Insulated window assembly
A main support frame is formed from sections of a plastic extrusion and has opposite side portions with peripheral recesses receiving an inner sash unit and outer sash unit each having a frame formed from sections of a plastic extrusion and supporting an insulated glass unit. Hinges support the dual sash units for pivotal movement between open and closed positions, and gear connected telescopic link members connect the main frame to the sash frames for simultaneous movement. A lock system includes a handle on the inner sash unit for moving straps with studs on the sash frames through a connector mechanism mounted on the main frame for simultaneously locking and releasing both sash units and for releasing only the inner sash unit. A screen and/or mini-blind can be supported between the sash units, and the window system with dual sash units may be constructed in various forms.
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This Application is the U.S. National Phase of International Application Number PCT/EP2013/059950 filed on May 14, 2013, which claims priority to U.S. patent application Ser. No. 13/472,275 filed on May 15, 2012.
BACKGROUND OF THE INVENTIONIn the construction of window units or assemblies using extrusions of plastics materials such as polyvinylchloride (PVC), for example, as disclosed in U.S. Pat. No. 4,941,288, U.S. Pat. No. 5,003,747, U.S. Pat. No. 6,055,782, U.S. Pat. No. 6,826,871 and U.S. Pat. No. 7,975,432 which issued to the inventor and assignee of the present invention, it has been found desirable to provide an operable window unit or assembly which significantly increases thermal conductivity resistance, windload resistance, storm-driven debris impact resistance and also an increased barrier to sound transmission. It has also been found desirable to provide a window assembly with increased air and water infiltration resistance, forced entry resistance, and an increased protection from infrared and ultraviolet light. Furthermore, it is desirable to provide all of these desirable features in a window unit or assembly that is convenient to use as well as economical in construction. While operable window assemblies have been produced or proposed that provide some of the above features, none of the assemblies provides all of the desirable features and advantages mentioned above.
SUMMARY OF THE INVENTIONThe present invention is directed to an improved insulated window assembly that provides all of the desirable features and advantages mentioned above. In accordance with one embodiment of the invention, the assembly includes a main support frame for installing in an opening of a building structure and constructed of sections of extruded plastics material and which has opposite side portions defining an inner peripheral cavity or recess and an outer peripheral cavity or recess. A set of parallel spaced sash units include a pair of sash frames that are also constructed of sections of an extruded plastics material and are positioned within the recesses, with each sash frame enclosing parallel spaced insulated glass panels. One set of hinges connect the inner sash unit to one of the frame members and a second set of hinges connect the outer sash unit to one of the frame members of the main support frame and support the sash units for movement between open and closed positions where the sash frames are sealed by weather seals contacting the opposite side portions of the main frame.
A set of elongated telescoping link members connect the inner sash frame and the outer sash frame to the main support frame with the telescoping link members connected to a set of opposing gears to provide simultaneous movement of the inner sash unit and the outer sash unit. A lock system includes a handle member adjacent the inner sash frame and operates a lock connector within the main support frame to release both the inner sash frame and outer sash frame and to secure and compress both sash frames to the opposite side portions of the main frame in response to movement of the handle from an open position to a closed position.
Other features and advantages of the invention will be apparent from the following description, the accompanying drawings and the appended claims.
Referring to
An inner sash assembly or unit 50 is positioned within the inner cavity 42, and an outer sash assembly or unit 52 is supported within the outer cavity 44 of the main support frame 32, as shown in
Each of the inner sash units 50 and outer sash units 52 are supported for pivotal movement by the set or pair of hidden hinges 78 (
Each of the telescopic arms 95 includes a channel member 102 (
Referring to
The vertical strap 126 supports a set of upper and lower locking pins or studs 130 and an intermediate stud 132, and the studs project outwardly into the inner recess 42 within the main support frame member 34. The upper portion of the vertical strap 126 is connected by a curved thin flexible band section 136 (
The lock system 120 also includes a vertical strap 146 (
As shown in
As shown in
As also shown in
When the handle member 122 is rotated to a horizontal position (
When the handle member 122 is moved from its closed or down position (
Referring to
The gear 207 enables the arms 95′ to rotate in opposite directions so that when the inner sash unit 194 is pivoted between its closed position and its open position, the outer sash unit 196 simultaneously moves between its closed position and its open position, shown in
Referring to
As shown in
As shown in
From the drawings and the above description, it is apparent that an insulated window assembly constructed in accordance with the invention provides desirable features and advantages. More specifically, the dual insulated sash units provide significant thermal efficiency by substantially increasing the resistance to thermal conductivity through the window assembly. The dual sash units also significantly increase the resistance to both positive and negative windloads and to storm-driven air born debris impact resistance since one of the sash units always presses tighter against the main support frame in response to either positive or negative windload or debris impact. The dual sash units each having double insulated glass panels and the additional dead air space between the sash units also provide an increased barrier to the transmission of sound energy. In addition, the window assembly provides simple operation by conveniently pulling on one handle on the inner sash unit to open both sash units and pushing the handle to close both sash units. Turning the handle effectively locks and unlocks both sash units to the main support frame and also provides for releasing only the inner sash unit without unlocking the outer sash unit.
