Single-serve molded soluble coffee product
A system for preparing an individual serving of coffee includes one or more formed soluble coffee products and a container having one or more holes in a lower portion thereof, the hole(s) sized to prevent the one or more formed soluble coffee products from passing therethrough. The system may include a coffee maker operable to prepare a single serving of coffee from the one or more formed soluble coffee products, the coffee maker including a recess for receiving the container, a water conduit by which water from a water source flows into the container while the container is in the recess, and a heater for heating the water. A method of manufacturing a formed soluble coffee product may include pouring coffee into a mold, pouring a flavor or creamer additive into the mold, and freeze drying the combined coffee and additive while the coffee and additive are in the mold.
This application is a continuation-in-part of U.S. patent application Ser. No. 15/922,774, filed Mar. 15, 2018, which is incorporated by reference herein in its entirety.
STATEMENT RE: FEDERALLY SPONSORED RESEARCH/DEVELOPMENTNot Applicable
BACKGROUNDMany people enjoy drinking coffee as part of a daily routine. However, preparing coffee is time-consuming and can be an inefficient use of time and energy (including electrical energy) when only a single cup is to be prepared. Meanwhile, coffee makers that are designed to prepare a single cup of coffee using a single-serve ground coffee container (e.g. a Keurig® K-Cup® pod) produce an enormous amount of waste that is harmful to the environment. The result of single use K-Cup type pods is that the planet is literally being destroyed. Tens of billions of pods end up in landfills annually. If the discarded pods are placed end-to-end, they would circle the globe 12 times! This means that the waste problem is growing and will grow as more companies and unless mitigated will continue to cause problems exponentially for our planet.
BRIEF SUMMARYThe present disclosure contemplates various systems and methods for preparing an individual serving of coffee. An amount of liquid coffee concentrate to prepare an individual serving of coffee is packaged in a sealed container. Unlike single-serve ground coffee containers like Keurig® K-Cup® pods, the sealed container of liquid coffee concentrate does not need to contain a filter since the process of preparing coffee from a liquid coffee concentrate involves no brewing and produces no used coffee grounds. Due to the absence of a filter and the concentrated nature of liquid coffee concentrate, the sealed container of liquid coffee concentrate can be very small, for example, sized to contain about 5-10 mL of liquid coffee concentrate. A single sealed container of liquid coffee concentrate can be used to prepare a serving of coffee using an existing coffee maker (e.g. a Keurig® coffee maker) designed for single-serve ground coffee containers (e.g. Keurig® K-Cup® pods). An adapter may be provided for receiving the sealed container of liquid coffee concentrate and positioning the sealed container in the coffee maker. When the coffee maker is operated, an upper portion of the sealed container may be pierced by a needle of the coffee maker to allow heated water to flow into the sealed container. A lower portion of the sealed container may be pierced by a needle of the adapter or may be otherwise compromised to allow the combined liquid coffee concentrate and hot water to flow out of the sealed container and into a user's coffee cup.
In accordance with one embodiment, there is a system for preparing an individual serving of coffee using a liquid coffee concentrate. The system includes a sealed container containing an amount of liquid coffee concentrate for the preparation of an individual serving of coffee and a coffee maker operable to prepare a single serving of coffee from the liquid coffee concentrate contained in the sealed container. The coffee maker includes a coffee maker recess for receiving the sealed container, a first coffee maker needle for piercing an entrance hole in an upper portion of the sealed container while the sealed container is in the coffee maker recess, a water conduit by which water from a water source flows into the sealed container through the entrance hole, and a heater for heating the water.
The system may include an adapter for receiving the sealed container and positioning the sealed container in the coffee maker recess, the coffee maker recess receiving the sealed container while the sealed container is in the adapter. The adapter may include an adapter recess for receiving the sealed container, and an exterior sized to fit the coffee maker recess. The adapter may include an adapter needle for piercing an exit hole in a lower portion of the sealed container when the sealed container is pressed into the adapter recess by operation of a lid of the coffee maker being closed down on the sealed container. A combination of the water and the liquid coffee concentrate may flow out of the sealed container through the exit hole.
The sealed container may include a shell having one or more holes in a lower portion thereof, and a coating that covers the one or more holes and melts when contacted by water that has been heated by the heater. A combination of the water and the liquid coffee concentrate may flow out of the sealed container through the one or more holes. The shell may be made from a durable paper and the coating may be made from a waterproof wax, plastic, or parchment.
The coffee maker may include a second coffee maker needle for piercing an exit hole in a lower portion of the sealed container when the sealed container is pressed into the coffee maker recess by operation of a lid of the coffee maker being closed down on the sealed container. A combination of the water and the liquid coffee concentrate may flow out of the sealed container through the exit hole.
The sealed container may contain about 5-10 mL of liquid coffee concentrate.
The sealed container may be have an exterior volume of less than 25 mL.
In accordance with another embodiment, there is a system for preparing an individual serving of coffee using a liquid coffee concentrate and a coffee maker having a coffee maker recess for receiving a single-serve ground coffee container. The system includes a sealed container containing an amount of liquid coffee concentrate for the preparation of an individual serving of coffee, and an adapter for receiving the sealed container and positioning the sealed container in the coffee maker recess. The adapter includes an upper portion having an adapter recess for receiving the sealed container, and an exterior sized to fit the coffee maker recess.
