Abstract: An optimization method for bending rebound quantity of aluminum roll forming includes the following steps: S1, analyzing the process of aluminum roll forming, and determining decision variables of aluminum rebound quantity and thickness reduction; S2, constructing the optimization model of the bending rebound quantity of aluminum roll forming based on the multi-objective optimization algorithm and clarifying constraints in the process of aluminum roll forming; S3, based on characteristics of the model in S2, proposing the corresponding algorithm to optimize the aluminum rebound quantity and thickness reduction; S4, updating the decision variables that affect the aluminum rebound quantity and thickness reduction; S5, judging the iteration stop condition, and outputting the scheme that improves the bending rebound quantity of roll forming aluminum.