Abstract: Systems and methods are disclosed herein for repairing components. A material layer may be deposited on a surface of a component. The material layer may cover a cooling hole. A pulsed heat source may heat the component and the material layer. An infrared camera may take a series of images of the component. A location of the cooling hole may be identified based on thermal properties of the component. A removal tool may remove a portion of the material layer in order to expose the cooling hole.

Abstract: A thermal inspection system is provided for a gas turbine engine hot section component with a cooling passage. This thermal inspection system includes a fluid subsystem operable to supply a fluid into the cooling passage. The thermal inspection system also includes a thermal camera subsystem operable to monitor a fluid temperate difference of the fluid exiting the cooling passage relative to the input temperature of the fluid supplied to the cooling passage.

Abstract: A method of determining the thickness of an internal wall in a gas turbine engine component includes the steps of utilizing flash thermography to measure a complete thickness of a component between an outer wall and at least one enlarged cooling channel at a location where an outer cooling channel is positioned between the outer wall and the at least one enlarged cooling channel and where at least one member spans the cooling channel, such that the thickness is through the member which spans the outer cooling channel. An outer thickness of the component is measured from the outer wall to an outer wall of the outer cooling channel. A thickness is determined from an inner wall of the outer cooling channel to the at least one enlarged cooling channel by subtracting the measured outer thickness from the complete thickness, and also subtracting a known thickness of the outer cooling channel.

Abstract: A thermal imager has a sensor, a controller, and a flash source. The flash source is an array of IR LEDs. The thermal imager generates a thermal image of a work piece by generating an IR pulse, and sensing the IR radiation from the part.

Abstract: A method of identifying a flaw in a part is provided that includes vibrating a part to induce heat. The heat originates in any flaws in the part. A thermal image is obtained using, for example, an infrared camera. A mathematical representation of the thermophysics, such as the heat conduction or thermal energy equations using the boundary element method or finite element method is used to identify a source and an intensity of the heat identified with the thermal image. Using the source and intensity of the heat, flaw characteristics for the part can be determined. The method is employed using an inspection system that includes a vibration device for vibrating the part. An imaging device, such as an infrared camera, measures temperature on the surface of the part. An assumption is made or additional measurements are taken to obtain values for surface flux or surface heat transfer coefficients. A processor communicates with the imaging device for receiving the surface temperature.

Abstract: An inspection apparatus includes a light source positioned to direct light to a first surface of a workpiece. An infrared detector is positioned to receive radiation from the first surface. A data acquisition and processing computer is coupled to the light source and the infrared detector. The computer triggers the light source to emit the light a number of instances. The computer acquires thermal data from the infrared detector for a number of times after each of the instances. The computer is configured to process the data using a theoretical solution to analyze the thermal data based upon an average of the thermal data for a number of each of corresponding ones of the times from different ones of the instances.

Abstract: A method of identifying a flaw in a part is provided that includes vibrating a part to induce heat. The heat originates in any flaws in the part. A thermal image is obtained using, for example, an infrared camera. A mathematical representation of the thermophysics, such as the heat conduction or thermal energy equations using the boundary element method or finite element method is used to identify a source and an intensity of the heat identified with the thermal image. Using the source and intensity of the heat, flaw characteristics for the part can be determined. The method is employed using an inspection system that includes a vibration device for vibrating the part. An imaging device, such as an infrared camera, measures temperature on the surface of the part. An assumption is made or additional measurements are taken to obtain values for surface flux or surface heat transfer coefficients. A processor communicates with the imaging device for receiving the surface temperature.

Abstract: A method of detecting defects in structures, comprising the steps of inducing mechanical energy in a structure via the emission of a broad-band acoustic signal, and capturing over a time interval a plurality of images of the structure each of the plurality of images comprised of a plurality of pixels arranged in a plurality of rows and columns each indicative of an intensity of infrared energy emitted by a portion of the structure.

Abstract: An inspection apparatus includes a light source positioned to direct light to a first surface of a workpiece. An infrared detector is positioned to receive radiation from the first surface. A data acquisition and processing computer is coupled to the light source and the infrared detector. The computer triggers the light source to emit the light a number of instances. The computer acquires thermal data from the infrared detector for a number of times after each of the instances. The computer is configured to process the data using a theoretical solution to analyze the thermal data based upon an average of the thermal data for a number of each of corresponding ones of the times from different ones of the instances.

Abstract: A method of detecting defects in structures, comprising the steps of inducing mechanical energy in a structure via the emission of a broad-band acoustic signal, and capturing over a time interval a plurality of images of the structure each of the plurality of images comprised of a plurality of pixels arranged in a plurality of rows and columns each indicative of an intensity of infrared energy emitted by a portion of the structure.

Abstract: A method of detecting defects in structures, comprising the steps of inducing mechanical energy in a structure via the emission of a broad-band acoustic signal, and capturing over a time interval a plurality of images of the structure each of the plurality of images comprised of a plurality of pixels arranged in a plurality of rows and columns each indicative of an intensity of infrared energy emitted by a portion of the structure.

Abstract: A method of detecting defects in structures, comprising the steps of inducing mechanical energy in a structure via the emission of a broad-band acoustic signal, and capturing over a time interval a plurality of images of the structure each of the plurality of images comprised of a plurality of pixels arranged in a plurality of rows and columns each indicative of an intensity of infrared energy emitted by a portion of the structure.

Abstract: A thermal imaging system for detecting cracks and defects in a structure. An ultrasonic transducer is coupled to the structure through a malleable coupler. Ultrasonic energy from the transducer causes the defects to heat up, which is detected by a thermal camera. A control unit is employed to provide timing and control for the operation of the ultrasonic transducer and the camera.

Abstract: A thermal imaging system for detecting cracks and defects in a structure. An ultrasonic transducer is coupled to the structure through a malleable coupler. Ultrasonic energy from the transducer causes the defects to heat up, which is detected by a thermal camera. A control unit is employed to provide timing and control for the operation of the ultrasonic transducer and the camera.

Abstract: A thermal imaging system for detecting cracks in a tooth. An ultrasonic dental cleaning tool is used to transmit ultrasonic energy through a jet of water to the tooth that causes cracks in the tooth to heat up. A thermal camera is used to detect the thermal radiation emitted by the heated cracks. The ultrasonic energy is in the form of a pulse where the frequency of the ultrasonic signal is substantially constant within the pulse. The control unit is employed to provide timing and control of the operation of the dental cleaning tool and the camera.

Abstract: A thermal imaging system for detecting cracks and defects in a component. An electromagnetic acoustic transducer (EMAT) is coupled to the component, and introduces pulsed sound signals therein. The sound signals cause the defects to heat up. The IR radiation from the heated pulses is detected by a thermal camera. The amplitude of the pulsed signals are substantially constant, and the frequency of the pulsed signal can be changed within each pulse. A control unit is employed to provide timing and control for the operation of the EMAT and the camera.

Abstract: A thermal imaging system for detecting cracks and defects in a component. An ultrasonic transducer is coupled to the specimen through a malleable coupler. Ultrasonic energy from the transducer causes the defects to heat up, which is detected by a thermal camera. The ultrasonic energy is in the form of a pulse where the frequency of the ultrasonic signal is substantially constant within the pulse. A control unit is employed to provide timing and control for the operation of the ultrasonic transducer and the camera.