Abstract: An electronic device has a foldable display. First and second portions of an electronic device housing for the device may be joined using a hinge. A flexible display may overlap the first housing portion and the second housing portion and may bend along a bend axis as the first and second housing portions are rotated relative to each other using the hinge. The hinge may include toothed members such as gears and a rack member. The rack member may have a surface with curved portions. The gears may include rotating gears that walk along the curved portions of the rack member as the electronic device is folded and unfolded. The hinge may include gears that are fixedly attached to the first and second housing portions and that engage the rotating gears. Linkage members may hold together gears and the rack member.

Abstract: An electronic device has a foldable display. First and second portions of an electronic device housing for the device may be joined using a hinge. A flexible display may overlap the first housing portion and the second housing portion and may bend along a bend axis as the first and second housing portions are rotated relative to each other using the hinge. The hinge may include toothed members such as gears and a rack member. The rack member may have a surface with curved portions. The gears may include rotating gears that walk along the curved portions of the rack member as the electronic device is folded and unfolded. The hinge may include gears that are fixedly attached to the first and second housing portions and that engage the rotating gears. Linkage members may hold together gears and the rack member.

Abstract: An tool for the incremental forming of material sheeting is disclosed. The tool comprises a forming tip, a shank, and an interface adapter positioned between the forming tip and the shank. The forming tip has a diameter and the shank has a diameter. The diameter of the forming tip is greater than the diameter of the shank. The forming tip may be of a variety of configurations. The forming tip may be donut-shaped. The donut-shaped tip may have a recessed area formed therein. The recessed area may be frustoconically shaped. As an alternative to the forming tip being donut-shaped, the forming tip may be made up of at least two forming spheres. An adapter is provided to which the spheres may be attached either directly or by arms. The diameters of the spheres may be the same or may be different diameters.

Abstract: A method of incrementally forming a workpiece. The method may include incrementally forming a stiffening feature on the workpiece and incrementally forming a part on the workpiece. A gap between forming tools may be decreased to reform the part.

Abstract: A forming tool stamps sheet metal blanks into a desired shape. A contoured surface is defined for the forming tool so that respective portions of the metal blank flow over the contoured surface during forming. An intrinsic material flow pattern resulting from the contoured surface is compared to a desired flow in order to identify regions of the contoured surface having an insufficient flow that creates areas in the formed metal blank receiving less than a desired amount of metal. A surface microtexture is applied onto the contoured surface in a pattern selected to increase metal flow along the identified regions by providing a coefficient of friction in the identified regions that is reduced relative to adjacent regions of the contoured surface.

Abstract: A forming tool stamps sheet metal blanks into a desired shape. A contoured surface is defined for the forming tool so that respective portions of the metal blank flow over the contoured surface during forming. An intrinsic material flow pattern resulting from the contoured surface is compared to a desired flow in order to identify regions of the contoured surface having an insufficient flow that creates areas in the formed metal blank receiving less than a desired amount of metal. A surface microtexture is applied onto the contoured surface in a pattern selected to increase metal flow along the identified regions by providing a coefficient of friction in the identified regions that is reduced relative to adjacent regions of the contoured surface.

Abstract: An tool for the incremental forming of material sheeting is disclosed. The tool comprises a forming tip, a shank, and an interface adapter positioned between the forming tip and the shank. The forming tip has a diameter and the shank has a diameter. The diameter of the forming tip is greater than the diameter of the shank. The forming tip may be of a variety of configurations. The forming tip may be donut-shaped. The donut-shaped tip may have a recessed area formed therein. The recessed area may be frustoconically shaped. As an alternative to the forming tip being donut-shaped, the forming tip may be made up of at least two forming spheres. An adapter is provided to which the spheres may be attached either directly or by arms. The diameters of the spheres may be the same or may be different diameters.

Abstract: A manufacturing method forms components having a desired shape. A contoured surface is defined for a forming tool for forming a metal blank into the desired shape, wherein respective portions of the metal blank flow over the contoured surface during forming. An intrinsic material flow pattern resulting from the contoured surface is compared to a desired flow in order to identify regions of the contoured surface having an insufficient flow that creates areas in the formed metal blank receiving less than a desired amount of metal. A surface microtexture is applied onto the contoured surface in a pattern selected to increase metal flow along the identified regions by providing a friction in the identified regions that is reduced relative to adjacent regions of the contoured surface.

