Patents by Inventor Zachary S. Heiliger

Zachary S. Heiliger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240342916
    Abstract: An articulation assembly for a robotic surgical instrument includes a plurality of rotatable but longitudinally fixed lead screws extending between first and second base plates, a collar threaded about each lead screws and configured to translate therealong in response to rotation of the corresponding lead screw, an articulation cable coupled to each collar and defining or having a threaded shaft, and a threaded nipple threaded about each of the threaded shafts. Each threaded nipple is engaged with one of the collars to thereby engage each of the articulation cables with a corresponding one of the collars such that longitudinal translation of the corresponding collar pushes or pulls the corresponding articulation cable. Each threaded nipple is configured for further threading or unthreading about the corresponding threaded shaft to vary a pre-tension on the corresponding articulation cable.
    Type: Application
    Filed: June 24, 2024
    Publication date: October 17, 2024
    Inventors: Zachary S. Heiliger, Kurt J. Anglese, Ian M. Anderson, Crystal A. Adams, Jeremy P. Green, Russell W. Holbrook
  • Publication number: 20240315789
    Abstract: An articulation assembly for a surgical instrument includes a proximal housing including a central cylindrical body four internal cavities arranged about the central cylindrical body. First and second coupling gears are coaxially disposed about the central cylindrical body and positions distally and proximally, respectively. First and second input shafts are disposed at least partially within the first and second cavities, are configured to receive first and second rotational inputs, and include respective first and second gears disposed in meshed engagement with the first and second coupling gears, respectively. Four output gears are disposed within the four cavities; two are disposed in meshed engagement with the first coupling gear and two are disposed in meshed engagement with the second coupling gear.
    Type: Application
    Filed: August 25, 2022
    Publication date: September 26, 2024
    Inventor: Zachary S. Heiliger
  • Patent number: 12064131
    Abstract: A gearbox assembly for a surgical instrument includes an articulation sub-assembly and a jaw drive sub-assembly. The articulation sub-assembly is configured to articulate an end effector of the surgical instrument and the jaw drive sub-assembly is configured to move jaw members of the end effector between an open and closed position. The articulation sub-assembly includes two input shafts, a proximal plate, a middle plate, two center gears, and four lead screws with four nuts. The jaw drive sub-assembly includes a drive rod coupled to at least one of the jaws and a spring force assembly to maintain a force between the jaws.
    Type: Grant
    Filed: May 3, 2022
    Date of Patent: August 20, 2024
    Assignee: Covidien LP
    Inventor: Zachary S. Heiliger
  • Patent number: 12059195
    Abstract: A robotic surgical instrument includes a housing and a shaft extending distally from the housing and including proximal and distal segments and an articulating portion interconnecting the segments. An end effector assembly is coupled to the distal segment and a plurality of actuation components extends through at least a portion of the shaft to enable selective actuation of the end effector assembly. A seal configuration is operably associated with a proximal body portion of a proximal link of the articulating portion of the shaft to establish seals against an interior annular surface of the shaft, about each actuation component of the plurality of actuation components, and within a distal end portion of the proximal segment of the shaft to inhibit fluid communication proximally into the proximal segment of the shaft.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: August 13, 2024
    Assignee: Covidien LP
    Inventors: Haralambos P. Apostolopoulos, Russell W. Holbrook, Jason G. Weihe, Zachary S. Heiliger, Dylan R. Kingsley
  • Publication number: 20240225759
    Abstract: An actuation assembly of a surgical instrument includes an actuation mechanism and an output mechanism. The actuation mechanism includes a piston assembly configured for positive and negative actuation. The output mechanism includes a fluid vessel in fluid communication with a fluid line connected to the piston assembly, a piston sealingly and slidably disposed within the fluid vessel, and a driver coupled to the piston. In response to positive actuation of the piston assembly, the pressurized fluid flows into the fluid vessel to move the piston to translate the driver in one direction. In response to negative actuation, the pressurized fluid exits the fluid vessel into the fluid line to allow the piston to translate the driver in an opposite direction.
    Type: Application
    Filed: May 9, 2022
    Publication date: July 11, 2024
    Inventor: Zachary S. Heiliger
  • Patent number: 12030195
    Abstract: An articulation assembly for a robotic surgical instrument includes a plurality of rotatable but longitudinally fixed lead screws extending between first and second base plates, a collar threaded about each lead screws and configured to translate therealong in response to rotation of the corresponding lead screw, an articulation cable coupled to each collar and defining or having a threaded shaft, and a threaded nipple threaded about each of the threaded shafts. Each threaded nipple is engaged with one of the collars to thereby engage each of the articulation cables with a corresponding one of the collars such that longitudinal translation of the corresponding collar pushes or pulls the corresponding articulation cable. Each threaded nipple is configured for further threading or unthreading about the corresponding threaded shaft to vary a pre-tension on the corresponding articulation cable.
