Patents by Inventor Zempei Kawazu
Zempei Kawazu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9988738Abstract: A method for manufacturing a SiC epitaxial wafer includes: a first step of, by supplying a Si supply gas and a C supply gas, performing a first epitaxial growth on a SiC bulk substrate with a 4H—SiC(0001) having an off-angle of less than 5° as a main surface at a first temperature of 1480° C. or higher and 1530° C. or lower; a second step of stopping the supply of the Si supply gas and the C supply gas and increasing a temperature of the SiC bulk substrate from the first temperature to a second temperature; and a third step of, by supplying the Si supply gas and the C supply gas, performing a second epitaxial growth on the SiC bulk substrate having the temperature increased in the second step at the second temperature.Type: GrantFiled: December 26, 2013Date of Patent: June 5, 2018Assignee: Mitsubishi Electric CorporationInventors: Nobuyuki Tomita, Yoichiro Mitani, Takanori Tanaka, Naoyuki Kawabata, Yoshihiko Toyoda, Takeharu Kuroiwa, Kenichi Hamano, Akihito Ono, Junji Ochi, Zempei Kawazu
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Patent number: 9903048Abstract: A single-crystal 4H-SiC substrate includes a 4H-SiC bulk single-crystal substrate; and an epitaxial first single-crystal 4H-SiC layer on the 4H-SiC bulk single-crystal substrate and having recesses. The recesses have a diameter no smaller than 2 ?m and no larger than 20 ?m. The recesses have a depth no smaller than 0.01 ?m and no larger than 0.1 ?m. A single-crystal 4H-SiC substrate also includes a 4H-SiC bulk single-crystal substrate; and an epitaxial first single-crystal 4H-SiC layer on the 4H-SiC bulk single-crystal substrate and having recesses. The density of the recesses in the epitaxial first single-crystal 4H-SiC layer is at least 10/cm2, and the epitaxial first single-crystal 4H-SiC layer has a defect density no larger than 2/cm2.Type: GrantFiled: June 15, 2016Date of Patent: February 27, 2018Assignee: Mitsubishi Electric CorporationInventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Patent number: 9824911Abstract: A substrate support for supporting a substrate when forming a film on a surface of the substrate by chemical vapor deposition. The substrate support includes a graphite material having a recessed portion for accommodating the substrate, a multilayer film on the recessed portion and consisting of a first degassing prevention film of SiC and a sublimation prevention film of TaC or HfC stacked together, and a second degassing prevention film of SiC located on portions of the graphite material other than the recessed portion.Type: GrantFiled: March 5, 2013Date of Patent: November 21, 2017Assignee: Mitsubishi Electric CorporationInventors: Akihito Ohno, Zempei Kawazu
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Patent number: 9752254Abstract: A method for manufacturing a single-crystal 4H—SiC substrate includes preparing a 4H—SiC bulk single-crystal substrate having a flat surface, and growing an epitaxial first single-crystal 4H—SiC layer having recesses on the 4H—SiC bulk single-crystal substrate to a thickness X, measured in micrometers (?m). The recesses have a diameter Y, measured in micrometers, no smaller than 0.2*X and no larger than 2*X. In addition, the recesses have a depth Z, when measured in micrometers, no smaller than (0.95*X+0.5*10?3), and no larger than 10*X*10?3.Type: GrantFiled: June 15, 2016Date of Patent: September 5, 2017Assignee: Mitsubishi Electric CorporationInventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Publication number: 20160298262Abstract: A method for manufacturing a single-crystal 4H-SiC substrate includes preparing a 4H-SiC bulk single-crystal substrate having a flat surface, and growing an epitaxial first single-crystal 4H-SiC layer having recesses on the 4H-SiC bulk single-crystal substrate to a thickness X, measured in micrometers (?m). The recesses have a diameter Y, measured in micrometers, no smaller than 0.2*X and no larger than 2*X. In addition, the recesses have a depth Z, when measured in micrometers, no smaller than (0.95*X+0.5*10?3), and no larger than 10*X*10?3.Type: ApplicationFiled: June 15, 2016Publication date: October 13, 2016Inventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Publication number: 20160298264Abstract: A single-crystal 4H-SiC substrate includes a 4H-SiC bulk single-crystal substrate; and an epitaxial first single-crystal 