The dual insulated sash units having flange portions 57 which overlap the main frame members further provide or increase resistance to forced entry and to water and air infiltration. In addition, the construction of the dual insulated sash units with identical sash frames and glass or glazing units, significant reduces the cost of manufacturing the window assembly since both sash units can be produced at the same time. The dual sash window assembly further provides protection for the window blind unit and the screen unit from being damaged by weather, abrasion or insects and from collecting dust and dirt. It is also within the scope of the invention to fix or lock the outer sash unit of a dual sash casement window assembly so that the outer sash unit does not open and serves as a picture window. The lock system then provides for opening and closing and locking only the inner sash unit to the main support frame and for convenient access to the mini-blind unit and to the outer sash unit for cleaning. An insulated window assembly constructed in accordance with the invention may also be used to form a door assembly which would provide the same advantages described above.
While the forms of window assemblies herein described constitute preferred embodiments of the invention, it is to be understood that the invention is not limited to these precise forms, and that changes made therein without departing from the scope and spirit of the invention as defined in the appended claims.
Claims
1. An insulated window assembly comprising:
- a main support frame for installing in a wall opening of a building structure and formed by parallel spaced vertical frame members rigidly connected by vertically spaced horizontal frame members including an upper frame member and a lower frame member, with said support frame having opposite side portions defining a peripheral inner recess and a peripheral outer recess,
- an inner sash unit including an inner sash frame positioned within said inner recess and an outer sash unit including an outer sash frame positioned within said outer recess, with each said sash frame enclosing a transparent glazing unit,
- a set of hinges pivotally connecting each said inner sash unit and said outer sash unit to one of said frame members of said main support frame and supporting each said inner sash unit and said outer sash unit for pivotal movement between an open position and a closed position with said inner sash frame and said outer sash frame sealed by weather seals to said opposite side portions of said main support frame,
- a set of elongated link members connecting said inner sash unit and said outer sash unit to one of said frame members of said main support frame with said link members being connected to provide simultaneous movement of said inner sash unit and said outer sash unit, and
- a lock system including a handle member adjacent said inner sash frame and a sash connector within one of said frame members of said main support frame and operable to secure said inner sash unit and said outer sash unit to said opposite side portions of said main support frame in response to movement of said handle member from an open position to a closed position,
- said lock system comprising an elongated strap member supported by each of said sash frames for longitudinal movement, with each said strap member supporting longitudinally spaced studs, said sash connector includes an actuator member supported within one of said frame members of said main support frame for receiving and engaging one of said studs on said strap member on each of said sash frames, and keeper members mounted on at least one of said frame members of said main support frame for releasably engaging at least one of said studs on said strap member on each of said sash frames for locking each said sash unit in said closed position.
2. The insulated window assembly as defined in claim 1 wherein said link members have first end portions supported for rotation by said one of said frame members of said main support frame, and intermeshing gears connecting said first end portions for simultaneous rotation of said link members.
3. The insulated window assembly as defined in claim 2 wherein said first end portions of said link members are supported for rotation by said upper horizontal frame member of said main support.
4. The insulated window assembly as defined in claim 2 wherein each of said elongated link members comprises a first section and a second section connected for relative telescopic movement, said first section of each said link members having one of said first end portions supported for rotation, and said second section of each of said link members pivotally connected to one of said sash frames.
5. The insulated window assembly as defined in claim 1 wherein said handle member of said lock system has three positions, one position to lock both said inner sash frame and said outer sash frame to said opposite side portions of said main supported frame, a second position to release both said inner sash frame and said outer sash frame from said opposite side portions of said main support frame, and a third position to release only said inner sash frame from said main support frame while the outer sash unit remains closed and locked.