    Type: Grant
    Filed: May 27, 2020
    Date of Patent: July 9, 2024
    Assignee: Covidien LP
    Inventors: Zachary S. Heiliger, Kurt J. Anglese, Ian M. Anderson, Crystal A. Adams, Jeremy P. Green, Russell W. Holbrook
  • Publication number: 20240180657
    Abstract: A robotic surgical instrument includes a housing having a shaft extending therefrom. A spring compression assembly is supported within the housing and includes: a proximal hub configured to secure a drive rod disposed therethrough, the proximal hub including teeth; a distal hub spaced from the proximal hub and including teeth; and a compression spring mounted between the proximal and distal hubs. A drive gear includes a proximal portion extending therefrom having threads disposed thereabout configured to engage the teeth of the proximal and distal hubs such that rotation thereof translates the hubs relative to one another and actuates the end effector assembly. A thumb wheel is included that has a portion exposed outside the housing for external manipulation thereof. The thumb wheel is selectively positionable between a disengaged position spaced relative to the drive gear and an engaged position to matingly engage the drive gear.
    Type: Application
    Filed: February 14, 2024
    Publication date: June 6, 2024
    Inventors: Crystal A. Adams, Zachary S. Heiliger
  • Patent number: 11969203
    Abstract: A colpotomy system includes a surgical instrument and a uterine manipulator. The surgical instrument has a shaft assembly. The shaft assembly includes an end effector supported on a distal end portion of the shaft assembly. The end effector includes a first jaw member and a second jaw member. The uterine manipulator extends distally to a head supporting a knife that is positioned to cooperate with the first and second jaw members of the end effector.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: April 30, 2024
    Assignee: Covidien LP
    Inventor: Zachary S. Heiliger
  • Publication number: 20240130814
    Abstract: A robotic surgical instrument includes a housing, a shaft assembly extending distally from the housing, and an end effector assembly. The shaft assembly has a proximal segment coupled to the housing, a clevis supporting the end effector assembly, and at least one articulating link pivotably coupled to and interconnecting the proximal segment and the clevis such that the end effector assembly is configured to articulate relative to the proximal segment via the at least one articulating link in at least two directions.
    Type: Application
    Filed: January 4, 2024
    Publication date: April 25, 2024
    Inventors: Dylan R. Kingsley, Jason G. Weihe, William R. Whitney, Russell W. Holbrook, Zachary S. Heiliger, Curtis M. Siebenaller, Crystal A. Adams, Kurt J. Anglese
  • Patent number: 11925428
    Abstract: A robotic surgical instrument includes a housing having a shaft extending therefrom. A spring compression assembly is supported within the housing and includes: a proximal hub configured to secure a drive rod disposed therethrough, the proximal hub including teeth; a distal hub spaced from the proximal hub and including teeth; and a compression spring mounted between the proximal and distal hubs. A drive gear includes a proximal portion extending therefrom having threads disposed thereabout configured to engage the teeth of the proximal and distal hubs such that rotation thereof translates the hubs relative to one another and actuates the end effector assembly. A thumb wheel is included that has a portion exposed outside the housing for external manipulation thereof. The thumb wheel is selectively positionable between a disengaged position spaced relative to the drive gear and an engaged position to matingly engage the drive gear.
    Type: Grant
    Filed: August 7, 2020
    Date of Patent: March 12, 2024
    Assignee: Covidien LP
    Inventors: Crystal A. Adams, Zachary S. Heiliger
  • Patent number: 11925406
    Abstract: A surgical end effector assembly includes first and second jaw members configured to grasp tissue. Each of the first and second jaw members includes a proximal flange portion and a distal body portion. The proximal flange portions are pivotably coupled to one another to move the distal body portions between a spaced-apart position and an approximated position.
    Type: Grant
    Filed: September 14, 2020
    Date of Patent: March 12, 2024
    Assignee: COVIDIEN LP
    Inventors: Dylan R. Kingsley, Crystal A. Adams, Jason G. Weihe, William Whitney, Russell W. Holbrook, Zachary S. Heiliger, Curtis M. Siebenaller
  • Publication number: 20240058077
    Abstract: Disclosed is a system to engage one or more tools. In the system a drive shaft and collet may be assembled to engage and disengage, selectively, a plurality of tools. Further, a tracking device may be used to track a location of at least a portion of the tool.
