Patents by Inventor Zachary Ryan Gibbons

Zachary Ryan Gibbons has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11802714
    Abstract: An exhaust manifold for an additive manufacturing system includes a manifold housing, at least one baffle movable relative to the manifold housing configured to modify an exhaust flow area defined in part by the at least one baffle, and an actuator operatively connected to the at least one baffle configured to move the at least one baffle. The manifold housing defines a housing channel. The at least one baffle can be one or more moveable baffles at least partially disposed within the housing channel and configured to move relative to the housing to modify a respective exhaust flow area of a respective baffle of the one or more moveable baffles. The actuator is operatively connected to each of the one or more movable baffles and configured to move the one or more movable baffles relative to the housing.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: October 31, 2023
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Lawrence Binek, Zachary Ryan Gibbons
  • Patent number: 11420263
    Abstract: A gas shield for an additive manufacturing system includes a bracket and a flexible curtain mounted to the bracket. A method of additively manufacturing includes removably mounting a gas shield to at least partially segregate a powder dispenser and a chamber.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: August 23, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Lawrence Binek, Zachary Ryan Gibbons, Jesse R. Boyer
  • Publication number: 20200376595
    Abstract: An exhaust manifold for an additive manufacturing system can include a manifold housing, at least one baffle movable relative to the manifold housing configured to modify an exhaust flow area defined in part by the at least one baffle, and an actuator operatively connected to the at least one baffle configured to move the at least one baffle. The manifold housing can define a housing channel. The at least one baffle can be one or more moveable baffles at least partially disposed within the housing channel and configured to move relative to the housing to modify a respective exhaust flow area of a respective baffle of the one or more moveable baffles. The actuator can be operatively connected to each of the one or more movable baffles and configured to move the one or more movable baffles relative to the housing.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Applicant: Hamilton Sundstrand Corporation
    Inventors: Lawrence Binek, Zachary Ryan Gibbons
  • Publication number: 20200376757
    Abstract: A powder recoater for an additive manufacturing machine can include a body, a recoater blade extending downwardly from the body, and at least two distance probes attached to the body and configured to determine a distance to a build plate to determine if a recoater blade is parallel to the build plate and/or if a build plate is level. The at least two distance probes can be touch probes configured to determine if a build plate is contacting one or more of the probes. Any other suitable probe type is contemplated herein.
    Type: Application
    Filed: May 31, 2019
    Publication date: December 3, 2020
    Inventors: Lawrence Binek, Zachary Ryan Gibbons
  • Publication number: 20200246871
    Abstract: A gas shield for an additive manufacturing system includes a bracket and a flexible curtain mounted to the bracket. A method of additively manufacturing includes removably mounting a gas shield to at least partially segregate a powder dispenser and a chamber.
    Type: Application
    Filed: February 5, 2019
    Publication date: August 6, 2020
    Applicant: United Technologies Corporation
    Inventors: Lawrence Binek, Zachary Ryan Gibbons, Jesse R. Boyer