Abstract: The present invention discloses a method for improving mass-production yield of large-area organic solar cells for forming the active layer using the roll-to-roll process. The active layer includes low-bandgap high-polymer PTB7, Fullerenes derivative PC71BM, and high-boiling-point additives. The addition of the high-boiling-point additives can enhance the efficiency of organic solar cells effectively. In the roll-to-roll process according to the present invention, the drying temperature for the wet film is controlled for controlling the content of additives in the dry film. Thereby, the stability of the overall mass production and the device yield can be both improved.

Abstract: The present invention discloses a method for improving mass-production yield of large-area organic solar cells for forming the active layer using the roll-to-roll process. The active layer includes low-bandgap high-polymer PTB7, Fullerenes derivative PC71BM, and high-boiling-point additives. The addition of the high-boiling-point additives can enhance the efficiency of organic solar cells effectively. In the roll-to-roll process according to the present invention, the drying temperature for the wet film is controlled for controlling the content of additives in the dry film. Thereby, the stability of the overall mass production and the device yield can be both improved.

Abstract: A method of making a solar cell includes: preparing an active layer solution including p-type and n-type organic semiconductor materials, a solvent, and an additive, the additive containing 1, 8-iodooctane (DIO) and 1-chloronaphthalene (CN) that has a total volume not greater than 3 vol % based on a total volume of the solvent and the additive; preparing an assembly having a substrate, a first electrode layer, and a first transporting layer; coating the active layer solution on the first transporting layer to form a wet active layer; drying the wet active layer at a temperature not greater than 60° C.; and forming a second transporting layer and a second electrode layer on the active layer.