan, Mihrimah Ozkan
  • Publication number: 20170194630
    Abstract: A silicon based micro-structured material and methods are shown. In one example, the silicon based micro-structured material is used as an electrode in a battery, such as a lithium ion battery, we have successfully demonstrated the first synthesis of a scalable carbon-coated silicon nanofiber paper for next generation binderless free-standing electrodes for Li-ion batteries that will significantly increase total capacity at the cell level. The excellent electrochemical performance coupled with the high degree of scalability rriake this material an idea candidate for next-generation anodes for electric vehicle applications. C-coated SiNF paper electrodes offer a highly feasible alternative to the traditional slurry-based approach to Li-ion battery electrodes through the elimination of carbon black, polymer binders, and metallic current collectors.
    Type: Application
    Filed: May 20, 2015
    Publication date: July 6, 2017
    Applicant: The Regents of the University of California
    Inventors: Cengiz S. Ozkan, Mihrimah Ozkan, Zachary Favors
  • Publication number: 20170194631
    Abstract: A silicon based micro-structured material and methods are shown. In one example, the silicon based micro-structured material is used as an electrode in a battery, such as a lithium ion battery.
    Type: Application
    Filed: June 19, 2015
    Publication date: July 6, 2017
    Inventors: Zachary Favors, Cengiz S. Ozkan, Mihrimah Ozkan
  • Publication number: 20160285090
    Abstract: A silicon oxide nanotube electrode and methods are shown, that are fabricated via single step hard-template growth method and evaluated as an anode for Li-ion batteries. SiOx nanotubes exhibit a highly stable reversible capacity with no capacity fading. Devices such as lithium ion batteries are shown incorporating silicon oxide nanotube electrodes.
    Type: Application
    Filed: November 14, 2014
    Publication date: September 29, 2016
    Inventors: Cengiz S Ozkan, Mihrimah Ozkan, Zachary Favors, Wei Wang