Abstract: Systems and methods for operating an engine that includes an exhaust gas heat recovery system are described. The system may reduce engine warm-up time and increase an amount of time an engine of a hybrid vehicle is deactivated while the hybrid vehicle is powered by a motor. In one example, a phase change material selectively stores and releases exhaust gas energy from and engine to improve vehicle operation.

Abstract: An engine lubrication system is provided. The engine lubrication system includes an oil pan housing a lubricant, an oil pump having a pick-up tube including an inlet submerged in the lubricant, and a heat pipe assembly including a fluidly sealed heat pipe coupled to the oil pan adjacent to the inlet of the pick-up tube.

Abstract: An engine is described having an engine control unit and two or more hydraulically operated wheels, wherein a fluid is flowed from an accumulator to the engine via the first wheel to assist in acceleration of the turbocharger in response to an acceleration signal from the engine control system and wherein the fluid is flowed from the engine to the accumulator via the second wheel to decelerate the turbocharger in response to a deceleration signal from the engine control unit. In one particular embodiment, the second wheel absorbs energy from the turbocharger in response to the deceleration signal from the engine control unit to decelerate the turbocharger. In some embodiments, the hydraulically operated wheels may be positioned on the same shaft of, and between, the turbine and compressor of the turbocharger.

Abstract: A mixing system is provided. The mixing system includes a housing defining a boundary of a mixing conduit including an expansion section with an injector mount and a reductant diverter extending into the conduit upstream of the injector mount in the expansion section. The mixing system further includes an atomizer with openings positioned in the housing and a helical mixing element positioned in the housing.

Abstract: An exhaust system for an engine is disclosed herein. The exhaust system includes a catalytic converter, a heat collector downstream from the catalytic converter, and a heat transfer system receiving waste exhaust heat via a thermosyphon evaporator for storage and/or use in a cabin heating system. In this way, waste heat is utilized to provide better cabin heating, particularly at engine cold start.

Abstract: A liquid reductant injection system is provided. The liquid reductant injection system includes a storage tank housing a reductant solution, a return conduit extending into the storage tank, the return conduit including an outlet positioned in the storage tank, and a thermosyphon comprising an evaporator coupled to an exhaust conduit and in fluidic communication with a condenser coupled to a portion of the return conduit inside the storage tank, the condenser positioned vertically above the evaporator.

Abstract: An exhaust system for an engine is disclosed herein. The exhaust system includes a catalytic converter, an exhaust manifold upstream from the catalytic converter, and a heat pipe in thermal contact with the exhaust manifold and atmosphere. The system further includes a phase changing material that passively absorbs heat after catalytic light-off.

Abstract: A mixing system is provided. The mixing system includes a housing defining a boundary of a mixing conduit including an expansion section with an injector mount and a reductant diverter extending into the conduit upstream of the injector mount in the expansion section. The mixing system further includes an atomizer with openings positioned in the housing and a helical mixing element positioned in the housing.

Abstract: A method for recovering exhaust heat for an engine is disclosed herein. The method includes during an engine operation, reducing a volume of a circulating heat transfer fluid and discharging a heat storage device to heat an engine component. The method further includes distributing the circulating heat transfer fluid to one or more heat exchangers each in thermal contact with one or more engine systems.

Abstract: A method of operating an internal combustion engine having a reductant delivery and storage system in an emission control system, comprising of correlating a change in a monitored operating condition with a refill event to determine whether a reductant-diluting substance has been added to the reductant storage system; and limiting vehicle operation based on the correlation.

Abstract: A system for injecting from an injector into a duct of an engine system is provided. The system may include a first flange on a duct connection side, a second flange on an injector connection side, a stand-off separating the first flange from the second flange to form an air gap therebetween, and a seal offset from at least one of the first and the second flanges and located within the airgap and between the first flange and the second flange.

Abstract: A heat transfer method for an engine is disclosed herein utilizing a heat battery configured to store waste exhaust heat in phase-chase materials for use during a subsequent engine start. By reusing waste exhaust heat in this manner, exhaust emissions may be reduced, and delays in heating the vehicle cabin and other vehicle systems after engine start may be reduced.

Abstract: A method for operating a liquid reductant injection system is provided. The method includes storing a reductant mixture of ethanol, water, and urea; drawing the stored mixture into an electrically heated pick-up tube for delivery via a delivery line to the exhaust by operating a pump in a first direction; and, clearing a return line that returns the stored mixture or the delivery line by operating the pump in a second, reverse, direction. In this way, by including ethanol in the reductant solution, a freezing point temperature of the liquid reductant may be reduced.

Abstract: A vehicle climate control system operable in a winter mode and a summer mode includes an engine-exhaust-driven hot heat transfer fluid (HTF) circuit coupled with a heater core during the winter mode to provide passenger cabin heating, and thermal energy stored in a standalone hot phase change material (PCM) battery in the hot HTF circuit may provide surge heating at or prior to engine start. The hot HTF circuit and a cold HTF circuit including an HTF cooler drive two adsorbers in the summer mode, thereby providing passenger cabin cooling in conjunction with a refrigerant circuit which includes a condenser, evaporator, expansion valve, and standalone cold PCM battery. Thermal energy stored in the standalone cold PCM battery may provide surge cooling at or prior to engine start.

Abstract: A vehicle climate control system includes a thermal-adsorption heat pump driven by engine exhaust heat, the heat pump including two adsorbers asynchronously switching between adsorbing and desorbing modes, each adsorber coupled with a corresponding antifreeze tank via a plurality of refrigerant-containing wick chambers. Cold heat transfer fluid (HTF) flows through the adsorber during the adsorbing mode which causes evaporation of refrigerant from the wick chambers, thereby cooling antifreeze, whereas hot HTF flows through the adsorber during the desorbing mode which causes condensation of refrigerant at the wick chambers, thereby heating antifreeze. In this way, the thermal-adsorption heat pump may condition cabin air independent of engine coolant and without exerting a load on the engine.

Abstract: A fuel delivery system is provided herein. The fuel delivery system may include a fuel tank storing a liquid fuel, a return fuel line including an outlet opening into the fuel tank, and a heat pipe assembly including a first end positioned in a surrounding atmosphere, and a second end positioned at and coupled to the return fuel line.

Abstract: An exhaust aftertreatment system is provided. In one embodiment, the system includes a catalyst, and injector positioned upstream from the catalyst, and a fluid-spray atomizer positioned between the catalyst and the injector. The fluid-spray atomizer includes a plurality of horizontal slats, wherein each horizontal slat is a different size and a smaller horizontal slat is nested at least partially inside a larger horizontal slat.

Abstract: A heat transfer method for an engine is disclosed herein utilizing a heat battery configured to store waste exhaust heat in phase-chase materials for use during a subsequent engine start. By reusing waste exhaust heat in this manner, exhaust emissions may be reduced, and delays in heating the vehicle cabin and other vehicle systems after engine start may be reduced.

Abstract: An engine lubrication system is provided. The engine lubrication system includes an oil pan housing a lubricant, an oil pump having a pick-up tube including an inlet submerged in the lubricant, and a heat pipe assembly including a fluidly sealed heat pipe coupled to the oil pan adjacent to the inlet of the pick-up tube.

Abstract: A mixing system is provided. The mixing system includes a housing defining a boundary of a mixing conduit including an expansion section with an injector mount and a reductant diverter extending into the conduit upstream of the injector mount in the expansion section. The mixing system further includes an atomizer with openings positioned in the housing and a helical mixing element positioned in the housing.