The adapter may include an adapter needle for piercing an exit hole in a lower portion of the sealed container when the sealed container is pressed into the adapter recess by operation of a lid of the coffee maker being closed down on the sealed container. A combination of the liquid coffee concentrate and water from the coffee maker may flow out of the sealed container through the exit hole.
The sealed container may include a shell having one or more holes in a lower portion thereof, and a coating that covers the one or more holes and melts when contacted by water that has been heated by a heater of the coffee maker. A combination of the water and the liquid coffee concentrate may flow out of the sealed container through the one or more holes. The shell may be made from a durable paper and the coating may be made from a waterproof wax, plastic, or parchment.
The sealed container may contain about 5-10 mL of liquid coffee concentrate.
The sealed container may have an exterior volume of less than 25 mL.
In accordance with another embodiment, there is a system for preparing an individual serving of coffee using a liquid coffee concentrate. The system includes a sealed container, and liquid coffee concentrate inside the sealed container in an amount for the preparation of an individual serving of coffee.
The sealed container may include a shell having one or more holes in a lower portion thereof, and a coating that covers the one or more holes and melts when contacted by water that has been heated by a heater of a coffee maker. A combination of the water and the liquid coffee concentrate may flow out of the sealed container through the one or more holes. The shell may be made from a durable paper and the coating may be made from a waterproof wax, plastic, or parchment.
The sealed container may contain about 5-10 mL of liquid coffee concentrate.
The sealed container may have an exterior volume of less than 25 mL.
Another aspect of the present disclosure contemplates systems and methods for preparing an individual serving of coffee using a formed (e.g. molded or otherwise given some shape on a scale larger than a particle or granule) soluble coffee product. A formed soluble coffee product is prepared in the shape of a wafer, ball, or other shape, including an amount of soluble coffee (i.e. instant coffee) to prepare an individual serving of coffee. The formed soluble coffee product is placed in a container having one or more holes in a lower portion thereof, and the container is placed in a coffee maker, such as an existing coffee maker (e.g. a Keurig® coffee maker) designed for single-serve ground coffee containers (e.g. Keurig® K-Cup® pods). A cap with an orifice may be provided that fits on the container. When the coffee maker is operated, the orifice in the cap may receive a needle of the coffee maker to allow heated water to flow into the container. As the heated water dissolves the formed soluble coffee product, the combined soluble coffee and hot water may flow out of the container via the one or more holes and into a user's coffee cup. The process of preparing coffee from the formed soluble coffee product involves no brewing and produces no used coffee grounds, and the container need not be pierced by a needle or otherwise compromised when dissolving the formed soluble coffee product. Therefore, the process produces no waste. Moreover, unlike single-serve ground coffee containers like Keurig® K-Cup® pods, the container holding the formed soluble coffee product does not need to contain a filter (since the process of preparing coffee from soluble coffee involves no brewing and produces no used coffee grounds). Due to the absence of a filter and the concentrated nature of soluble coffee, the container can be sized to receive more than one formed soluble coffee products and/or formed soluble flavor or creamer additive products, allowing the user to mix and match to suit his/her taste and desired coffee strength.
According to one embodiment, there is a system for preparing an individual serving of coffee. The system includes one or more formed soluble coffee products and a container having one or more holes in a lower portion thereof, the one or more holes sized to prevent the one or more formed soluble coffee products from passing therethrough when the one or more formed soluble coffee products are placed in the container. The system may further include a coffee maker operable to prepare a single serving of coffee from the one or more formed soluble coffee products, the coffee maker including a recess for receiving the container, a water conduit by which water from a water source flows into the container while the container is in the recess, and a heater for heating the water.
Each of the formed soluble coffee products may have one or more protrusions arranged to produce a gap between adjacent formed soluble coffee products when at least two of the one or more formed soluble coffee products are stacked in the container.
Each of the one or more formed soluble coffee products may have a dimension that completely covers the one or more holes when the one or more formed soluble coffee products are placed in the container.
The container may include one or more stoppers that extend laterally outward from the container in an upper portion thereof, the one or more stoppers preventing the container from falling into the recess of the coffee maker. The recess of the coffee maker may include an exit needle positioned to pierce single-serve ground coffee container when a single-serve ground coffee container is placed in the coffee maker, and the one or more stoppers may prevent the container from being pierced by the exit needle.
The system may include a lid that fits on the container and includes an orifice. The water conduit of the coffee maker may include an entrance needle that fits into the orifice of the cap.
The system may include one or more formed soluble flavor or creamer additive products. The one or more holes of the container may be sized to prevent the one or more formed soluble flavor or creamer additive products from passing therethrough when the one or more formed soluble flavor or creamer additive products are placed in the container.
According to another embodiment, there is a method of preparing an individual serving of coffee. The method includes placing one or more formed soluble coffee products in a container having one or more holes in a lower portion thereof, the one or more holes sized to prevent the one or more formed soluble coffee products from passing therethrough when the one or more formed soluble coffee products are placed in the container. The method may further include placing the container in a recess of a coffee maker and operating the coffee maker to cause hot water to flow into the container until the one or more formed soluble coffee products are completely dissolved.
Placing one or more formed soluble coffee products in the container may include stacking at least two of the one or more formed soluble coffee products in the container. Each of the formed soluble coffee products may have one or more protrusions arranged to produce a gap between adjacent formed soluble coffee products when the at least two formed soluble coffee products are stacked in the container.
Each of the one or more formed soluble coffee products may have a dimension that completely covers the one or more holes when the one or more formed soluble coffee products are placed in the container.