6. The insulated window assembly as defined in claim 1 wherein upper and lower portions of said inner sash frame and said outer sash frame have vent passages with temperature sensing adjustable closure members to permit the escape of overheated air by convection through one or more openings in a portion of the main support frame to the vent passages between said sash units when each of said sash units is in said closed position.
7. The insulated window assembly as defined in claim 1 wherein said vertical frame members and said horizontal frame members of said main support frame comprise sections of an extrusion of plastic material and have substantially the same cross-sectional profile.
8. The insulated window assembly as defined in claim 1 wherein each of said sash frames includes horizontally spaced vertical sash frame members rigidly connected by vertically spaced horizontal sash frame members, and said vertical and horizontal sash frame members comprise sections of an extrusion of plastics material and have substantially the same cross-sectional profile.
9. The insulated window assembly as defined in claim 1 wherein both said inner sash unit and said outer sash unit are pivotally supported by said hinges mounted on one of said vertical frame members of said main support frame.
10. The insulated window assembly as defined in claim 1 wherein said inner sash unit is pivotally supported by said hinges mounted on said horizontal lower frame member of said main support frame, and said outer sash unit is pivotally supported by said hinges mounted on said horizontal upper frame member of said main support frame.
11. The insulated window assembly as defined in claim 1 wherein both said inner sash unit and said outer sash unit are pivotally supported by said hinges mounted on said horizontal upper frame member of said main support frame.
12. The insulated window assembly as defined in claim 1 and including a mini-Venetian blind supported within said main support frame between said inner sash unit and said outer sash unit.
13. An insulated window assembly comprising:
- a main support frame for installing in a wall opening of a building structure and formed by parallel spaced vertical frame members rigidly connected by vertically spaced horizontal frame members including an upper frame member and a lower frame member, with said support frame having opposite side portions defining a peripheral inner recess and a peripheral outer recess,
- an inner sash unit including an inner sash frame positioned within said inner recess and an outer sash unit including an outer sash frame positioned within said outer recess, with each said sash frame enclosing a transparent glazing unit,
- a set of hinges pivotally connecting each said inner sash unit and said outer sash unit to one of said frame members of said main support frame and supporting each said inner sash unit and said outer sash unit for pivotal movement between an open position and a closed position with said inner sash frame and said outer sash frame sealed by weather seals to said opposite side portions of said main support frame,
- a set of elongated link members connecting said inner sash unit and said outer sash unit to one of said frame members of said main support frame with said link members having first end portions supported for rotation by said one of said frame members of said main support frame and with intermeshing gears connecting said first end portions for simultaneous rotation of said link members to provide simultaneous movement of said inner sash unit and said outer sash unit, and
- a lock system including a handle member adjacent said inner sash frame and operable to secure said inner sash unit and said outer sash unit to said opposite side portions of said main support frame in response to movement of said handle member from an open position to a closed position,
- said lock system comprising an elongated strap member supported by each of said sash frames for longitudinal movement, with each said strap member supporting longitudinally spaced studs, said sash connector includes an actuator member supported within one of said frame members of said main support frame for receiving and engaging one of said studs on said strap member on each of said sash frames, and keeper members mounted on at least one of said frame members of said main support frame for releasably engaging at least one of said studs on said strap member on each of said sash frames for locking each said sash unit in said closed position.
14. The window assembly as defined in claim 13 wherein each of said elongated link members comprises a first section and a second section connected for relative telescopic movement, said first section of each said link members having one of said first end portions supported for rotation, and said second section of each of said link members pivotally connected to one of said sash frames.
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Type: Grant
Filed: May 14, 2013
Date of Patent: Feb 26, 2019
Patent Publication Number: 20150128498
Assignee: Deceuninck North America, LLC (Monroe, OH)
Inventors: Philip G. Morton (Germantown, OH), Jonathan G. Morton (Carlisle, OH)
Primary Examiner: Blair M Johnson
Application Number: 14/401,435
International Classification: E06B 9/264 (20060101); E06B 3/26 (20060101); E06B 3/38 (20060101); E05D 15/28 (20060101); E06B 3/36 (20060101); E06B 3/50 (20060101); E05D 3/12 (20060101); E06B 7/02 (20060101); E05F 11/16 (20060101); E06B 3/32 (20060101); E06B 9/52 (20060101); E06B 3/34 (20060101);