Abstract: An article comprises a substrate; a coating comprising a carbon composite; and a binding layer disposed between the substrate and the coating. The carbon composite comprises carbon and a binder containing one or more of the following: SiO2; Si; B; B2O3; a metal; or an alloy of the metal; and the metal comprises one or more of the following: aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.

Abstract: A carbon composite comprises carbon microstructures having interstitial spaces among the carbon microstructures; and a binder disposed in at least some of the interstitial spaces; wherein the carbon microstructures comprise unfilled voids within the carbon microstructures.

Abstract: A sensor for detecting well conditions includes at least one transducer positioned at an end of the carrier. The carrier is positioned adjacent to and exposed to a wellbore wall and the transducer is configured to generate mechanical waves in the carrier. The carrier conveys the mechanical waves and has one or more sections initially free of a physical deformation that causes reflection of the mechanical waves. The sections physically deform to cause reflected mechanical waves when subjected to a loading from the formation. The transducer generates a signal representative of reflected mechanical waves received at the end of the carrier. The location of the loading is estimated using the received signal. It is emphasized that this abstract is provided to comply with the rules requiring an abstract, which will allow a searcher or other reader to quickly ascertain the general subject matter of the technical disclosure.

Abstract: Articles comprising carbon composites are disclosed. The carbon composites contain carbon microstructures having interstitial spaces among the carbon microstructures; and a binder disposed in at least some of the interstitial spaces; wherein the carbon microstructures comprise unfilled voids within the carbon microstructures. Alternatively, the carbon composites contain: at least two carbon microstructures; and a binding phase disposed between the at least two carbon microstructures; wherein the binding phase comprises a binder comprising one or more of the following: SiO2; Si; B; B2O3; a metal; or an alloy of the metal; and wherein the metal is at least one of aluminum; copper; titanium; nickel; tungsten; chromium; iron; manganese; zirconium; hafnium; vanadium; niobium; molybdenum; tin; bismuth; antimony; lead; cadmium; or selenium.

Abstract: A method of deploying an apparatus in a wellbore comprises positioning a device at a predetermined location; wherein the device comprises a composition that contains an expandable graphite, and a metallic binder, and wherein the composition has a first shape; and exposing the composition to a microwave energy to cause the composition to attain a second shape different from the first shape. Alternatively, the composition further comprises an activation material comprising a thermite, a mixture of Al and Ni, or a combination comprising at least one of the foregoing and a method of deploying an apparatus comprising such a composition includes exposing the composition to a selected form of energy.

Abstract: A method for the manufacture of a carbon composite comprises compressing a combination comprising carbon and a binder at a temperature of about 350° C. to about 1200° C. and a pressure of about 500 psi to about 30,000 psi to form the carbon composite; wherein the binder comprises a nonmetal, metal, alloy of the metal, or a combination thereof; wherein the nonmetal is selected from the group consisting of SiO2, Si, B, B2O3, and a combination thereof; and the metal is selected from the group consisting of aluminum, copper, titanium, nickel, tungsten, chromium, iron, manganese, zirconium, hafnium, vanadium, niobium, molybdenum, tin, bismuth, antimony, lead, cadmium, selenium, and a combination thereof.

Abstract: A carbon composite contains a plurality of expanded graphite particles; and a second phase comprising a carbide, a carbonization product of a polymer, or a combination thereof; wherein the second phase bonds at least two adjacent basal planes of the same expanded graphite particle together. Methods of making the carbon composite and articles comprising the carbon composite are also disclosed.

Abstract: An embodiment of a method of manufacturing a downhole fluid control apparatus includes generating, using a processor, a design for a metallic porous structure configured to be deployed with a fluid control device, the fluid control device configured to be disposed in a borehole in an earth formation and inhibit the flow of particulates between a flow conduit and at least one of the borehole and the formation. The method also includes applying an energy beam from an energy source to a granular metallic material, and additively forming the metallic porous structure based on the design as a single structure having a distribution of pores therein.

Abstract: Systems and methods for the construction of components such as laminations for the stator core of an ESP motor wherein particles of different materials are mixed and pressed together at an elevated temperature to form a composite material in the desired lamination shape. The materials are selected to provide characteristics such as high magnetic permeability from one material and high thermal conductivity from the other material. The particles of the different materials are pressed together at a temperature that is sufficiently high to fuse the particles together and form a composite material, but is also sufficiently low that the materials are not sintered. The individual materials therefore retain their original characteristics, and the composite material benefits from the high magnetic permeability of the first material and the high thermal conductivity of the other material.