The container may include one or more stoppers that extend laterally outward from the container in an upper portion thereof, the one or more stoppers preventing the container from falling into the recess of the coffee maker.
The method may include fitting a cap on the container, the cap including an orifice, and inserting an entrance needle of the coffee maker into the orifice of the cap. Operating the coffee maker may cause the hot water to flow into the container via the entrance needle.
The method may include dipping at least one of the one or more formed soluble coffee products in a flavor or creamer additive.
The method may include placing one or more formed soluble flavor or creamer additive products in the container. The one or more holes of the container may be sized to prevent the one or more formed soluble flavor or creamer additive products from passing therethrough when the one or more formed soluble flavor or creamer additive products are placed in the container.
According to another embodiment, there is a method of manufacturing a formed soluble coffee product. The method includes pouring coffee into a mold, pouring a flavor or creamer additive into the mold, and freeze drying the combined coffee and additive while the coffee and additive are in the mold.
The method may include brewing the coffee from ground coffee beans. The method may include grinding roasted coffee beans to produce the ground coffee beans. The method may include roasting coffee beans to produce the roasted coffee beans.
The coffee may be a liquid coffee concentrate.
These and other features and advantages of the various embodiments disclosed herein will be better understood with respect to the following description and drawings, in which like numbers refer to like parts throughout, and in which:
The present disclosure encompasses various embodiments of systems and methods for preparing an individual serving of coffee using a liquid coffee concentrate. A person wishing to make a single serving of coffee takes a sealed container 10 of liquid coffee concentrate 20 and places it in a coffee maker 50. The sealed container 10 of liquid coffee concentrate 20 may be very small (e.g. sized to contain about 5-10 mL of liquid coffee concentrate) in comparison to single-serve ground coffee containers like Keurig® K-Cup® pods or Nespresso® capsules. The coffee maker 50 may be a Keurig®, Nespresso® or other coffee maker that is designed to be used with single-serve ground coffee containers. The sealed container 10 may be placed inside an adapter 30 that positions the sealed container 10 in the coffee maker 50. The person then closes the lid 58 of the coffee maker 50 down on the sealed container 10, causing a needle 66 of the coffee maker 50 to puncture an upper portion of the sealed container 10 and allowing heated water to flow into the sealed container 10 through the puncture hole. A needle 38 of the adapter 30 may puncture a bottom portion of the sealed container 10, or the sealed container 10A may be designed to burst open in the bottom portion when filled with hot water, allowing the combined liquid coffee concentrate 20 and heated water to flow down into the person's coffee cup. Afterward, the sealed container 10, which is now punctured or otherwise compromised, may be thrown away or recycled, depending on its material composition. In either case, little waste is produced because the sealed container 10 needs no internal filter and may contain only the liquid coffee concentrate, making it much smaller than a single-serve ground coffee container such as a Keurig® K-Cup® pod or a Nespresso® capsule.
The sealed container 10 may be made of a recyclable or biodegradable material or combination of materials. For example, as shown in
As noted above, the sealed container 10 may contain, for example, 5-10 mL of liquid coffee concentrate 20. The overall capacity of the sealed container 10 may be equal to the amount of liquid coffee concentrate 20 contained in the sealed container 10, or may be greater, with the remaining space filled with a quantity of air. The capacity of the sealed container 10 may range from the minimum capacity needed to contain the desired amount of liquid coffee concentrate 20 (e.g. 5 mL, but may be lower depending on the concentration of the liquid coffee concentrate 20 and the desired strength of the coffee) up to a maximum capacity depending on the size of the coffee maker that the sealed container 10 will be used with. For example, if the sealed container 10 will be inserted in an adapter 30 inside a Keurig® coffee maker, a relatively large sealed container 10 may have a capacity of around 40 mL. In the interest of minimizing the size of the sealed container 10, the capacity of the sealed container 10 may be less than 20 mL, preferably less than 15 mL, more preferably less than 10 mL.
Accounting for the material(s) of the sealed container 10 itself, the sealed container 10 may have an exterior volume that is slightly greater than its capacity, where the exterior volume is defined as the total volume of liquid displaced when the sealed container 10 is submerged in the liquid. Such exterior volume may similarly range between low values around 5 mL and relatively high values around 40 mL, with the exterior volume greater than the capacity of the sealed container 10 by an amount defined by the volume displaced by the material(s) of the sealed container 10. For example, assuming the material(s) of the sealed container 10 displace 5 mL, the exterior volume of the sealed container 10 may be less than 25 mL, preferably less than 20 mL, more preferably less than 15 mL.
The recess 32 of the adapter 30 may be generally cylindrical to match the shape of the sealed container 10 and may be wider (e.g. having a greater diameter) than the sealed container 10, except that the recess 32 may be narrower (e.g. having a smaller diameter) than the protruding cap 14 of the sealed container 10. In this way, the recess 32 may be shaped to prevent the sealed container 10 from being inserted too far into the adapter 30 and becoming irretrievable. The exterior of the adapter 30 may be shaped to fit inside an existing coffee maker in the same way that a single-serve ground coffee container fits inside the coffee maker. Thus, for example, the exterior of the adapter 30 may be shaped like a Keurig® K-Cup® pod, a Nespresso® capsule, etc., depending on which existing coffee maker the adapter 30 is designed for. It is also contemplated that the adapter 30 may be designed to universally match two or more such existing coffee makers (e.g. by matching a height dimension of one and a width dimension of another).
