Patents by Inventor Zachary S. Silva

Zachary S. Silva has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10683729
    Abstract: A multi-function tool is connected to an inner string to selectively align a port or ports in the inner string with ports in the outer string at various locations. The tool is locked from functioning at some locations where a locating collet will not selectively engage with an unlocking profile. In this more the tool will pass through the location unhindered. If an unlock profile is engaged the tool is enabled to be unlocked so that manipulation allows a support mandrel to align with collets that have an external V-shaped profile. Setting down weight allows the supported V-shaped profile on the collets engage a similar profile on the outer tubular to rotate, if needed, and to find support on a V-shaped profile on the surrounding tubular for performance of the borehole operation. Thereafter the locating collet engages a locking profile to disable the tool again.
    Type: Grant
    Filed: August 17, 2017
    Date of Patent: June 16, 2020
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventor: Zachary S. Silva
  • Patent number: 10450827
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. Packers or plugs are captured above, below or at a wellhead in a receptacle. Production ensues without milling with the captured plugs or packers in place or removed.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: October 22, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Tristan R. Wise, Zachary S Silva, Elias Pena, Hector O. Gonzalez
  • Patent number: 10400539
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. At least one apparatus is used to bridge transitions in wellbore dimension on the way to the surface and close the gaps to allow produced formation fluid to continue taking a packer or plug past the well diameter transition.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: September 3, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Hector O. Gonzalez
  • Patent number: 10392897
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: August 27, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Gabriel F. Casanova, Hector O. Gonzalez, William B. Handy
  • Patent number: 10352121
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. Sensors to obtain and store data can be incorporated into the plugs or into objects landed on the plugs so that when brought to the surface the data can be processed and used in aid of production.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: July 16, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Tristan R. Wise, Zachary S Silva, Elias Pena, Hector O. Gonzalez
  • Patent number: 10214993
    Abstract: A fracturing tool features spaced releasable packers with an outlet in between. The housing has relatively moving components for opening the frac port between the packers with weight set on the lower packer. Once the frac port is opened the upper packer is set and the pumping begins. The upper packer can be released so that tension can be pulled on the lower packer to close the frac port and open a through passage in the housing. In one embodiment the through passage can be located above the lower packer to a sand jet perforator to clean debris away from the lower packer if it is difficult to release the lower packer or to abrasively perforate through a tubular. The housing outlet can be below bottom packer to perform a treatment further downhole or to operate another tool. The straddle tool can be run in on coiled tubing.
    Type: Grant
    Filed: February 9, 2016
    Date of Patent: February 26, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Zachary S. Silva, Christopher K. Elliott, James A. Smith, Adam M. McGuire, Robert S. O'Brien
  • Patent number: 10202822
    Abstract: An apparatus for use in a wellbore is disclosed that in one non-limiting embodiment includes a mandrel having a recess on a lower section thereof, a packing element around the mandrel, wherein the packing element provides a seal between the apparatus and the wellbore when the packing element is expanded radially outward from the mandrel; and a threaded member having a threaded outer surface placed around the lower section of the mandrel, and wherein strength of the threaded member is greater than the strength of the lower section of the mandrel. The apparatus may further include a guide member threaded on the threaded member to provide support to the mandrel. The apparatus may be utilized as a frac plug and a bridge plug.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: February 12, 2019
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventor: Zachary S. Silva
  • Patent number: 10184317
    Abstract: A check valve has a valve member flexibly attached to a seat with resilient members that fold in response to flow above a predetermined value to shut the valve. The flexibly extending members store potential energy that is released to separate the valve member from the seat when the pressure applied against the seated valve member declines to the point that the potential energy stored in the flexible members is able to move the valve member off the seat. The valve assembly including the valve member, the seat and the flexible members can be a common material, or can be all one or more nonmetallic materials or involve composites or other easily drilled materials that are compatible with the operating conditions of pressure differential, temperature and composition of the well fluid. The check valve assembly can be pushed with pressure when closed to operate a subterranean tool.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: January 22, 2019
    Inventors: Zachary S. Silva, Andreā€² J. Porter
  • Publication number: 20180340395
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment.
    Type: Application
    Filed: May 25, 2017
    Publication date: November 29, 2018
    Applicant: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Gabriel F. Casanova, Hector O. Gonzalez, William B. Handy
  • Patent number: 10066453
    Abstract: A seat assembly includes a hollow frustocone; a slip subassembly interactive with the frustocone to anchor the frustocone in place during use. A seal disposed at the frustocone to receive a plug and upon receipt of the plug seal the plug to the frustocone and to a tubular structure in which the frustocone is anchored during use. A method for treating a borehole.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: September 4, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventor: Zachary S. Silva
  • Patent number: 10066478
    Abstract: An indicating tool includes a mandrel including a support, an indicator housing surrounding the mandrel, and a member movable radially with respect to the housing. The mandrel is movable longitudinally with respect to the indicator housing, and the indicator housing is at least substantially rotationally locked with respect to the mandrel. The member is engageable with an inner profile of an outer tubular in which the indicating tool is employed, and the member has a substantially helical side. The member is movable radially inward towards the mandrel when the support is longitudinally displaced from the member, and the member is blocked from movement radially inwards when the support is longitudinally aligned with the member.
