Method for single pass printing a multi-colored image at multiple locations on a golf ball

- Callaway Golf Company

A method and system for printing multiple-color at multiple positions on a golf ball is disclosed herein. A printing station of the system and method is capable of printing as many as twenty different colors in a single cycle. The printing station preferably has a four stamping stations, four curing stations and four reorientation stations.

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Description
CROSS REFERENCES TO RELATED APPLICATIONS

The Present Application claims priority to U.S. Provisional Patent Application No. 62/535,416, filed on Jul. 21, 2017, which is hereby incorporated by reference in its entirety.

STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

Not Applicable

BACKGROUND OF THE INVENTION Field of the Invention

The present invention relates to a method for printing an image at multiple locations on an unfinished golf ball.

Description of the Related Art

The prior art discloses various methods for printing images on a surface of a golf ball.

However, the prior art has failed to disclose a method for printing an multiple colors on a golf ball in a single cycle.

BRIEF SUMMARY OF THE INVENTION

The present invention provides a method for printing an image at multiple locations on a golf ball in a cost effective and efficient manner.

One aspect of the present invention is a system for printing multiple colors on a golf ball. The system comprises a source of golf balls and a printing station. The printing station comprises a plurality of stamping stations, each of the plurality of stamping stations comprising a pad carousel comprising a plurality of pads, a plurality of curing stations, and a plurality of reorienting stations. Golf balls from the source of golf balls are loaded onto the printing station for applying multiple colors onto each golf ball.

Another aspect of the present invention is a method for printing multiple colors on a golf ball. The method includes loading a golf ball onto a printing machine. The method also includes placing the golf ball into a fixture. The method also includes transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball. The method also includes stamping the golf ball at the first stamping station to create a first stamped golf ball. The method also includes transferring the first stamped golf ball to a first curing station. The method also includes curing at the first stamped golf ball at the first curing station to create a first cured golf ball. The method also includes transferring the first cured golf ball to a first reorienting station. The method also includes reorienting the first cured golf ball at the reorienting station into a second orientation. The method also includes transferring the first cured golf ball in a second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in a second orientation. The method also includes stamping the first cured golf ball in a second orientation at the second stamping station to create a second stamped golf ball. The method also includes transferring the second stamped golf ball to a second curing station. The method also includes curing at the second stamped golf ball at the second curing station to create a second cured golf ball. The method also includes transferring the second cured golf ball to a second reorienting station. The method also includes reorienting the second cured golf ball at the reorienting station into a third orientation. The method also includes transferring the second cured golf ball in the third orientation to a third stamping station, wherein the third stamping station has a pad carousel with five stamping pads for stamping the second cured golf ball in the third orientation. The method also includes stamping the second cured golf ball in the third orientation at the third stamping station to create a third stamped golf ball. The method also includes transferring the third stamped golf ball to a third curing station. The method also includes curing at the third stamped golf ball at the third curing station to create a third cured golf ball. The method also includes transferring the third cured golf ball to a third reorienting station. The method also includes reorienting the third cured golf ball at the reorienting station into a fourth orientation. The method also includes transferring the third cured golf ball in the fourth orientation to a fourth stamping station, wherein the fourth stamping station has a pad carousel with five stamping pads for stamping the third cured golf ball in the fourth orientation. The method also includes stamping the third cured golf ball in the fourth orientation at the fourth stamping station to create a fourth stamped golf ball. The method also includes transferring the fourth stamped golf ball to a fourth curing station. The method also includes curing at the fourth stamped golf ball at the fourth curing station to create a fourth cured golf ball. The method also includes unloading the fourth cured golf ball from the printing station.

Yet another aspect of the present invention is a method for printing multiple colors on a golf ball in a single pass. The method includes loading a golf ball onto a printing machine. The method also includes placing the golf ball into a fixture. The method also includes transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball. The method also includes stamping the golf ball at the first stamping station to create a first stamped golf ball. The method also includes transferring the first stamped golf ball to a first curing station. The method also includes curing at the first stamped golf ball at the first curing station to create a first cured golf ball. The method also includes transferring the first cured golf ball to a first reorienting station. The method also includes reorienting the first cured golf ball at the reorienting station into a second orientation. The method also includes transferring the first cured golf ball in the second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in a second orientation. The method also includes stamping the first cured golf ball in the second orientation at the second stamping station to create a second stamped golf ball. The method also includes transferring the second stamped golf ball to a second curing station. The method also includes curing at the second stamped golf ball at the second curing station to create a second cured golf ball. The method also includes unloading the second cured golf ball from the printing station.

Having briefly described the present invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

FIG. 1 is a top plan view of a preferred embodiment of a system for printing multiple colors on a golf ball.

FIG. 1A is an isolated view of circle 1A of FIG. 1.