In some cases, an existing coffee maker may have a needle positioned to pierce a lower portion of a single-serve ground coffee container. For example, a Keurig® coffee maker may have a part known as a K-Cup® holder that functions as a recess for receiving a K-Cup® pod, and the K-Cup® holder may have a part known as an exit needle that is positioned to pierce the bottom of the K-Cup® pod at a peripheral region of the K-Cup® pod. The adapter 30 may be shaped so as to avoid touching or pressing hard against such needle as shown in
As shown in
The adapter 30 may be made of a hard plastic such as polypropylene and may be manufactured by injection molding, with the adapter needle 38 made of a metal alloy such as stainless steel or carbon steel.
In addition to the recess 52 (having the exit needle part 54 and the funnel part 56), the coffee maker 50 shown in
It is also contemplated that the water source 61 may be a connection to a cold water line of a building, similar to that used by a refrigerator that has a water dispenser or ice maker. In this case, the pump 62 may be omitted as the pressure in the water line is used to bring the water to the sealed container 10 via the water conduit 60.
The lid 58 of the coffee maker 50 has an entrance needle 66 for piercing a hole in an upper portion of the sealed container 10 while the sealed container 10 is in the recess 52 of the coffee maker 50. The entrance needle 66 may be hollow and act as a part of the water conduit 60 (e.g. with an upper end of the entrance needle 66 connected to tubing or piping of the water conduit 60). In this way, the water from the water source 61 may flow through the water conduit 60 and into the sealed container 10 through the tip of the entrance needle 66 after the entrance needle 66 punctures the hole in the sealed container 10. To this end, the entrance needle 66 may have a sharp point at the bottom and be positioned to puncture the top portion of the sealed container 10 when the lid 58 is pressed down onto the sealed container 10 sitting into the recess 32 of the adapter 30. As the lid 58 is pressed down onto the sealed container 10, a bottom face 68 of the lid 58 may abut against the sealed container 10 to press the sealed container 10 down into the recess 32 of the adapter 30. In this way, the action of the lid 58 may, in addition to causing the entrance needle 66 to pierce the upper portion of the sealed container 10, cause the sealed container 10 to press against the tip of the adapter needle 38 so that the adapter needle 38 punctures the lower portion of the sealed container 10.
The adapter needle 38 may have an internal passage 40 with an inlet 42 near the point of the adapter needle 38 where the adapter needle 38 punctures the sealed container 10 and an outlet 44 at the bottom of the adapter 30. When the adapter needle 38 punctures the sealed container 10, a combination of the liquid coffee concentrate 20 and heated water may flow into the inlet 42, through the internal passage 40, and out of the outlet 44 and into the person's coffee cup where additional mixing of the liquid coffee concentrate 20 and heated water may occur. Just below the inlet 42, a gasket 46 may be provided to function as a seal around the adapter needle 38. The gasket 46 may prevent the liquid coffee concentrate 20 and heated water from escaping around the outside of the adapter needle 38 through the puncture hole created by the adapter needle 38. The gasket 46 may be angled upward so as to function as a funnel that directs any fluid leaving through the puncture hole into the inlet 42 of the internal passage 40 of the adapter needle 38. The gasket 46 may also function as a seal against the sealed container 10. For example, the sealed container 10 and adapter 30 may be designed so that the height of the sealed container 10 below the protruding cap 14 matches the depth of the gasket 46 within the recess 32 of the adapter 30. More specifically, the gasket 46 may be made of a flexible material (e.g. rubber) that is capable of bending downward as the sealed container 10 presses down on it, so as to remain in contact with the sealed container 10 for a range of depths (spanning 1-5 mm, for example). The sealed container 10 and adapter 30 may be designed so that the bottom of the sealed container 10 falls within this range of depths when the protruding cap 14 rests on the adapter 30 outside the recess 32. In this way, it may be assured that the bottom of the sealed container 10 presses against the gasket 46, with the gasket 46 functioning as a seal between the adapter needle 38 and the sealed container 10. The gasket 46 may thus prevent the liquid coffee concentrate 20 and heated water from escaping around the outside of the adapter needle 38 and gasket 46 through the puncture hole created by the adapter needle 38.
As described above, water from the water source 61 may be pressurized by the pump 62 and heated by the heater 64 as it flows through the water conduit 60. When the heated and pressurized water flows from the water conduit 60 into the sealed container 10a, the added heat and/or pressure of the water shooting into the sealed container 10a and against the bottom of the sealed container 10a may melt or otherwise degrade the interior coating 18 covering the one or more holes 17, allowing the combined water and liquid coffee concentrate 20 to flow out of the sealed container 10a through the one or more holes 17. Along the same lines, instead of the one or more holes 17, the exterior shell 16a may have a kiss cut or other perforation or weakening in the lower portion thereof (preferably bottom exterior side), in the shape of a starburst for example. In this case, the pressure of the water shooting into the sealed container 10a may blow out the exterior shell 16a itself, rather than only the interior coating 18. In either case, the combined water and liquid coffee concentrate 20 may then flow through the borehole 38a of the adapter 30a and down into the person's coffee cup. It should be noted that the pressure of water and/or steam required to burst through the interior coating 18 and/or exterior shell 16a of the sealed container 10a should be less than the threshold pressure of any pressure shutoff switch of the pump 62.
