Abstract: A method for evaluating a surface cleanliness oriented toward additive forging of a metal substrate employs weight coefficients corresponding to oil contaminants, particles and chips. Contamination scores of different contaminants are determined separately by different methods, and a surface cleanliness thereof is characterized in a quantitative manner by calculating the sum of the product of the weight coefficient and the contamination score of each contaminant. Further, an accurate and systematic method for evaluating a surface cleanliness employs weight coefficient of each contaminant determined based on a degree of adverse influence of the contaminant on the interface bonding of a substrate. Different detection methods are used for different contaminants.

Abstract: A double-row slot plunge milling processing method for integral impellers, which comprises planning a double-row plunge milling cutter path along two side blades of an impeller flow channel; a cutter arrangement sequence of the cutter path following the direction of an inlet and outlet of the flow channel; determining cutter diameter according to the width of a bottom portion of a cross-section of the flow channel and segmenting the flow channel, the width of a bottom portion of the cross-section of each segmented flow channel being greater than one times the cutter diameter and smaller than two times the cutter diameter. Compared with existing methods for layer cutting of high feed, the present invention can increase rough-processing efficiency of integral impellers by more than 50%, while facilitating the elimination of plunge milling cutter bumping, and effectively reducing redundant cutter paths; the implementation process being simple and facilitating CAM software integration.

Abstract: A double-row slot plunge milling processing method for integral impellers, which comprises planning a double-row plunge milling cutter path along two side blades of an impeller flow channel; a cutter arrangement sequence of the cutter path following the direction of an inlet and outlet of the flow channel; determining cutter diameter according to the width of a bottom portion of a cross-section of the flow channel and segmenting the flow channel, the width of a bottom portion of the cross-section of each segmented flow channel being greater than one times the cutter diameter and smaller than two times the cutter diameter. Compared with existing methods for layer cutting of high feed, the present invention can increase rough-processing efficiency of integral impellers by more than 50%, while facilitating the elimination of plunge milling cutter bumping, and effectively reducing redundant cutter paths; the implementation process being simple and facilitating CAM software integration.