FIG. 1B is an isolated view of circle 1B of FIG. 1.

FIG. 1C is an isolated view of circle 1C of FIG. 1.

FIG. 1D is an isolated view of circle 1D of FIG. 1.

FIG. 2 is a top plan view of an alternative embodiment of a system for printing multiple colors on a golf ball.

FIG. 2A is an isolated view of circle 2A of FIG. 2.

FIG. 2B is an isolated view of circle 2B of FIG. 2.

FIG. 2C is an isolated view of circle 2C of FIG. 2.

FIG. 3 is a top perspective view of an alternative embodiment of a system for printing multiple colors on a golf ball.

FIG. 4 is a top perspective view of a preferred embodiment of a system for printing multiple colors on a golf ball.

FIG. 5A is a flow chart of a preferred method for printing multiple colors on a golf ball. FIG. 5B is a continuation of the flow chart of FIG. 5A.

FIG. 6 is a flow chart of a preferred method for printing multiple colors on a golf ball

FIG. 7 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 8 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 9 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 10 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 11 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 12 is a perspective view of a golf ball with hexagon images printed thereon.

FIG. 13 is a flow chart for a method for single pass printing a multiple-colored image at multiple locations on a golf ball.

FIG. 14 is an illustration of golf balls printed on a system for single pass printing a multiple-colored image at multiple locations on a golf ball.

FIG. 15 is an image of a golf ball printed by a system for single pass printing a multiple-colored image at multiple locations on a golf ball.

 DETAILED DESCRIPTION OF THE INVENTION

A system 100 for printing multiple colors on a golf ball is shown in FIGS. 1,1A, 1B, 1C, 1D and 4. The system 100 comprises a source of golf balls and a printing station. The printing station comprises a plurality of stamping stations 110a, 110b, 110c and 110d. Each of the plurality of stamping stations 110a, 110b, 110c and 110d comprising a pad carousel 112a-d comprising a plurality of pads 113a and 113b, a plurality of curing stations 120a-d, and a plurality of reorienting stations 130a-d. Golf balls from the source sources of golf balls 105a, 105b, 105c and 105d are loaded onto fixtures 111, 111b, 111c and 111d of the printing station for applying multiple colors onto each golf ball 25. FIG. 2 is a top plan view of an alternative embodiment of a system for printing multiple colors on a golf ball. FIG. 2A is an isolated view of circle 2A of FIG. 2. FIG. 2B is an isolated view of circle 2B of FIG. 2. FIG. 2C is an isolated view of circle 2C of FIG. 2. As shown in FIGS. 2, 2A, 2B and 2C, a system 200 for printing multiple colors on a golf ball comprises sources of golf balls 205a and 205b for loading golf balls onto a fixture 211a for printing by a pad carousels 212a or 212b (shown in FIG. 2B), which are cured at curing stations 220a and 220b, and reoriented at a reorienting station 230a. As shown in FIG. 3, the system 200 has two printing stations 201a and 201b. As shown in FIG. 4, the system 100 has printing stations 101a, 101b, 101c and 101d.

FIG. 5 is a flow chart of a preferred method 500 for printing multiple colors on a golf ball. The method includes the steps 501-525 as discussed below. The method includes loading a golf ball onto a printing machine. The method also includes placing the golf ball into a fixture. The method also includes transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball. The method also includes stamping the golf ball at the first stamping station to create a first stamped golf ball. The method also includes transferring the first stamped golf ball to a first curing station. The method also includes curing at the first stamped golf ball at the first curing station to create a first cured golf ball. The method also includes transferring the first cured golf ball to a first reorienting station. The method also includes reorienting the first cured golf ball at the reorienting station into a second orientation. The method also includes transferring the first cured golf ball in a second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in a second orientation. The method also includes stamping the first cured golf ball in a second orientation at the second stamping station to create a second stamped golf ball. The method also includes transferring the second stamped golf ball to a second curing station. The method also includes curing at the second stamped golf ball at the second curing station to create a second cured golf ball. The method also includes transferring the second cured golf ball to a second reorienting station. The method also includes reorienting the second cured golf ball at the reorienting station into a third orientation. The method also includes transferring the second cured golf ball in the third orientation to a third stamping station, wherein the third stamping station has a pad carousel with five stamping pads for stamping the second cured golf ball in the third orientation. The method also includes stamping the second cured golf ball in the third orientation at the third stamping station to create a third stamped golf ball. The method also includes transferring the third stamped golf ball to a third curing station. The method also includes curing at the third stamped golf ball at the third curing station to create a third cured golf ball. The method also includes transferring the third cured golf ball to a third reorienting station. The method also includes reorienting the third cured golf ball at the reorienting station into a fourth orientation. The method also includes transferring the third cured golf ball in the fourth orientation to a fourth stamping station, wherein the fourth stamping station has a pad carousel with five stamping pads for stamping the third cured golf ball in the fourth orientation. The method also includes stamping the third cured golf ball in the fourth orientation at the fourth stamping station to create a fourth stamped golf ball. The method also includes transferring the fourth stamped golf ball to a fourth curing station. The method also includes curing at the fourth stamped golf ball at the fourth curing station to create a fourth cured golf ball. The method also includes unloading the fourth cured golf ball from the printing station.