In the case of the sealed container 10a and adapter 30a, there is no adapter needle 38 that punctures the bottom of the sealed container 10a. Therefore, there is no danger of premature puncturing by the adapter needle 38, and the sealed container 10a may be completely inserted into the adapter 30a at an initial stage as shown in
The sealed container 10b may also differ from the sealed container 10 in that the sealed container 10b may have a protruding film 14b in place of the protruding cap 14. The protruding film 14b may be made of an easily puncturable material such as aluminum foil or a laminate of aluminum foil and paper or plastic, which may cause the entrance needle 66 of the coffee maker 50 to degrade less quickly as it is repeatedly used to pierce sealed containers 10b. The protruding film 14b may obviate the need for the interior coating 18 to extend beyond the body 12b (e.g. to the protruding cap 14 described above), as the protruding film 14b itself may be made of a material that is resistant to degradation caused by the liquid coffee concentrate 20. The protruding film 14b may also allow for easy manufacture of the sealed container 10b, e.g. as the protruding film 14b may be produced as a single sheet and without folded portions.
The adapter 30b may be the same as the adapter 30 or the adapter 30a. The adapter 30b shown in
With the borehole 38c positioned to correspond to the exit needle 55, which is off-center, the recess 32c may similarly be provided off-center in the adapter 30c. More particularly, the recess 32c may have a shape that is off-center toward the bottom while being centered in the adapter 30c toward the top. As shown in
Alternatively, the coffee maker 50d may omit the exit needle 55d, having only a borehole similar to the borehole 38a but extending downward from the recess 52d of the coffee maker 55d rather than from the recess 32 of the adapter 30a. Such a modified coffee maker 55d could be used with the sealed container 10a having the one or more holes 17. The combined liquid coffee concentrate 20 and heated water may burst from the sealed container 10 as the interior coating 18 covering the one or more holes 17 melts (or as the sealed container 10 itself bursts open as described above), thereafter flowing down through the borehole 38a and into the person's coffee cup.
In the example of the dedicated coffee maker 50d of
When a person wishes to use the container 10e, he/she may pump (e.g. from a pump bottle) or otherwise dispense liquid coffee concentrate 20 into the container 10e through the top 78 (e.g. via the opening 80). The person may then place the container 10e inside the recess 52 of the coffee maker 50 as shown in
When a person wishes to use the container 10f, he/she may pump (e.g. from a pump bottle) or otherwise dispense liquid coffee concentrate 20 into the container 10f through the top 78 (e.g. via the opening 80). The person may then replace the exit needle part 54 and funnel part 56 of the coffee maker 50 with the container 10f as shown in
In the above examples, water and liquid coffee concentrate 20 (and combined water and liquid coffee concentrate 20) are described as flowing through hollow needles 38, 55, 55d, 66. However, it is also contemplated that the needle 38, 55, 55d, 66 may instead only pierce the sealed container 10, 10a, etc. without additionally functioning as a conduit for the water and/or liquid coffee concentrate 20. For example, the needle 38, 55, 55d, 66 may retract subsequent to puncturing the sealed container 10, 10a, etc. or be structured to allow the water and/or liquid coffee concentrate 20 to flow adjacent to or around the outside of the needle 38, 55, 55d, 66.
In the above examples, the top and bottom of the water and/or liquid coffee concentrate 20 enters or exits the sealed container 10, 10a, etc. through the top or bottom of the sealed container 10, 10a, etc. Other points of entry or exit are also contemplated, such as the side.
In the above examples, generally cylindrical shapes are depicted for the sealed container 10, 10a, etc. However, other shapes are contemplated as well, such as balls, boxes, etc., and it is contemplated that adapters 30, 30a, etc. may be designed to accommodate such shapes. It is similarly envisioned that the exterior of the adapter 30, 30a, etc. may be designed to fit inside any single-serve coffee maker, e.g. coffee makers by Keurig®, Nespresso®, Mr. Coffee®, Cuisinart®, Presto® MyJo™, Bunn®, etc., and may be designed to fit universally inside more than one coffee maker.
The present disclosure further encompasses various embodiments of systems and methods for preparing an individual serving of coffee using a formed (e.g. molded or otherwise given some shape on a scale larger than a particle or granule) soluble coffee product. A person wishing to make a single serving of coffee takes a container 110 and places it in a coffee maker 200. Before or after placing the container 110 in the coffee maker 200, the person may place one or more formed soluble coffee products 120 in the container 110, optionally along with one or more formed soluble flavor or creamer additive products (throughout this disclosure, descriptions/drawings of formed soluble coffee products 120 may also describe/represent formed soluble flavor or creamer additive products). Unlike single-serve ground coffee containers like Keurig® K-Cup® pods or Nespresso® capsules, the person may thus mix and match coffees, flavors, etc. to suit his/her taste and desired coffee strength. The person may then close the container 110 with a cap 118 having an orifice 119. The coffee maker 200 may be a Keurig®, Nespresso®, or other coffee maker that is designed to be used with single-serve ground coffee containers. The person then closes the lid 230 of the coffee maker 50 down on the container 110, causing a needle 220 of the coffee maker 200 to enter the orifice 119 of the cap 118 and allowing heated water to flow into the container 110 through the orifice 119. The heated water may flow against, around, and between the formed soluble coffee product(s) 120 and any additive products in the container 110, and the combined soluble coffee etc. and heated water may flow out of the container 110 through holes 114 and into the person's coffee cup. As in the case of the containers 10e and 10f, when the coffee making process is completed, it may be unnecessary to clean the container 110, as the heated water from the coffee maker 200 may sufficiently clean the inside of the container 110 as the water flows through the container 110. Afterward, the container 110 may immediately be reused and need not be taken out of the coffee maker 200. Unlike using Keurig® K-Cup® pods or Nespresso® capsules, using the container 110 produces no waste.