    Type: Application
    Filed: November 3, 2023
    Publication date: February 22, 2024
    Inventors: Milton F. Barnes, Thomas M. Meese, Michael Vu, Vikram A. Garadi, Zachary S. Heiliger, Aayush Malla
  • Patent number: 11896291
    Abstract: An electrically-insulative shaft for an energy-based surgical instrument includes an outer tube formed from an electrically-insulative material, an inner tube formed from an electrically-insulative material, and an intermediate tube disposed between the outer and inner tubes. The intermediate tube is formed from an electrically-conductive material. Distal ends of the outer and inner tubes extend beyond a distal end of the intermediate tube and are joined to one another to enclose the distal end of the intermediate tube therebetween.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: February 13, 2024
    Assignee: Covidien LP
    Inventor: Zachary S. Heiliger
  • Patent number: 11896333
    Abstract: A robotic surgical instrument includes a housing, a shaft assembly extending distally from the housing, and an end effector assembly. The shaft assembly has a proximal segment coupled to the housing, a clevis supporting the end effector assembly, and an articulating link pivotably coupled to and interconnecting the proximal segment and the clevis such that the end effector assembly is configured to articulate relative to the proximal segment via the articulating link in at least two directions.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: February 13, 2024
    Assignee: Covidien LP
    Inventors: Dylan R. Kingsley, Jason G. Weihe, William R. Whitney, Russell W. Holbrook, Zachary S. Heiliger, Curtis M. Siebenaller, Crystal A. Adams, Kurt J. Anglese
  • Publication number: 20230405804
    Abstract: A surgical instrument for use in a robotic surgical system includes an end effector, a housing configured to be operably coupled to an instrument drive unit, a shaft extending distally from the housing, a tensegrity wrist assembly movably coupling the end effector to a distal end portion of the shaft, and articulation cables that adjust the pitch and yaw of the end effector relative to the shaft.
    Type: Application
    Filed: June 6, 2023
    Publication date: December 21, 2023
    Inventor: Zachary S. Heiliger
  • Patent number: 11819289
    Abstract: Disclosed is a system to engage one or more tools. In the system a drive shaft and collet may be assembled to engage and disengage, selectively, a plurality of tools. Further, a tracking device may be used to track a location of at least a portion of the tool.
    Type: Grant
    Filed: July 13, 2020
    Date of Patent: November 21, 2023
    Assignee: Medtronic PS Medical, Inc.
    Inventors: Milton F. Barnes, Thomas M. Meese, Michael Vu, Vikram A. Garadi, Zachary S. Heiliger, Aayush Malla
  • Publication number: 20230277206
    Abstract: A surgical instrument for use with a robotic surgical system includes a knife blade configured to cut tissue and a knife tube coupled to the knife blade and configured to translate to move the knife blade for cutting tissue. The surgical instrument also includes a gearbox assembly coupleable to a robotic surgical system and configured to translate the knife tube to move the knife blade for cutting tissue and a knife blade lock operably coupled to the gearbox assembly. The knife blade lock is movable from a locked position wherein the knife blade lock prevents translation of the knife tube to an unlocked position in response to coupling of the gearbox assembly to the robotic surgical system wherein the knife tube is permitted to translate to move the knife blade for cutting tissue.
    Type: Application
    Filed: May 12, 2023
    Publication date: September 7, 2023
    Inventor: Zachary S. Heiliger
  • Publication number: 20230270512
    Abstract: An articulating electrosurgical instrument includes a housing having an elongated shaft extending therefrom and a wrist assembly operably supported to a distal end of the elongated shaft and configured to support an end effector assembly at distal end thereof. The wrist assembly includes a proximal link operably coupled to the distal end of the elongated shaft, a distal link operably coupled to the end effector assembly, and a central link operably coupled between the proximal link and the distal link. A transition lumen is configured to be received within the distal link, central link and proximal link. The transition lumen includes a helical passageway defined therein configured to guide a blade rod therethrough for operable engagement with a blade disposed within the end effector assembly.
    Type: Application
    Filed: January 25, 2023
    Publication date: August 31, 2023
    Inventors: Dylan R. Kingsley, Christopher T. Tschudy, Jason G. Weihe, Zachary S. Heiliger, William R. Whitney, Curtis M. Siebenaller, Haralambos P. Apostolopoulos, Russell W. Holbrook
  • Patent number: 11737844
    Abstract: An end effector assembly of a robotic surgical instrument includes a clevis, first and second jaw members supported by the clevis, and a cam bar configured to move the first and second jaw members between an open state and a closed state.
    Type: Grant
    Filed: August 19, 2020
    Date of Patent: August 29, 2023
    Assignee: Covidien LP
    Inventors: Dylan R. Kingsley, Crystal A. Adams, Jason G. Weihe, William R. Whitney, Russell W. Holbrook, Zachary S. Heiliger, Curtis M. Siebenaller
  • Patent number: 11717355
    Abstract: A gearbox assembly and surgical instrument including the same. The gearbox assembly includes a drive gear including a round gear and a lead screw such that a rotational input to the round gear rotates the lead screw. A first hub is threadingly engaged about the lead screw such that rotation of the lead screw translates the first hub. A second hub is spaced-apart from the first hub and engaged with a drive rod. A compression spring is disposed between the hubs. When a force acting against the drive rod is below a threshold, the rotational input translates the first hub, compression spring, second hub, and drive rod. When the force is equal to or above the threshold, the rotational input translates the first hub and compresses the compression spring against the second hub to maintain the second hub and drive rod in position.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: August 8, 2023
    Assignee: Covidien LP
    Inventors: Kurt J. Anglese, Zachary S. Heiliger