Abstract: An ultrasonic peening-type integrated machining method for cutting and extrusion includes: applying transverse ultrasonic vibration or a vibration component, which is vertical to a cutting speed direction to a cutting tool on a machine tool; setting a cutting parameter and an ultrasonic vibration parameter such that a dynamic negative clearance angle is generated in a cutting procedure and a flank face of the cutting tool conducts ultrasonic peening extrusion on the surface of the workpiece; setting an extrusion overlap ratio; setting a wear standard of flank faces extruded by the cutting tool; controlling a vibration cutting trajectory phase difference of the cutting tool during two adjacent rotations; and turning on the machine tool in order to ensure that cutting and surface extrusion strengthening of the workpiece are completed in one procedure without separate strengthening procedures. The method conducts extrusion strengthening on the surface of the workpiece while cutting the workpiece.

Abstract: An ultrasonic peening-type integrated machining method for cutting and extrusion includes: applying transverse ultrasonic vibration or a vibration component, which is vertical to a cutting speed direction to a cutting tool on a machine tool; setting a cutting parameter and an ultrasonic vibration parameter such that a dynamic negative clearance angle is generated in a cutting procedure and a flank face of the cutting tool conducts ultrasonic peening extrusion on the surface of the workpiece; setting an extrusion overlap ratio; setting a wear standard of flank faces extruded by the cutting tool; controlling a vibration cutting trajectory phase difference of the cutting tool during two adjacent rotations; and turning on the machine tool in order to ensure that cutting and surface extrusion strengthening of the workpiece are completed in one procedure without separate strengthening procedures. The method conducts extrusion strengthening on the surface of the workpiece while cutting the workpiece.

Abstract: A separative high-pressure cooling and lubrication method is provided. The method includes: S1: apply ultrasonic vibration on the cutting tool on a machine tool; S2: deliver high-pressure cutting fluid to a jet nozzle so as to spray the high-pressure cutting fluid to the cutting zone of the ongoing process. The method also includes: S3: set cutting parameters and ultrasonic vibration parameters to adjust the separation amount ? between the cutting tool and workpiece, and adjust the pressure of the high-pressure cutting fluid; S4: when the cutting tool and the workpiece separate completely with each other periodically, the high-pressure cutting fluid enters and flows through the interior of cutting zone, forming liquid film on the surfaces of the cutting tool and the workpiece. In step S4, the cutting tool and the workpiece and cooled, and liquid film is formed on the surfaces of the cutting tool and the workpiece.