Like the sealed container 10 described above, the container 110 may be made of a recyclable or biodegradable material or combination of materials (and may be made by the same manufacturing methods). However, since the container 110 may be reusable and the moldable soluble coffee product is completely dissolved after the coffee is made, no trash is generated when using the soluble coffee product. Therefore, the container 110 may alternatively be made of a material that is not recyclable or biodegradable, such as plastics including non-recyclable plastics. For example, the body 112 (including stopper 116) and cap 118 of the container 110 may be made of a hard plastic such as polypropylene and may be manufactured by injection molding.
The overall capacity of the container 110 may be great enough to contain one or more of the formed soluble coffee products 120 and/or formed soluble flavor or creamer additive products. Depending on the coffee maker 200 that the container 110 is to be used with, multiple size settings may be available for dispensing different amounts of heated water (e.g. small, medium, and large). In some cases, a user of the container 110 may want a large cup of coffee without sacrificing coffee strength and may therefore desire to place more formed soluble coffee products 120 in the container 110 when using larger size settings. The user may further wish to add formed soluble flavor and/or creamer additive products to suit his/her taste. Due to the absence of a filter in the container 110 (unlike a Keurig® K-Cup® pod) and the concentrated nature of soluble coffee, the container 110 can be relatively large compared to the size of an individual formed soluble coffee product 120 while the formed soluble coffee product 120 is still large enough to contain an amount suitable for a single cup of coffee. In this way, the container 110 may be sized to fit three, four, five, six, or more formed soluble coffee products 120 and/or formed soluble additive products. The capacity of the container 110 may range from a minimum capacity needed to contain a single formed soluble coffee product 120 (e.g. 5 mL, but may be lower depending on the concentration of the formed soluble coffee product 120 and the desired strength of the coffee) up to a maximum capacity depending on the size of the coffee maker that the container 110 will be used with. For example, if the container 110 will be inserted in a Keurig® coffee maker, a relatively large container 110 may have a capacity of around 40 mL. In the interest of maximizing the size of the container 110 to allow for multiple formed soluble coffee products 120 and additive products, the capacity of the container 110 may be greater than 20 mL, preferably greater than 25 mL, more preferably greater than 30 mL.
Accounting for the material(s) of the container 110 itself, the container 110 may have an exterior volume that is slightly greater than its capacity, where the exterior volume is defined as the total volume of liquid displaced when the container 110 is submerged in the liquid. Such exterior volume may similarly range between low values around 5 mL and relatively high values around 40 mL, with the exterior volume greater than the capacity of the container 110 by an amount defined by the volume displaced by the material(s) of the container 110.
The exterior of the container 110 may be shaped to fit inside an existing coffee maker 200 in the same way that a single-serve ground coffee container fits inside the coffee maker 200. Thus, for example, the exterior of the container 110 may be shaped like a Keurig® K-Cup® pod, a Nespresso® capsule, etc., depending on which existing coffee maker 200 the container 110 is designed for. It is also contemplated that the container 110 may be designed to universally match two or more such existing coffee makers (e.g. by matching a height dimension of one and a width dimension of another).
In some cases, an existing coffee maker 200 may have a needle 215 (see
As shown in
As shown in
In addition to the recess 210 (having the exit needle part 214 and the funnel part 216), the coffee maker 200 shown in
As in the case of the coffee maker 50 and related embodiments described above, it is also contemplated that the water source 240 of the coffee maker 200 may be a connection to a cold water line of a building, similar to that used by a refrigerator that has a water dispenser or ice maker. In this case, the pump 250 may be omitted as the pressure in the water line is used to bring the water to the container 110 via the water conduit 235.
The lid 230 of the coffee maker 200 may have an entrance needle 220 that is inserted into the orifice 119 of the cap 118 when the coffee maker 200 is in the closed position as shown in
When a person wishes to use the container 110 to make a cup of coffee, he/she may place one or more formed soluble coffee products 120 into the container 110, along with any desired formed soluble flavor or creamer additive products, and place the cap 118 on the container 110. The person may then place the container 110 inside the recess 210 of the coffee maker 200 as shown in
As shown in
The efficiency of the dissolving process may be further improved by the existence of gaps 123a, 123b around the sides of as well as between the stacked formed soluble coffee products 120, which allow water to flow down, around, and between the stacked formed soluble coffee products 120 to maximize the surface area across which the hot water contacts and the dissolving process takes place. Such gaps 123a around the sides of the formed soluble coffee products 120 are due to the relative size of the formed soluble coffee products 120 and the container 110, which may be selected accordingly. In order for there to be gaps 123b between the formed soluble coffee products 120, each of the formed soluble coffee products 120 may have one or more protrusions 122 (e.g. on bottoms thereof) to produce a gap 123b between adjacent formed soluble coffee products 120. As can be seen, such protrusions 122 may act as spacers to prevent the formed soluble coffee products 120 from lying flush against each other while stacked, thus allowing for water to pass through the gap 123b between the formed soluble coffee products 120. By maximizing the surface area for dissolving in these ways, the efficiency of the dissolving process may be improved. This may help ensure that no waste is produced and that the container 110 is clean when the process ends.