FIG. 6 illustrates a method 600 for printing multiple colors on a golf ball in a single pass, which includes steps 601-613. The method includes loading a golf ball onto a printing machine. The method also includes placing the golf ball into a fixture. The method also includes transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball. The method also includes stamping the golf ball at the first stamping station to create a first stamped golf ball. The method also includes transferring the first stamped golf ball to a first curing station. The method also includes curing at the first stamped golf ball at the first curing station to create a first cured golf ball. The method also includes transferring the first cured golf ball to a first reorienting station. The method also includes reorienting the first cured golf ball at the reorienting station into a second orientation. The method also includes transferring the first cured golf ball in the second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in a second orientation. The method also includes stamping the first cured golf ball in the second orientation at the second stamping station to create a second stamped golf ball. The method also includes transferring the second stamped golf ball to a second curing station. The method also includes curing at the second stamped golf ball at the second curing station to create a second cured golf ball. The method also includes unloading the second cured golf ball from the printing station.

FIGS. 7-12 illustrate golf balls 20 with images 25 that are printed on the golf ball 20. FIG. 7 illustrates a golf ball 20 with images 25a, 25b, 25c, 25d and 25e. FIG. 8 illustrates the golf ball 20 with images 25f, 25g, 25h, and 25i.

FIG. 13 is a flow chart for a method 1300 for single pass printing a multiple-colored image at multiple locations on a golf ball, which includes steps 1301-1314.

FIG. 14 is an illustration of golf balls printed on a system for single pass printing a multiple-colored image at multiple locations on a golf ball. Golf Ball 1400 has several colors for its images 1401.

FIG. 15 is an image of a golf ball 1500 printed by a system for single pass printing a multiple-colored image at multiple locations on a golf ball. The golf ball has different colors 1501-1503 printed on a white surface 1510.

Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D410511 for a Golf Ball With A Pentagon Shaped Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D410979 for a Golf Ball With A Pentagon Shaped Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D412954 for a Golf Ball With A Spiral Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D415541 for a Golf Ball With A Ring Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D419626 for a Golf Ball With A Contour-Shaped Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Stahl et al., U.S. Pat. No. D424143 for a Golf Ball With A Star-Shaped Pattern which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Finley et al., U.S. Pat. No. D814578 for a Golf Ball, which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Simonds et al., U.S. Pat. No. D815219 for a Golf Ball, which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Finley et al., U.S. Pat. No. D811498 for a Golf Ball, which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Simonds et al., U.S. Pat. No. D811499 for a Golf Ball, which is hereby incorporated by reference in its entirety. Another pattern utilized is set forth in Finley et al., U.S. Pat. No. D808477 for a Golf Ball, which is hereby incorporated by reference in its entirety

One construction of a golf ball utilized with the present invention is disclosed in Ogg et al., U.S. Pat. No. 8,651,976 for a Multiple Layer Golf Ball, which is hereby incorporated by reference in its entirety. Another construction of a golf ball utilized with the present invention is disclosed in Ogg et al., U.S. Pat. No. 8,475,298 for a Golf Ball Having Dual Core Deflection Differential, which is hereby incorporated by reference in its entirety.

Components of current golf ball painting systems may be employed with the present invention, and an example of such components are disclosed Skrabski et al., U.S. Pat. No. 6,544,337 for a Golf Ball Painting System, which is hereby incorporated by reference in its entirety.

In a particularly preferred embodiment of the invention, the golf ball preferably has an aerodynamic pattern such as disclosed in Simonds et al., U.S. Pat. No. 7,419,443 for a Low Volume Cover For A Golf Ball, which is hereby incorporated by reference in its entirety. Alternatively, the golf ball has an aerodynamic pattern such as disclosed in Simonds et al., U.S. Pat. No. 7,338,392 for An Aerodynamic Surface Geometry For A Golf Ball, which is hereby incorporated by reference in its entirety. Alternatively, the golf ball has an aerodynamic pattern such as disclosed in Ogg, U.S. Pat. No. 6,551,203 for A Golf Ball With Multiple Sets Of Dimples, which is hereby incorporated by reference in its entirety.