Abstract: A downhole sensor including a body configured for attachment to a downhole pump. The body having a fluid receiving portion; and, an ultrasonic transducer supported by the body; wherein ultrasonic pulses transmitted by the ultrasonic transducer are directed towards the fluid receiving portion, and reflected waves receivable by the ultrasonic transducer are indicative of a liquid fluid level and type of fluid within the fluid receiving portion. A method of determining a liquid fluid level and a type of fluid adjacent a downhole pump.

Abstract: A dissolvable tool includes a body having at least one stress riser configured to concentrate stress thereat to accelerate structural degradation of the body through chemical reaction under applied stress within a reactive environment.

Abstract: A process for preparing a disintegrable powder compact, the process comprises: combining: a primary particle comprising a ferrous alloy which comprises carbon; and a secondary particle to form a composition; compacting the composition to form a preform; and sintering the preform to form the disintegrable powder compact by forming a matrix from one of the primary particle or the secondary particle; and forming a plurality of dispersed particles from the other of the primary particle or the secondary particle, wherein the dispersed particles are dispersed in the matrix, the disintegrable powder compact is configured to disintegrate in response to contact with a disintegration fluid, and the primary particle and secondary particle have different standard electrode potentials.

Abstract: A powder metal compact is disclosed. The powder compact includes a substantially elongated cellular nanomatrix comprising a nanomatrix material. The powder compact also includes a plurality of substantially elongated dispersed particles comprising a particle core material that comprises Mg, Al, Zn or Mn, or a combination thereof, dispersed in the cellular nanomatrix. The powder compact further includes a bond layer extending throughout the cellular nanomatrix between the dispersed particles, wherein the cellular nanomatrix and the dispersed particles are substantially elongated in a predetermined direction.

Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Al—Cu—Mg, Al—Mn, Al—Si, Al—Mg, Al—Mg—Si, Al—Zn, Al—Zn—Cu, Al—Zn—Mg, Al—Zn—Cr, Al—Zn—Zr, or Al—Sn—Li alloy, or a combination thereof, dispersed in the cellular nanomatrix.

Abstract: A method of making a selectively corrodible article is disclosed. The method includes forming a powder comprising a plurality of metallic powder particles, each metallic powder particle comprising a nanoscale metallic coating layer disposed on a particle core. The method also includes forming a powder compact of the powder particles, wherein the powder particles are substantially elongated in a predetermined direction to form substantially elongated powder particles. In one embodiment, forming the powder compact includes compacting the powder particles into a billet, and forming the billet to provide the powder compact of the powder particles, wherein the powder particles are substantially elongated in a predetermined direction to form substantially elongated powder particles.

Abstract: A downhole communications arrangement including one or more electromagnetic (EM) devices; and a shield disposed relative to the one or more devices. The shield preventing or reducing passage of one or more EM frequencies and being alterable by one or more selected conditions to allow passage of the one or more frequencies. A method for communicating in a downhole environment.

Abstract: A method for perforating a formation interval in a well is disclosed. The method includes disposing a perforation gun comprising a shaped charge in the well proximate the formation interval, wherein the shaped charge comprises a charge case having a charge cavity, a liner disposed within the charge cavity and an explosive disposed within the charge cavity between the liner and the charge case, wherein the charge case and liner are each formed from a selectively corrodible powder compact material. The method also includes detonating the shaped charge to form a perforation tunnel in the formation interval and deposit a liner residue in the perforation tunnel The method further includes exposing the perforation gun and perforation tunnel to a predetermined wellbore fluid after detonating the shaped charge to remove a liner residue from the perforation tunnel and the charge case from the well.

Abstract: A method of making a reconfigurable article is disclosed. The method includes providing a powder comprising a plurality of base material particles. The method also includes providing a powder comprising a plurality of removable material particles; and forming a base article from the base material comprising a plurality of removable material particles. A method of using a reconfigurable article is also disclosed. The method includes forming a base article, the base article comprising a base material and a removable material, wherein the base article comprises a downhole tool or component. The method also includes inserting the base article into a wellbore. The method further includes performing a first operation utilizing the base article; exposing the removable material of the base article to a wellbore condition that is configured to remove the removable material and form a modified article; and performing a second operation using the article.

Abstract: A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an Mg—Zr, Mg—Zn—Zr, Mg—Al—Zn—Mn, Mg—Zn—Cu—Mn or Mg—W alloy, or a combination thereof, dispersed in the cellular nanomatrix.

Abstract: A method of making a radially expandable device, including extruding a bulk of a material in an extrusion direction to form an extruded member. The material operatively arranged to disintegrate upon exposure to a selected borehole fluid; and forming a tubular body with the extruded member such that the extrusion direction is aligned circumferentially with respect to the tubular body.