In the above process, the freeze-drying may be performed in two stages: a pre-freeze stage and a refreeze stage. In the pre-freeze stage, the coffee and optional additive may be frozen in the mold (e.g. at −20° F. In the refreeze stage, the pre-frozen product may be popped out of the mold and allowed to continue the freeze-drying process outside of the mold (e.g. on a tray). Letting the freeze-drying process occur outside of the mold allows the product to breathe and helps remove all of the remaining moisture, which might otherwise be trapped in on by the mold.
In addition to one or more protrusions 122 as described above (which may be formed by the shape of the mold), the formed soluble coffee product 120 may have a dissolvable coating or wrapper 124. The dissolvable coating or wrapper 124 may be an edible liquid cellulose coating that protects the formed soluble coffee product 120 from breaking apart while it is handled. The dissolvable coating or wrapper 124 may dissolve in water. The dissolvable coating or wrapper 124 may also prevent moisture from entering the formed soluble coffee product 120. The formed soluble coffee product 120 may be packaged in the dissolvable coating or wrapper 124 after the formed soluble coffee product 120 is manufactured. For example, the newly manufactured formed soluble coffee product 120 may be wrapped in or otherwise surrounded by a sheet of the coating/wrapper material on two or more sides, and the ends of the sheet(s) may then be fused together by the application of heat to create a sealed dissolvable coating or wrapper 124. Alternatively, the dissolvable coating or wrapper 124 may be a cellulose spray that is sprayed onto the newly manufactured formed soluble coffee product 120 after the freeze-drying process described above. The dissolvable coating or wrapper 124 may have a thickness of 0.001 inches to 0.010 inches. The dissolvable coating or wrapper 124 may be sufficiently thin to dissolve fast enough so that hot water dissolves through the dissolvable coating or wrapper 124 and the formed soluble coffee product 120 during the first part of the first part of the coffee making process (i.e. prior to the second part in which the container 110 is rinsed with the remaining water). It is also contemplated that a user may dip a formed soluble coffee product 120 in a dissolvable coating 124 such as a flavor or creamer additive (e.g. powder, liquid) prior to placing the formed soluble coffee product 120 in the container 110. Such a dissolvable coating 124 may be separately packaged in a container with a suitably sized opening for dipping or with other dispensing means (e.g. a squeeze or pump bottle).
The size of the formed soluble coffee product 120 may be predetermined to correspond to a single cup of coffee. Alternatively, the size of the formed soluble coffee product 120 may be predetermined to correspond to less than a single cup of coffee, e.g. a half a cup of coffee or a third of a cup of coffee, in order to encourage mixing and matching of formed soluble coffee products 120. For example, in some cases, a single cup of coffee of a single type (e.g. flavor, decaf) may be made using three of the same type of formed soluble coffee product 120, while a single cup of coffee of a mixed type may be made using two formed soluble coffee products 120 of one type and one formed soluble coffee products 120 of another.
The size as well as the shape (e.g. surface area) of the formed soluble coffee product 120 may further be predetermined to correspond to an amount of heated water associated with the coffee maker 200. In this way, it can be ensured that the amount of heated water dispensed by the coffee maker 200 is enough to dissolve the formed soluble coffee product 120 completely, preferably with some additional heated water left over to rinse any remaining residue from the container 110 and ensure that no waste is produced. For example, as noted above, a given coffee maker 200 may have multiple size settings for dispensing different amounts of heated water (e.g. small, medium, and large). The formed soluble coffee product 120 may be sized and shaped such that a single formed soluble coffee product 120 is dissolved completely (with some leftover water) by the “small” size setting.
In the figures and description, the nested shapes are shaped to match a spherical ball shape for the dissolvable coffee product. However, other shapes are also contemplated such as pyramidal, football, egg shaped for the dissolvable coffee product and the nested shapes.
It is noted that a coffee ball shape for the formed soluble coffee product 120 may be advantageous in that, owing to its spherical shape, it may roll against the interior of the container 110b to auto-locate at the correct receptacle 115 without getting stuck in the wrong position or in the wrong orientation (e.g. as a wafer-shaped formed soluble coffee product 120 might get stuck on its end or leaned up against the interior of the container 110). This may help ensure that the coffee ball covers the holes 114b, improving the efficiency of the dissolving process as the water must flow against the coffee ball to exit through the holes 114b.
In the above examples, the heated water enters the container 110, 110a, 110b through the top of the container 110, 110a, 110b. Other points of entry are also contemplated, such as the side.
In the above examples, generally cylindrical shapes are depicted for the container 110, 110a, 110b. However, other shapes are contemplated as well, such as balls, boxes, etc., and it is contemplated that coffee makers 200 may be designed to accommodate such shapes. It is similarly envisioned that the exterior of the container 110, 110a, 110b may be designed to fit inside any single-serve coffee maker, e.g. coffee makers by Keurig®, Nespresso®, Mr. Coffee®, Cuisinart®, Presto® MyJo™, Bunn®, etc., and may be designed to fit universally inside more than one coffee maker.