4H-SiC layer on the 4H-SiC bulk single-crystal substrate and having recesses. The recesses have a diameter no smaller than 2 ?m and no larger than 20 ?m. The recesses have a depth no smaller than 0.01 ?m and no larger than 0.1 ?m. A single-crystal 4H-SiC substrate also includes a 4H-SiC bulk single-crystal substrate; and an epitaxial first single-crystal 4H-SiC layer on the 4H-SiC bulk single-crystal substrate and having recesses. The density of the recesses in the epitaxial first single-crystal 4H-SiC layer is at least 10/cm2, and the epitaxial first single-crystal 4H-SiC layer has a defect density no larger than 2/cm2.Type: ApplicationFiled: June 15, 2016Publication date: October 13, 2016Inventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Patent number: 9422640Abstract: A method for manufacturing a single-crystal 4H-SiC substrate includes: preparing a flat 4H-SiC bulk single-crystal substrate; and epitaxially growing a first single-crystal 4H-SiC layer having recesses on the 4H-SiC bulk single-crystal substrate, wherein the first single-crystal 4H-SiC layer has a thickness of X (?m), the recesses have a diameter Y (?m) no smaller than 0.2*X (?m) and no larger than 2*X (?m), and a depth of Z (nm) no smaller than (0.95*X (?m)+0.5 (nm)) and no larger than 10*X (?m).Type: GrantFiled: January 8, 2014Date of Patent: August 23, 2016Assignee: MITSUBISHI ELECTRIC CORPORATIONInventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Publication number: 20150354090Abstract: A method for manufacturing a SiC epitaxial wafer includes: a first step of, by supplying a Si supply gas and a C supply gas, performing a first epitaxial growth on a SiC bulk substrate with a 4H—SiC(0001) having an off-angle of less than 5° as a main surface at a first temperature of 1480° C. or higher and 1530° C. or lower; a second step of stopping the supply of the Si supply gas and the C supply gas and increasing a temperature of the SiC bulk substrate from the first temperature to a second temperature; and a third step of, by supplying the Si supply gas and the C supply gas, performing a second epitaxial growth on the SiC bulk substrate having the temperature increased in the second step at the second temperature.Type: ApplicationFiled: December 26, 2013Publication date: December 10, 2015Applicant: Mitsubishi Electric CorporationInventors: Nobuyuki TOMITA, Yoichiro MITANI, Takanori TANAKA, Naoyuki KAWABATA, Yoshihiko TOYODA, Takeharu KUROIWA, Kenichi HAMANO, Akihito ONO, Junji OCHI, Zempei KAWAZU
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Publication number: 20140295136Abstract: A method for manufacturing a single-crystal 4H-SiC substrate includes: preparing a flat 4H-SiC bulk single-crystal substrate; and epitaxially growing a first single-crystal 4H-SiC layer having recesses on the 4H-SiC bulk single-crystal substrate, wherein the first single-crystal 4H-SiC layer has a thickness of X (?m), the recesses have a diameter Y (?m) no smaller than 0.2*X (?m) and no larger than 2*X (?m), and a depth of Z (nm) no smaller than (0.95*X (?m) +0.5 (nm)) and no larger than 10*X (?m).Type: ApplicationFiled: January 8, 2014Publication date: October 2, 2014Applicant: Mitsubishi Electric CorporationInventors: Akihito Ohno, Zempei Kawazu, Nobuyuki Tomita, Takanori Tanaka, Yoichiro Mitani, Kenichi Hamano
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Publication number: 20130327274Abstract: A substrate support for supporting a substrate when forming a film on a surface of the substrate by chemical vapor deposition. The substrate support includes a graphite material having a recessed portion for accommodating the substrate, a multilayer film on the recessed portion and consisting of a first degassing prevention film of SiC and a sublimation prevention film of TaC or HfC stacked together, and a second degassing prevention film of SiC located on portions of the graphite material other than the recessed portion.Type: ApplicationFiled: March 5, 2013Publication date: December 12, 2013Applicant: Mitsubishi Electric CorporationInventors: Akihito Ohno, Zempei Kawazu
