Patents by Inventor Zhaoyin Wen

Zhaoyin Wen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12074282
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Grant
    Filed: July 25, 2023
    Date of Patent: August 27, 2024
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramic Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink
  • Patent number: 12034152
    Abstract: A cathode for a lithium-sulfur battery includes a sulfur-based composite layer having a porosity in a range of 60% to 99%; and a conductive polymer disposed atop the composite layer and within pores of the composite layer. Moreover, a method of forming a cathode for a lithium-sulfur battery includes providing a substrate; disposing a sulfur-based slurry layer on the substrate; freeze-drying the slurry layer to form a sulfur-based composite layer having a porosity in a range of 60% to 99%; and disposing a conductive polymer atop the composite layer and within pores of the composite layer.
    Type: Grant
    Filed: June 20, 2019
    Date of Patent: July 9, 2024
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics, Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Jun Jin, Yang Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu
  • Publication number: 20240097114
    Abstract: Batteries include a current collector, a cathode, an interlayer disposed on the cathode, a solid-state electrolyte disposed on the interlayer, and a lithium anode disposed on the solid-state electrolyte. In aspects, the interlayer includes a lithium salt and a sulfone compound within a polymeric matrix. In aspects, the interlayer includes a lithium salt and a sulfone compound. In aspects, methods of forming a battery comprise disposing a precursor solution comprising a lithium salt, a sulfone compound, and a monomer on a first major surface of a cathode. Methods can further include curing the precursor solution to form an interlayer including the lithium salt and the sulfone compound within a polymeric matrix. In aspects, methods can include disposing a lithium salt and a sulfone compound on a first major surface of a cathode. Methods further include disposing a solid-state electrolyte over the first major surface of the cathode.
    Type: Application
    Filed: September 14, 2023
    Publication date: March 21, 2024
    Inventors: Michael Edward Badding, Mingli Cai, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu, Liu Yao
  • Publication number: 20240038984
    Abstract: A composition includes a first portion including Ni-rich LiNixCoyMnzO2, where 0.5<x<1, 0<y<1, 0<z<1; a second portion including Li3PO4 such that the second portion is coated on the first portion, and the first portion is doped with an elemental metal selected from at least one of Zr, Sn, Nb, Ta, Al, and Fe. The molar ratio between Li3PO4 and Ni-rich LiNixCoyMnzO2 ranges from 0.76:100 to 3.8:100. A method of forming a composition includes mixing a metal precursor with nickel-cobalt-manganese (NCM) precursor to form a first mixture; adding a lithium-based compound to the first mixture to form a second mixture; and calcining the second mixture at a predetermined temperature for a predetermined time to form the composition.
    Type: Application
    Filed: June 7, 2023
    Publication date: February 1, 2024
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu, Liu Yao
  • Patent number: 11858854
    Abstract: A sintered composite ceramic includes: a lithium-garnet major phase; and a lithium-rich minor phase, such that the lithium-rich minor phase has LixTiO(x+4)/2, with 0.66?x?4. The sintered composite ceramic may exhibit a relative density of at least 90% of a theoretical maximum density of the ceramic, an ionic conductivity of at least 0.35 mS·cm?1, or a critical current density (CCD) of at least 1.0 mA·cm?2.
    Type: Grant
    Filed: May 5, 2021
    Date of Patent: January 2, 2024
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianmeng Su, Zhaoyin Wen, Tongping Xiu, Chujun Zheng
  • Publication number: 20230369641
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Application
    Filed: July 25, 2023
    Publication date: November 16, 2023
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink
  • Publication number: 20230344010
    Abstract: A battery includes a substrate; a cathode disposed on the substrate; at least one interlayer disposed on the cathode; a solid-state electrolyte (SSE) disposed on the interlayer; and a lithium anode disposed on the solid-state electrolyte, such that the at least one interlayer is a deep-eutectic-solvent-based (DES) electrolyte.