A person wishing to make a cup of coffee using the coffee maker 300 may simply remove the lid 315 (e.g. the lid 315 may be left covering the mouth 317 to prevent dust from entering the coffee maker 300 while it is not in use), drop one or more formed soluble coffee products 120 into the mixing chamber 388 via the mouth 317, replace the lid 315 (to prevent splashing and reduce noise during the coffee making process), and initiate the coffee making process using the controls of the coffee maker 300 as described in relation to the coffee dispenser 10, 10a of the '470 Application. Prior to initiating the coffee making process, the person may optionally add flavor or creamer from the flavor concentrate container 348 and cream concentrate container 352 in the same way as described in the '470 Application in relation to the coffee dispenser 10, 10a. Water from the water reservoir 368 is heated by the heater 386 and pumped by the pump 382 into the mixing chamber 388, where it dissolves the formed soluble coffee product 120 and any formed soluble flavor or creamer additive products (the soluble contents of the mixing chamber 388) and mixes with any flavor or creamer concentrates dispensed from the flavor concentrate container 348 or cream concentrate container 352. The fully dissolved contents then fall into the user's cup 312. As in the case of the coffee maker 200 described above, the coffee making process may have a first part where the heated water dissolves all of the soluble coffee (along with any soluble additives) and a second part where the heated water continues to flow through the mixing chamber 388 to rinse out and disinfect the mixing chamber 388. During the second part of the coffee making process, any remaining coffee that remains in the mixing chamber 388 may be forced out of the mixing chamber 388 by the flow of water.
Another difference from the container 110 is that the container 410a may be connected to the tubing or piping 356 of the coffee maker 300 by a water input line 422, a cream concentrate input line 424, and a flavor concentrate input line 426. As shown in
Another difference from the container 110b, is that, just like the container 410a, the container 410b may be connected to the tubing or piping 356 of the coffee maker 300 by a water input line 422, a cream concentrate input line 424, and a flavor concentrate input line 426. The water input line 422, cream concentrate input line 424, and flavor concentrate input line 426 may be structured and function in relation to the container 410b in the same way as described above in relation to the container 410a. For example, the water input line 422 may be disposed in an upper portion (e.g. top half or top quarter) of the container 410a to improve the efficiency of dissolving as described above, while the cream concentrate input line 424 and flavor concentrate input line 426 may be disposed in a lower portion (e.g. bottom half or bottom quarter) of the container 410a to prevent premature cooling of the heated water as described above.
In the above examples of
The detailed description set forth above in connection with the appended drawings is intended as a description of the several presently contemplated embodiments of these systems and methods, and is not intended to represent the only form in which the disclosed invention may be developed or utilized. The description sets forth the functions and features in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions may be accomplished by different embodiments that are also intended to be encompassed within the scope of the present disclosure. It is further understood that the use of relational terms such as first and second and the like are used solely to distinguish one from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the invention disclosed herein. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.
Claims
1. A system for preparing an individual serving of coffee, the system comprising:
- a container having one or more holes in a lower portion thereof, the one or more holes sized to prevent a formed soluble coffee product from passing therethrough when the formed soluble coffee product is placed in the container and before water is passed through the container and the one or more holes;
- the formed soluble coffee product wherein the formed soluble coffee product is formed by freeze drying or ultrasonic energy, and all of the formed soluble coffee product is dissolvable so that any remaining soluble coffee product passes through the one or more holes when the formed soluble product is exposed to about 8 ounces of flowing water and any remaining coffee product remaining in the container is forced out of the container by the flow of water;
- a coffee maker operable to prepare a single serving of coffee from the one or more formed soluble coffee products, the coffee maker including: a recess for receiving the container; a water conduit by which water from a water source flows into the container while the container is in the recess; and a heater for heating the water.
2. The system of claim 1, wherein the formed soluble coffee product has one or more protrusions arranged to produce a gap between adjacent formed soluble coffee products when at least two of the one or more formed soluble coffee products are stacked in the container.
3. The system of claim 1, wherein the formed soluble coffee product is sized and configured to completely cover the one or more holes of the container when the formed soluble coffee product is placed in the container.
4. The system of claim 1, wherein the container includes one or more stoppers that extend laterally outward from the container in an upper portion thereof, the one or more stoppers preventing the container from falling into the recess of the coffee maker.
5. The system of claim 4, wherein the recess of the coffee maker includes an exit needle positioned to pierce single-serve ground coffee container when a single-serve ground coffee container is placed in the coffee maker, and the one or more stoppers prevent the container from being pierced by the exit needle.
6. The system of claim 1, further comprising:
- a cap that fits on the container and includes an orifice;
- wherein the water conduit of the coffee maker includes an entrance needle that fits into the orifice of the cap.
7. The system of claim 1, further comprising one or more formed soluble flavor or creamer additive products, wherein the one or more holes of the container are sized to prevent the one or more formed soluble flavor or creamer additive products from passing therethrough when the one or more formed soluble flavor or creamer additive products are placed in the container.
20120009304 | January 12, 2012 | Perentes |
20130118360 | May 16, 2013 | Dogan |
20140299000 | October 9, 2014 | Hanneson |
20150327713 | November 19, 2015 | Pruitt |
- Folgers Instant Coffee, www.folgerscoffee.com/coffees/instant-coffee-products [Published as early as Apr. 28, 2016].
Type: Grant
Filed: Jul 19, 2018
Date of Patent: Mar 17, 2020
Inventor: Nicholas J. Singer (Irvine, CA)
Primary Examiner: Phuong T Nguyen
Application Number: 16/040,491
International Classification: A47J 31/02 (20060101); A47J 31/44 (20060101);