Abstract: In one or more embodiments, a composite die includes a die face defining a protrusion and including a first metal, and a die base supporting the die face, the die base including a housing, a first filler positioned within the housing and contacting the protrusion, and a bridging member reinforcing the housing, the housing including a second metal different than the first metal.

Abstract: A friction stir spot welding tool and a self-piercing riveting tool are disclosed for joining parts. The parts are clamped between a head and anvil support of the friction stir spot welding tool or the self-piercing riveting tool. A plurality of clamping and heating modules are attached to an attachment fixture on the head and the anvil support that heats the area around the pin of the friction stir spot welding tool or self-piercing riveting tool prior to and during the joining operation.

Abstract: A cutting tool comprising first and second surfaces that intersect at an edge, wherein the first surface (e.g., a rake face, a flank surface or a margin) has a textured region comprising a multiplicity of recesses each having a length greater than its width. The recesses are distributed in a pattern comprising rows of recesses arranged lengthwise along respective lines with spaces between neighboring recesses. The recesses of one row are offset from the recesses of the next row. Each recess of the one row having one end portion that overlaps with an end portion of one recess in the next row and another end portion that overlaps with an end portion of another recess in the next row. The recesses are generally parallel to the edge.

Abstract: In one or more embodiments, a composite die includes a die face defining a protrusion and including a first metal, and a die base supporting the die face, the die base including a housing, a first filler positioned within the housing and contacting the protrusion, and a bridging member reinforcing the housing, the housing including a second metal different than the first metal.

Abstract: An incremental forming machine binder is provided that has a blank holding opening that may be subdivided into smaller blank holding openings. The opening is subdivided by one or more clamping modules that are connected by connecting modules to each other and the frame. Clamps are attached to the clamping modules to clamp blanks in the blank holding openings. Multiple blanks may be secured to the binder for incremental forming.

Abstract: A method of incrementally forming a workpiece. The method may include incrementally forming a stiffening feature on the workpiece and incrementally forming a part on the workpiece. A gap between forming tools may be decreased to reform the part.

Abstract: The stamping of a metal sheet within a stamping die is simulated. The die includes a drawbead running perpendicular to a draw direction. A plurality of successive states are generated for iteratively representing the metal sheet from a blank shape to a final stamped shape. The drawbead is represented as a two-dimensional flat band within a model of the stamping die. Forces acting on the metal sheet are calculated at each successive state to define a next successive state. The calculating step includes a restraining force of the drawbead acting on the metal sheet calculated in response to a predetermined function of a length of the metal sheet engaged in the flat band in respective states. The particular width and location of the flat band achieve improved accuracy of estimating the restraining force.

Abstract: A method of incrementally forming a workpiece. The method may include incrementally forming a stiffening feature on the workpiece and incrementally forming a part on the workpiece. A gap between forming tools may be decreased to reform the part.

Abstract: A method of conducting vehicle usage data analysis is provided. The method includes providing usage data about at least one vehicle to a database. The usage data may be analyzed and compared to a member of a set of vehicle development models to determine whether to update a vehicle development model. The usage data may also be analyzed to determine whether to transmit a communication to a vehicle.

Abstract: A method of incrementally forming a workpiece. The method includes incrementally forming a first monotonic wrap surface in a first direction and incrementally forming a second wrap surface in a second direction disposed opposite the first direction.

Abstract: In one or more embodiments, a weldability of a stack-up for use in vehicle part production may be determined. The determination may include receiving general stack-up information, welding standards data for forming a stack-up, and one or more inputs defining one or more stack-up design variables. Additionally, standardized stack-up information may be generated based on the general stack-up information, the one or more design variables, and the welding standards data. Furthermore, historical welding data may be received for predicting a weldability of the stack-up. Predictive logic may be applied to the standardized stack-up information based on the historical welding data to obtain one or more weldability predictions for the stack-up. The one or more weldability predictions may be transmitted for use in vehicle part production.

Abstract: An incremental forming machine binder is provided that has a blank holding opening that may be subdivided into smaller blank holding openings. The opening is subdivided by one or more clamping modules that are connected by connecting modules to each other and the frame. Clamps are attached to the clamping modules to clamp blanks in the blank holding openings. Multiple blanks may be secured to the binder for incremental forming.