    Type: Application
    Filed: April 19, 2023
    Publication date: October 26, 2023
    Inventors: Michael Edward Badding, Mingli Cai, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu, Liu Yao
  • Patent number: 11777139
    Abstract: A modified garnet-type solid electrolyte, includes: a garnet-type solid electrolyte; a modification layer, such that the modification layer is formed on at least one side of the garnet-type solid electrolyte, and possesses a three-dimensional crosslinking structure comprising at least one strongly acidic lithium salt and at least one weakly acidic lithium salt. A method of forming a modified garnet-type solid electrolyte, includes: exposing a garnet-type solid electrolyte in air to form a pre-passivation layer; mixing solutions of strong acid and weakly acidic salt to form a mixed solution; chemically treating at least one side of the garnet-type solid electrolyte with the mixed solution; and forming a modification layer on the at least one side of the garnet-type solid electrolyte.
    Type: Grant
    Filed: November 23, 2020
    Date of Patent: October 3, 2023
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics Chinese Academy of Sciences
    Inventors: Jun Jin, Yadong Ruan, Zhaoyin Wen
  • Patent number: 11777145
    Abstract: A battery includes a substrate; a composite cathode disposed on the substrate; a solid-state electrolyte disposed on the composite cathode; and a lithium anode disposed on the solid-state electrolyte, such that the composite cathode comprises a gel polymer electrolyte layer and a porous cathode active material layer. A method of forming a cathode for a solid-state battery includes mixing an active cathode material, at least one of a conductive carbon component and an electronic conductive component, and a polymer binder to form a slurry; immersing the slurry in an alcohol reagent to form a porous disc structure by phase conversion; and immersing the porous disc structure in a liquid electrolyte to form the cathode.
    Type: Grant
    Filed: June 24, 2021
    Date of Patent: October 3, 2023
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Mingli Cai, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu, Liu Yao
  • Patent number: 11749836
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: September 5, 2023
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics, Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink
  • Publication number: 20230223518
    Abstract: A composition includes a first portion including Ni-rich LiNixCo?MnzO2, where 0.5<x<1, 0<y<1, 0<z<1; a second portion including Li?Zr?O?, where 0<?<9, 0<?<3, and 1<?<10 such that the second portion is coated on the first portion, and the first portion is doped with an elemental metal selected from at least one of Zr, Si, Sn, Nb, Ta, Al, and Fe. A method of forming a composition includes mixing a metal precursor with nickel-cobalt-manganese (NCM) precursor to form a first mixture; adding a lithium-based compound to the first mixture to form a second mixture; and calcining the second mixture at a predetermined temperature for a predetermined time to form the composition.
    Type: Application
    Filed: June 8, 2021
    Publication date: July 13, 2023
    Inventors: Michael Edward Badding, Mingli Cai, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu, Liu Yao
  • Patent number: 11695118
    Abstract: A lithium-sulfur battery includes: a substrate; a composite cathode disposed on the substrate; a solid-state electrolyte disposed on the composite cathode; and a lithium anode disposed on the solid-state electrolyte, such that the composite cathode comprises: active elemental sulfur, conductive carbon, sulfide electrolyte, and ionic liquid.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: July 4, 2023
    Assignees: CORNING INCORPORATED, Shanghai Institute of Ceramics Chinese Academy
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Qing Wang, Zhaoyin Wen, Tongping Xiu
  • Publication number: 20230207887
    Abstract: A lithium-metal battery, includes: a substrate; a cathode disposed on the substrate; a garnet solid-state electrolyte disposed on the cathode; and a lithium anode disposed on the garnet solid-state electrolyte, such that a modification layer is disposed at an interface of the lithium anode and garnet solid-state electrolyte, the modification layer includes: a first portion; and a second portion, such that the first portion has a lithium component and the second portion has a garnet component. A method of forming a lithium-metal battery, includes: stacking a garnet source with at least one lithium source; and heating the stack at a temperature of at least 300° C. for a time in a range of 1 sec to 20 min to form a modification layer, such that the modification layer is disposed at an interface of the garnet source and the lithium source.
    Type: Application
    Filed: February 15, 2023
    Publication date: June 29, 2023
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianmeng Su, Zhaoyin Wen, Tongping Xiu
  • Patent number: 11682792
    Abstract: A lithium-sulfur battery includes: a substrate; a composite cathode disposed on the substrate; a solid-state electrolyte disposed on the composite cathode; and a lithium anode disposed on the solid-state electrolyte, such that the composite cathode comprises: active elemental sulfur, conductive carbon, and sulfide electrolyte, and the sulfide electrolyte is uniformly coated on at least one surface of the conductive carbon. A method of forming a composite cathode for a lithium-sulfur battery includes: synthesizing dispersed carbon fiber from cotton to form carbonized dispersed cotton fiber (CDCF) powder; in-situ coating of the CDCF with an electrolyte component to form a composite powder; and mixing active elemental sulfur powder with the composite powder to form the composite cathode.