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Publication number: 20130109134Abstract: A method of manufacturing a semiconductor device, includes introducing a substrate into a growth furnace, forming impurity absorption layers on the substrate and on inner walls of the growth furnace, the impurity absorption layers absorbing impurities on a surface of the substrate and impurities in the growth furnace, etching and removing the impurity absorption layers and a portion of the substrate to produce a thinned substrate, forming a buffer layer on the thinned substrate, and forming semiconductor layers on the buffer layer.Type: ApplicationFiled: June 28, 2012Publication date: May 2, 2013Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Susumu HATAKENAKA, Zempei KAWAZU, Hiroyuki KAWAHARA, Takashi NAGIRA
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Publication number: 20100003778Abstract: A method of manufacturing a semiconductor laser includes sequentially forming a first conductivity type semiconductor layer, an active layer, and a second conductivity type semiconductor layer on top of one another on a semiconductor substrate; forming a ridge in the second conductivity type semiconductor layer; forming a first insulating film on the second conductivity type semiconductor layer at a first temperature; forming a second insulating film on the first insulating film at a second temperature, lower than the first temperature; and forming an electrode on the second insulating film.Type: ApplicationFiled: November 20, 2008Publication date: January 7, 2010Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Hitoshi Tada, Tsutomu Yamaguchi, Zempei Kawazu, Yuji Okura
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Patent number: 7378351Abstract: A nitride semiconductor device is manufactured by the step of forming a nitride semiconductor layer form on a GaN substrate main surface, the step of polishing a back surface of the GaN substrate formed with the above-mentioned nitride semiconductor layer, the step of dry etching the back surface of the GaN substrate subjected to the above-mentioned polishing by using a gas mixture of chlorine and oxygen, and the step of forming an n-type electrode on the back surface of the GaN substrate subjected to the above-mentioned dry etching.Type: GrantFiled: June 3, 2005Date of Patent: May 27, 2008Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Katsuomi Shiozawa, Toshiyuki Oishi, Kazushige Kawasaki, Zempei Kawazu, Yuji Abe
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Patent number: 7151004Abstract: In fabricating a semiconductor laser producing light with a wavelength of 770 to 810 nm, impurities are introduced into an MQW active layer near a light emitting facet of the laser to form a disordered region constituting a window layer. Pump light is applied to the window layer to generate photoluminescence whose wavelength ? dpl (nm) is measured. A blue shift amount ? bl (nm) is defined as the difference between the wavelength ? apl (nm) 0f photoluminescence generated by application of pump light to the active layer on the one hand, and the wavelength ? dpl (nm) of photoluminescence from the window layer under pump light irradiation on the other hand. The blue shift amount ? bl is referenced during the fabrication process in order to predict catastrophic optical damage levels of semiconductor lasers.Type: GrantFiled: March 2, 2004Date of Patent: December 19, 2006Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yoshihisa Tashiro, Zempei Kawazu, Harumi Nishiguchi, Tetsuya Yagi, Akihiro Shima
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Publication number: 20060003490Abstract: A nitride semiconductor device is manufactured by the step of forming a nitride semiconductor layer form on a GaN substrate main surface, the step of polishing a back surface of the GaN substrate formed with the above-mentioned nitride semiconductor layer, the step of dry etching the back surface of the GaN substrate subjected to the above-mentioned polishing by using a gas mixture of chlorine and oxygen, and the step of forming an n-type electrode on the back surface of the GaN substrate subjected to the above-mentioned dry etching.Type: ApplicationFiled: June 3, 2005Publication date: January 5, 2006Applicant: Mitsubishi Denki Kabushiki KaishaInventors: Katsuomi Shiozawa, Toshiyuki Oishi, Kazushige Kawasaki, Zempei Kawazu, Yuji Abe
