Abstract: A method for iron making by continuous smelting reduction, including: (1) mixing iron- containing mineral powder with a reducing agent and a slag former to obtain mixed powder materials; (2) placing furnace startup materials in a reducing furnace, and heating the furnace startup materials to be in a molten state to form a furnace startup molten pool; (3) conveying the mixed powder materials into the reducing furnace, and blowing oxidizing combustibles into the reducing furnace for heating; (4) performing stirring by a stirring paddle to form a molten slag layer and a molten iron layer; and performing stirring so that a vortex is formed in the molten slag layer; and (5) adjusting a position of the stirring paddle, a stirring speed and a conveying quantity of the mixed powder materials to enable the molten iron and the reduced molten slag to be respectively continuously discharged.

Abstract: The invention relates to a method for preparing high-melting-point metal powder through multi-stage deep reduction, and belongs to the technical field of preparation of powder. The method includes the following steps of mixing dried high-melting-point metal oxide powder with magnesium powder and performing a self-propagating reaction, placing an intermediate product into a closed reaction kettle, leaching the intermediate product with hydrochloric acid as a leaching solution so as to obtain a low-valence oxide MexO precursor of the low-valence high-melting-point metal; uniformly mixing the precursor with calcium powder, pressing the mixture, placing the pressed mixture into a vacuum reduction furnace, heating the vacuum reduction furnace to 700-1200° C., performing deep reduction for 1-6 h, leaching a deep reduction product with hydrochloric acid as a leaching solution and performing treatment, so as to obtain the high-melting-point metal powder.

Abstract: An amplification method for a metallurgical process includes the following steps: determining a general rate equation by a metallurgical macrokinetics research method, and determining the most critical technology steps which affect a reaction rate to obtain reaction characteristics; determining physical field characteristics of a reactor to optimize the reactor by a physical simulation method and/or a numerical simulation method; according to the reaction characteristics and the physical field characteristics of the reactor, determining a single factor of a reaction period; according to an affection relationship in a metallurgical reaction process, determining a single factor amplification number; and solving pilot-scale test results by a hot state experiment or a simulation means, verifying an amplification criterion, obtaining an amplification scheme, performing industrialization, and completing metallurgical process amplification.

Abstract: The present invention provides a method for preparing ferrovanadium alloys based on aluminothermic self-propagating gradient reduction and slag washing refining. The method includes the steps of (1) performing aluminothermic self-propagating gradient reduction; (2) performing heat preserving and smelting to obtain an upper layer alumina-based slag and a lower layer alloy melt; (3) jetting refining slags into the lower layer alloy melt, and performing stirring and slag washing refining; and (4) cooling the refined high-temperature melt to room temperature, and removing an upper layer smelting slag to obtain the ferrovanadium alloys.

Abstract: The invention relates to a method for preparing high-melting-point metal powder through multi-stage deep reduction, and belongs to the technical field of preparation of powder. The method includes the following steps of mixing dried high-melting-point metal oxide powder with magnesium powder and performing a self-propagating reaction, placing an intermediate product into a closed reaction kettle, leaching the intermediate product with hydrochloric acid as a leaching solution so as to obtain a low-valence oxide MexO precursor of the low-valence high-melting-point metal; uniformly mixing the precursor with calcium powder, pressing the mixture, placing the pressed mixture into a vacuum reduction furnace, heating the vacuum reduction furnace to 700-1200° C., performing deep reduction for 1-6 h, leaching a deep reduction product with hydrochloric acid as a leaching solution and performing treatment, so as to obtain the high-melting-point metal powder.

Abstract: The present invention provides a method for preparing ferrovanadium alloys based on aluminothermic self-propagating gradient reduction and slag washing refining. The method includes the steps of (1) performing aluminothermic self-propagating gradient reduction; (2) performing heat preserving and smelting to obtain an upper layer alumina-based slag and a lower layer alloy melt; (3) jetting refining slags into the lower layer alloy melt, and performing stirring and slag washing refining; and (4) cooling the refined high-temperature melt to room temperature, and removing an upper layer smelting slag to obtain the ferrovanadium alloys.

Abstract: A method for smelting magnesium quickly and continuously includes: preparing dolomite or magnesite with reductants and fluorite at a predetermined ratio, uniformly mixing the prepared ingredients to obtain pellets, and calcining the obtained pellets in an argon or nitrogen atmosphere; continuously feeding the high-temperature calcined pellets (without being cooled) under argon protection into a reduction furnace, and performing a high-temperature reduction reaction in a flowing argon atmosphere to obtain high-temperature magnesium steam; and enabling the high-temperature magnesium steam to be carried out of the high-temperature reduction furnace by an argon flow, and performing condensation to obtain metal magnesium. The present invention eliminates a vacuum system and a vacuum reduction tank, so that quick and continuous production of the metal magnesium is realized, the reduction time is shortened to 90 min or less, and the recovery rate of magnesium is increased to 88% or more.

Abstract: A method for recovering alkali and aluminum during treatment of Bayer red mud using a calcification-carbonation method, including steps of mixing the Bayer red mud with calcium aluminate or with calcium aluminate and lime, performing calcification dealkalization conversion in a high-concentration alkaline liquor, and carbonizing the calcified residues produced during dealkalization to obtain carbonized residues; and then performing low-temperature aluminum dissolution, aluminum precipitation and the like to obtain calcium aluminate products, which is returned to the calcification dealkalization conversion of the red mud for recycling. Part of an alkali-containing and aluminum-containing liquid phase after calcification dealkalization conversion can be used as supplementary alkali in the Bayer production course for recycling. The method is energy-saving and environmentally-friendly, and allows recovering alkali and aluminum from the red mud and harmless treatment of the Bayer red mud.

Abstract: A method for smelting magnesium quickly and continuously includes: preparing dolomite or magnesite with reductants and fluorite at a predetermined ratio, uniformly mixing the prepared ingredients to obtain pellets, and calcining the obtained pellets in an argon or nitrogen atmosphere; continuously feeding the high-temperature calcined pellets (without being cooled) under argon protection into a reduction furnace, and performing a high-temperature reduction reaction in a flowing argon atmosphere to obtain high-temperature magnesium steam; and enabling the high-temperature magnesium steam to be carried out of the high-temperature reduction furnace by an argon flow, and performing condensation to obtain metal magnesium. The present invention eliminates a vacuum system and a vacuum reduction tank, so that quick and continuous production of the metal magnesium is realized, the reduction time is shortened to 90 min or less, and the recovery rate of magnesium is increased to 88% or more.

Abstract: A method for recovering alkali and aluminum during treatment of Bayer red mud using a calcification-carbonation method, including steps of mixing the Bayer red mud with calcium aluminate or with calcium aluminate and lime, performing calcification dealkalization conversion in a high-concentration alkaline liquor, and carbonizing the calcified residues produced during dealkalization to obtain carbonized residues; and then performing low-temperature aluminum dissolution, aluminum precipitation and the like to obtain calcium aluminate products, which is returned to the calcification dealkalization conversion of the red mud for recycling. Part of an alkali-containing and aluminum-containing liquid phase after calcification dealkalization conversion can be used as supplementary alkali in the Bayer production course for recycling. The method is energy-saving and environmentally-friendly, and allows recovering alkali and aluminum from the red mud and harmless treatment of the Bayer red mud.