    Type: Grant
    Filed: December 8, 2020
    Date of Patent: June 20, 2023
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Qing Wang, Zhaoyin Wen, Tongping Xiu
  • Publication number: 20230118975
    Abstract: A sintered composite ceramic includes a lithium-garnet major phase; and a lithium dendrite growth inhibitor minor phase, such that the lithium dendrite growth inhibitor minor phase comprises lithium tungstate. A method includes sintering a metal oxide component and a garnet component at a temperature in a range of 750° C. to 1500° C. to form a sintered composite ceramic.
    Type: Application
    Filed: October 17, 2022
    Publication date: April 20, 2023
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianmeng Su, Zhaoyin Wen, Tongping Xiu, Chujun Zheng
  • Publication number: 20230094026
    Abstract: A lithium-metal battery includes: a cathode; a garnet solid-state electrolyte disposed on the cathode; and a lithium anode disposed on the garnet solid-state electrolyte, such that a modification layer is disposed at an interface of the lithium anode and garnet solid-state electrolyte, the modification layer comprising an inorganic lithium salt. A method of forming a lithium-metal battery includes treating garnet solid-state electrolyte with an acid solution; and exposing the acid-treated garnet solid-state electrolyte to hydrogen fluoride to form a modification layer atop the garnet solid-state electrolyte.
    Type: Application
    Filed: September 29, 2022
    Publication date: March 30, 2023
    Inventors: Michael Edward Badding, Mingli Cai, Jun Jin, Zhen Song, Zhaoyin Wen, Tongping Xiu
  • Patent number: 11605836
    Abstract: A lithium-metal battery, includes: a substrate; a cathode disposed on the substrate; a garnet solid-state electrolyte disposed on the cathode; and a lithium anode disposed on the garnet solid-state electrolyte, such that a discoloration layer is disposed at an interface of the lithium anode and garnet solid-state electrolyte, the discoloration layer includes: a first portion; and a second portion, such that the first portion has a lithium component and the second portion has a garnet component. A method of forming a lithium-metal battery, includes: stacking a garnet source with at least one lithium source; and heating the stack at a temperature of at least 300° C. for a time in a range of 1 sec to 20 min to form a discoloration layer, such that the discoloration layer is disposed at an interface of the garnet source and the lithium source.
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: March 14, 2023
    Assignee: CORNING INCORPORATED
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianmeng Su, Zhaoyin Wen, Tongping Xiu
  • Publication number: 20220359908
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Application
    Filed: February 28, 2022
    Publication date: November 10, 2022
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink
  • Publication number: 20220181628
    Abstract: A lithium-sulfur battery includes a substrate; a sulfur cathode disposed on the substrate; a coating layer disposed on the cathode; a first interlayer disposed on the coating layer; a solid-state electrolyte disposed on the first interlayer; a second interlayer disposed on the electrolyte; and a lithium anode disposed on the second interlayer, such that the coating layer is further disposed within pores of the cathode.
    Type: Application
    Filed: April 14, 2020
    Publication date: June 9, 2022
    Inventors: Michael Edward Badding, Jun Jin, Zhen Song, Jianing Wang, Zhaoyin Wen, Tongping Xiu
  • Patent number: 11296355
    Abstract: A composite ceramic including: a lithium garnet major phase; and a grain growth inhibitor minor phase, as defined herein. Also disclosed is a method of making composite ceramic, pellets and tapes thereof, a solid electrolyte, and an electrochemical device including the solid electrolyte, as defined herein.
    Type: Grant
    Filed: April 13, 2018
    Date of Patent: April 5, 2022
    Assignees: Corning Incorporated, Shanghai Institute of Ceramics, Chinese Academy of Sciences
    Inventors: Michael Edward Badding, Yinghong Chen, Xiao Huang, Cai Liu, Xinyuan Liu, Yanxia Ann Lu, Zhen Song, Zhaoyin Wen, Tongping Xiu, Nathan Michael Zink