    Type: Grant
    Filed: January 7, 2016
    Date of Patent: September 4, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Zachary S. Silva, James Smith, Robert O'Brien
  • Patent number: 9938789
    Abstract: A ball is retained behind a circular array of collet fingers to be pushed out through the collets with a spring biased piston that is initially locked when run in the hole. The lock mechanism is a link that holds a potential force in the main spring. One end of the link is held by an acceleration or deceleration responsive retainer. The retainer has a conforming stop surface to a stop surface on the link. Sudden relative movement caused by acceleration of the housing allows the retainer that is flanked by opposed springs to move away from the stop surface or surfaces on the link. The link is an array of spaced fingers that can radially flex. The radial flexing combines with the power of the main spring to propel the piston against the ball for a release of the ball. A fracturing operation then ensues.
    Type: Grant
    Filed: April 23, 2015
    Date of Patent: April 10, 2018
    Assignee: Baker Hughes, a GE company, LLC
    Inventors: Zachary S. Silva, William B. Handy
  • Patent number: 9932823
    Abstract: A selective locking apparatus for an indicating tool, the selective locking apparatus includes a mandrel having a rotational collet finger receiving area including a plurality of unlocked-position tracks alternatingly arranged with a plurality of locked-position detents. A rotational collet rotatably supported on the mandrel, the rotational collet including a j-track on an outer periphery of the rotational collet, the rotational collet further including a plurality of rotational collet fingers having heads engageable within the rotational collet finger receiving area of the mandrel.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: April 3, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventors: Zachary S. Silva, James A. Smith
  • Publication number: 20180023363
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. At least one apparatus is used to bridge transitions in wellbore dimension on the way to the surface and close the gaps to allow produced formation fluid to continue taking a packer or plug past the well diameter transition.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 25, 2018
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Hector O. Gonzalez
  • Publication number: 20180023364
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. Packers or plugs are captured above, below or at a wellhead in a receptacle. Production ensues without milling with the captured plugs or packers in place or removed.
    Type: Application
    Filed: June 28, 2017
    Publication date: January 25, 2018
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Hector O. Gonzalez
  • Publication number: 20180023370
    Abstract: A multi-function tool is connected to an inner string to selectively align a port or ports in the inner string with ports in the outer string at various locations. The tool is locked from functioning at some locations where a locating collet will not selectively engage with an unlocking profile. In this more the tool will pass through the location unhindered. If an unlock profile is engaged the tool is enabled to be unlocked so that manipulation allows a support mandrel to align with collets that have an external V-shaped profile. Setting down weight allows the supported V-shaped profile on the collets engage a similar profile on the outer tubular to rotate, if needed , and to find support on a V-shaped profile on the surrounding tubular for performance of the borehole operation. Thereafter the locating collet engages a locking profile to disable the tool again.
    Type: Application
    Filed: August 17, 2017
    Publication date: January 25, 2018
    Applicant: Baker Hughes, a GE Company, LLC
    Inventor: ZACHARY S. SILVA
  • Patent number: 9868258
    Abstract: A ported mandrel additively manufactured with at least two different materials. A unitary ported mandrel includes a mandrel body of a base material; one or more ports including an erosion resistant material; and one or more return pathways. A method for making a unitary ported mandrel for a downhole fracturing operation.
    Type: Grant
    Filed: September 16, 2014
    Date of Patent: January 16, 2018
    Assignee: BAKER HUGHES, A GE COMPANY, LLC
    Inventor: Zachary S. Silva
  • Publication number: 20170362914
    Abstract: A borehole plug or packer for treating is designed to be flowed back to a surface location after use. When the treatment is concluded pressure from above is relieved or lowered, and well fluid is flowed back, so that the plug or plugs disengages at slips designed to resist differential pressure from above. The application of differential pressure from below causes the lower slips to release one or more of such plugs in the hole into specialized sub surface or surface capture equipment so that well pressure is relieved before removal of the plugs from specialized subsurface or surface capture equipment. Sensors to obtain and store data can be incorporated into the plugs or into objects landed on the plugs so that when brought to the surface the data can be processed and used in aid of production.
    Type: Application
    Filed: June 28, 2017
    Publication date: December 21, 2017
    Applicant: Baker Hughes Incorporated
    Inventors: Tristan R. Wise, Zachary S. Silva, Elias Pena, Hector O. Gonzalez
  • Publication number: 20170342794
    Abstract: A borehole plug or packer for treating is designed to be milled out after use. The plug handles differential pressure from above using a lower slip assembly under a sealing element. A setting tool creates relative axial movement of a setting sleeve and a plug mandrel to compress the seal against the surrounding tubular and set the slips moving up a cone against the surrounding tubular to define the set position for the plug. The set position is held by a split lock ring having a wedge or triangular sectional shape and a surface treatment facing the mandrel that slides along the mandrel during setting movement but resists opposed reaction force from the compressed sealing element. The surface treatment can be a series of downhole oriented ridges such as a buttress thread that preferably penetrate the mandrel when holding the set position.
    Type: Application
    Filed: May 31, 2016
    Publication date: November 30, 2017
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: Zachary S. Silva, James S. Sanchez, Ryan M. Allen, Steve Rosenblatt
  • Patent number: 9777553
    Abstract: An apparatus for performing a wellbore operation with a plug includes a plug seat assembly that has a plug seat having a plurality of seat segments, at least one seat segment having a plug seat rack, and each plug seat segment having an inner surface contacting the plug. The plug seat assembly also has a collet having a collet rack and a locking ratchet, the collet rack incrementally radially disengaging from the plug seat rack during relative rotation between the collet and the plug seat, and a mandrel having a mandrel rack complementary to the locking ratchet. The plug seat assembly is positioned in a wellbore and a plug radially displaces the at least one plug seat segment of the plug seat assembly.
    Type: Grant
    Filed: December 4, 2014
    Date of Patent: October 3, 2017
    Assignee: BAKER HUGHES INCORPORATED
    Inventor: Zachary S. Silva