Patents by Inventor Zackary J. Becker

Zackary J. Becker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230390678
    Abstract: Described herein is a thermoplastic core-sheath fiber. The thermoplastic core-sheath fiber comprises a core having a coextensive sheath layer disposed thereon, wherein the core comprises a first polymeric resin and an electrostatic charge enhancing additive, and the sheath layer comprising a second polymeric resin, with the proviso that if the second polymeric resin comprises poly(4-methyl-1-pentene), then the second polymeric resin does not comprise 100 wt % of poly(4-methyl-1-pentene). These thermoplastic core-sheath fibers can be used in filtering applications.
    Type: Application
    Filed: November 1, 2021
    Publication date: December 7, 2023
    Inventors: Nathan E. Schultz, Zackary J. Becker, Daniel C. Duan, Himanshu Jasuja, Seth M. Kirk, Fuming B. Li, John M. Sebastian, Georgiy Teverovskiy
  • Publication number: 20220372666
    Abstract: A thermoplastic core-sheath fiber comprises: a polymer fiber core having a coextensive sheath layer disposed thereon, and an electrostatic charge enhancing additive. The sheath layer may comprise poly(4-methyl-1-pentene) and the fiber core and the sheath layer have different compositions. At least one of the fiber core or the sheath layer comprises an electret charge. A nonwoven fibrous web comprising the core-sheath fibers and a respirator including the nonwoven fibrous web are also disclosed.
    Type: Application
    Filed: June 24, 2020
    Publication date: November 24, 2022
    Inventors: Nathan E. Schultz, Daniel C. Duan, Seth M. Kirk, Michael R. Berrigan, Zackary J. Becker, Fuming B. Li, John M. Sebastian
  • Publication number: 20220323890
    Abstract: A filter assembly comprises an air filter medium and a prefilter medium. The prefilter medium comprises a second nonwoven fibrous web comprising poly(4-methylpentene) and an electrostatic charging additive and has a second electret charge. The filter assembly is configured such that air passing through the prefilter is directed through the air filter medium. A respirator includes the filter assembly. A prefilter assembly comprises a third nonwoven fibrous web retained by a prefilter frame. The third nonwoven fibrous web comprises: core-sheath fiber comprising a fiber core having a poly(4-methylpentene) sheath layer disposed thereon; and an electrostatic charging additive, wherein the electrostatic charging additive is contained in at least one of the fiber core or the sheath layer. The third nonwoven fibrous web has a third electret charge.
    Type: Application
    Filed: June 12, 2020
    Publication date: October 13, 2022
    Inventors: Nathan E. Schultz, Daniel C. Duan, Seth M. Kirk, Michael R. Berrigan, Zackary J. Becker, Fuming B. Li, John M. Sebastian
  • Publication number: 20220096977
    Abstract: The present disclosure relates to multi-layer composite articles including at least two nonwoven web layers. Each or the layers may be a spunbonded web, and each may include biodegradable materials. The multi-layered composites of the present disclosure are particularly well suited for air filtration, as they can combine a high dust holding capacity with sufficient strength, dimensional stability, and a relatively low pressure drop.
    Type: Application
    Filed: January 17, 2020
    Publication date: March 31, 2022
    Inventors: Zhiqun Zhang, Michael R. Berrigan, Ignatius A. Kadoma, Bryan L. Gerhardt, Liming Song, John D. Stelter, Zackary J. Becker
  • Publication number: 20200208314
    Abstract: Nonwoven webs including one or more semi-continuous filaments made of a mixture including from about 50% w/w to about 99% w/w of at least one crystalline polyolefin (co)polymer, and from about 1% w/w to about 40% w/w of at least one hydrocarbon tackifier resin. The at least one semi-continuous filament exhibits molecular orientation, and at least one of the crystalline polyolefin (co)polymer or the nonwoven web exhibits a Heat of Fusion measured using Differential Scanning Calorimetry of greater than 50 Joules/g. A process for making the semi-continuous filaments and nonwoven webs is also disclosed.
    Type: Application
    Filed: July 30, 2018
    Publication date: July 2, 2020
    Inventors: Eugene G. Joseph, Saurabh Batra, Michael R. Berrigan, John D. Stelter, Jacob J. Thelen, Zackary J. Becker, Liyun Ren, Sachin Talwar, Michael D. Romano
  • Publication number: 20190360135
    Abstract: A web of nonwoven fabric suitable for, e.g., the loop portion of a hook-and-loop fastening system. The method for making this material relies on differential shrinkage of different layers to cause the loops to self-form. The method is robust and simpler than that previously used for similar constructions.
    Type: Application
    Filed: February 9, 2018
    Publication date: November 28, 2019
    Inventors: Michael R. Berrigan, Zackary J. Becker, Daniel E. Johnson, Jimmy M. Le, John D. Stelter, Shou-Lu G. Wang, Robert C. Etter
  • Patent number: 10273612
    Abstract: Spunbonded electret webs comprising polylactic acid fibers, in which at least some of the polylactic acid fibers are meltspun, drawn, charged fibers that include charging additive; and, methods of making such fibers and webs.
    Type: Grant
    Filed: August 25, 2015
    Date of Patent: April 30, 2019
    Assignee: 3M Innovative Properties Company
    Inventors: Liming Song, Sachin Talwar, John D. Stelter, John M. Sebastian, Nathan E. Schultz, Eric M. Moore, Fuming B. Li, Andrew R. Fox, Michael R. Berrigan, Zackary J. Becker
  • Publication number: 20170241054
    Abstract: Spunbonded electret webs comprising polylactic acid fibers, in which at least some of the polylactic acid fibers are meltspun, drawn, charged fibers that include charging additive; and, methods of making such fibers and webs.
    Type: Application
    Filed: August 25, 2015
    Publication date: August 24, 2017
    Inventors: Liming Song, Sachin Talwar, John D. Stelter, John M. Sebastian, Nathan E. Schultz, Eric M. Moore, Fuming B. Li, Andrew R. Fox, Michael R. Berrigan, Zackary J. Becker
  • Publication number: 20160206984
    Abstract: High loft nonwoven webs including a population of substantially continuous mono-component melt-spun filaments, wherein the nonwoven web exhibits a Solidity of less than eight percent with a weight normalized cross direction (CD) tensile greater than 10 Newtons per 100 grams per square meter of web weight (10 N/100 gsm), and wherein the nonwoven web is substantially free of gap-formed fibers, crimped fibers, staple fibers, and bi-component fibers. High loft spun-bond nonwoven webs can be advantageously used in filtration articles. Methods of making high loft spun-bond nonwoven webs, and filtration articles including high loft spun-bond webs made according to the methods, are also disclosed.
    Type: Application
    Filed: September 2, 2014
    Publication date: July 21, 2016
    Inventors: Michael R. Berrigan, Zackary J. Becker, John D. Stelter, Francis E. Porbeni, Liming Song, Andrew R. Fox