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Publication number: 20040165633Abstract: In fabricating a semiconductor laser 10 with an oscillation wavelength of 770 to 810 nm, impurities are introduced into an MQW active layer 16 near a light emitting facet of the laser to form a disordered region constituting a window layer 20. Pumped light is applied to the window layer 20 to generate photo luminescence whose wavelength &lgr; dpl (nm) is measured. A blue shift amount &lgr; bl (nm) is defined as the difference between the wavelength &lgr; apl (nm) of photo luminescence generated by application of pumped light to the active layer 16 on the one hand, and the wavelength &lgr; dpl (nm) of photo luminescence from the window layer 20 under pumped light irradiation on the other hand. The blue shift amount &lgr; bl is referenced during the fabrication process in order to predict COD levels of semiconductor laser products.Type: ApplicationFiled: March 2, 2004Publication date: August 26, 2004Applicant: MITSUBISHI DENKI KABUSHIKI KAISHAInventors: Yoshihisa Tashiro, Zempei Kawazu, Harumi Nishiguchi, Tetsuya Yagi, Akihiro Shima
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Patent number: 6737288Abstract: A heterojunction structure has an AlxGa1−xAs layer (0<x≦1), on which an AlyGa1−yAs layer (0≦y≦1 and y<x) is provided and having a band gap energy smaller than that of the AlxGa1−xAs layer and a valence band energy edge higher than that of the AlxGa1−xAs layer. When the AlyGa1−yAs layer is selectively etched, an Au electrode film is formed on a surface of the AlyGa1−yAs layer outside an etching region, a resist pattern is formed covering the Au electrode film and leaving exposed the etching region, and the AlyGa1−yAs layer is selectively removed by etching while irradiating with light, using an etching solution having a Fermi level higher than that of the AlyGa1−yAs layer.Type: GrantFiled: January 31, 2002Date of Patent: May 18, 2004Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Zempei Kawazu, Tetsuya Yagi
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Publication number: 20020175343Abstract: In a hetero junction structure having an AlxGa1−x As layer 10 (0<x≦1), on which an AlyGa1−yAs layer (0≦y≦1 and y<x) is provided as having a band gap smaller than that of the AlxGa1−xAs layer 10 and a valence band energy larger than that of the AlxGa1−xAs layer 10, when the AlyGa1−yAs layer is selectively etched, an Au electrode film 16 is formed on a surface of the AlyGa1−yAs layer outside an etching region 14, a resist pattern 18 is formed so as to cover the Au electrode film 16 and expose the etching region 14, and the AlyGa1−yAs layer is selectively removed through the mask of the resist pattern 18 under irradiation of light by use of an etching solution having a Fermi level higher than that of the AlyGa1−yAs layer.Type: ApplicationFiled: January 31, 2002Publication date: November 28, 2002Applicant: Mitsubishi Denki Kabushiki KaishaInventors: Zempei Kawazu, Tetsuya Yagi
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Publication number: 20020075923Abstract: In fabricating a semiconductor laser 10 with an oscillation wavelength of 770 to 810 nm, impurities are introduced into an MQW active layer 16 near a light emitting facet of the laser to form a disordered region constituting a window layer 20. Pumped light is applied to the window layer 20 to generate photo luminescence whose wavelength &lgr; dpl (nm) is measured. A blue shift amount &lgr; bl (nm) is defined as the difference between the wavelength &lgr; apl (nm) of photo luminescence generated by application of pumped light to the active layer 16 on the one hand, and the wavelength &lgr; dpl (nm) of photo luminescence from the window layer 20 under pumped light irradiation on the other hand. The blue shift amount &lgr; bl is referenced during the fabrication process in order to predict COD levels of semiconductor laser products.Type: ApplicationFiled: June 13, 2001Publication date: June 20, 2002Inventors: Yoshihisa Tashiro, Zempei Kawazu, Harumi Nishiguchi, Tetsuya Yagi, Akihiro Shima
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Patent number: 5880485Abstract: A high-quality gallium nitride layer is grown on a surface of a substrate which is exposed through a dielectric mask on the substrate. The high-quality gallium nitride layer has a composition expressed by the chemical formula:Ga.sub.x Al.sub.y In.sub.z N (I)wherein 0<x.ltoreq.1, 0.ltoreq.y<1, 0.ltoreq.z<1, and x+y+z=1. An aluminum nitride thin layer is interposed between neighboring pairs of gallium nitride selectively grown layers and has a composition expressed by the following chemical formula:Al.sub.x Ga.sub.1-x N (II)wherein 0.7<x.ltoreq.1.Type: GrantFiled: September 11, 1997Date of Patent: March 9, 1999Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Diethard Marx, Zempei Kawazu, Yutaka Mihashi