Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant. The reactive powder includes fly ash, calcium sulfoaluminate cement, and less than 10% by weight portland cement. In some examples, the composition is substantially free from alkanolamines. In some examples, the ratio of water to reactive powder is from 0.06:1 to less than 0.2:1. Also described herein are building materials including the compositions.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant in the presence of water and an aerating agent. The reactive powder includes 85% or greater fly ash. The aerating agent can be a blowing agent, a foaming agent, or a mixture of these. Also described herein are building materials including the compositions.

Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions is described. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one amine sacrificial agent is included in the mixture. The cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, are also described.

Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions is described. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one amine sacrificial agent is included in the mixture. The cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, are also described.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant. The reactive powder includes fly ash and a tricalcium aluminate additive. In some examples, the reactive powder comprises less than 5% by weight portland cement. The tricalcium aluminate is present in an amount of 0.5% or greater by weight of the reactive powder. Also described herein are building materials including the compositions.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant. The reactive powder includes fly ash, calcium sulfoaluminate cement, and less than 10% by weight portland cement. In some examples, the composition is substantially free from alkanolamines. In some examples, the ratio of water to reactive powder is from 0.06:1 to less than 0.2:1. Also described herein are building materials including the compositions.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, optionally a retardant, and water. The reactive powder includes 85% by weight or greater fly ash. The ratio of water to reactive powder is from 0.06:1 to less than 0.15:1. Also described herein are building materials including the compositions.

Abstract: Retardant-free inorganic polymer compositions and methods for their preparation are described herein. The methods include mixing reactants comprising a reactive powder and an activator in the presence of water and forming an inorganic polymer product. In some examples, the method includes continuously feeding the resultant mixture to produce the inorganic polymer product. Also described herein are mixtures and inorganic polymer compositions. Further described are building materials formed according to the methods.

Abstract: Methods of producing inorganic polymer products are described herein. The methods include mixing reactants comprising a reactive powder, an activator, and optionally a retardant for a mixing time of 15 seconds or less to provide a reaction mixture and forming the reaction mixture into a product. Also described herein are building materials formed according to the methods.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, anhydrous calcium sulfate, an activator, and optionally a retardant. The reactive powder includes fly ash and no more than 10% by weight portland cement. The anhydrous calcium sulfate is present in an amount of 2% or greater by weight of the reactive powder. Also described herein are building materials including the compositions.

Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant. The reactive powder includes fly ash and calcium aluminate cement in an amount of 5% by weight or greater of the reactive powder. The reactive powder can include less than 8% by weight of portland cement. Also described herein are building materials including the compositions.

Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions is described. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one amine sacrificial agent is included in the mixture. The cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, are also described.

Abstract: A method of producing cementitious mixtures containing fly ash as one of the cementitious components, under air entrainment conditions is described. The method involves forming a mixture comprising water, cement, fly ash, optionally other cementitious materials, aggregate, conventional chemical admixtures, and an air entrainment agent and agitating the mixture to entrain air therein. Additionally, at least one amine sacrificial agent is included in the mixture. The cementitious mixtures and hardened concretes resulting from the method and fly ash treated with sacrificial agent, or air entrainment agent/sacrificial agent combinations, are also described.