In a preferred embodiment, the cover is preferably composed of a thermoplastic polyurethane material, and preferably has a thickness ranging from 0.025 inch to 0.04 inch, and more preferably ranging from 0.03 inch to 0.04 inch. The material of the cover preferably has a Shore D plaque hardness ranging from 30 to 60, and more preferably from 40 to 50. The Shore D hardness measured on the cover is preferably less than 56 Shore D. Preferably the cover 16 has a Shore A hardness of less than 96. Alternatively, the cover 16 is composed of a thermoplastic polyurethane/polyurea material. One example is disclosed in U.S. Pat. No. 7,367,903 for a Golf Ball, which is hereby incorporated by reference in its entirety. Another example is Melanson, U.S. Pat. No. 7,641,841, which is hereby incorporated by reference in its entirety. Another example is Melanson et al, U.S. Pat. No. 7,842,211, which is hereby incorporated by reference in its entirety. Another example is Matroni et al., U.S. Pat. No. 7,867,111, which is hereby incorporated by reference in its entirety. Another example is Dewanjee et al., U.S. Pat. No. 7,785,522, which is hereby incorporated by reference in its entirety.

Melanson et al. U.S. patent Ser. No. 10/022,954 for a Method For Printing An Image At Multiple Locations On Golf Ball, is hereby incorporated by reference in its entirety. Hanna et al. U.S. Pat. No. 9,283,443 for a Method For Printing An Image At Multiple Locations On Golf Ball, is hereby incorporated by reference in its entirety.

A discussion of the USGA initial velocity test is disclosed in Yagley et al., U.S. Pat. No. 6,595,872 for a Golf Ball With High Coefficient Of Restitution, which is hereby incorporated by reference in its entirety. Another example is Bartels et al., U.S. Pat. No. 6,648,775 for a Golf Ball With High Coefficient Of Restitution, which is hereby incorporated by reference in its entirety.

The image is preferably blue, red, orange, green or purple in color. The plurality of locations for the image is preferably ten. The image is preferably a pentagon. The image is alternatively a hexagon or a circle.

From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.

Claims

1. A method for printing multiple colors on a golf ball, the method comprising:

loading a golf ball onto a printing machine;
placing the golf ball into a fixture;
transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball;
stamping the golf ball at the first stamping station to create a first stamped golf ball;
transferring the first stamped golf ball to a first curing station;
curing the first stamped golf ball at the first curing station to create a first cured golf ball;
transferring the first cured golf ball to a first reorienting station;
reorienting the first cured golf ball at the reorienting station into a second orientation;
transferring the first cured golf ball in the second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in the second orientation;
stamping the first cured golf ball in the second orientation at the second stamping station to create a second stamped golf ball;
transferring the second stamped golf ball to a second curing station;
curing the second stamped golf ball at the second curing station to create a second cured golf ball;
transferring the second cured golf ball to a second reorienting station;
reorienting the second cured golf ball at the reorienting station into a third orientation;
transferring the second cured golf ball in the third orientation to a third stamping station, wherein the third stamping station has a pad carousel with five stamping pads for stamping the second cured golf ball in the third orientation;
stamping the second cured golf ball in the third orientation at the third stamping station to create a third stamped golf ball;
transferring the third stamped golf ball to a third curing station;
curing the third stamped golf ball at the third curing station to create a third cured golf ball;
transferring the third cured golf ball to a third reorienting station;
reorienting the third cured golf ball at the reorienting station into a fourth orientation;
transferring the third cured golf ball in the fourth orientation to a fourth stamping station, wherein the fourth stamping station has a pad carousel with five stamping pads for stamping the third cured golf ball in the fourth orientation;
stamping the third cured golf ball in the fourth orientation at the fourth stamping station to create a fourth stamped golf ball;
transferring the fourth stamped golf ball to a fourth curing station;
curing the fourth stamped golf ball at the fourth curing station to create a fourth cured golf ball; and
unloading the fourth cured golf ball from the printing station.

2. The method according to claim 1 wherein the golf ball receives from ten to twenty different colors at the printing station.

3. The method according to claim 1 wherein reorientation comprises maintaining the golf ball in the fixture, exerting a vacuum on the golf ball using a vacuum cup, opening the fixture, moving the vacuum cup to reorient the golf ball through use of a servo motor, and closing the fixture around the reoriented golf ball.

4. The method according to claim 1 wherein the printing station allows for coverage of at least 90% of the golf ball.

5. A method for printing multiple colors on a golf ball, the method comprising:

loading a golf ball onto a printing machine;
placing the golf ball into a fixture;
transferring the golf ball to a first stamping station, wherein the first stamping station has a pad carousel with five stamping pads for stamping the golf ball;
stamping the golf ball at the first stamping station to create a first stamped golf ball;
transferring the first stamped golf ball to a first curing station;
curing the first stamped golf ball at the first curing station to create a first cured golf ball;
transferring the first cured golf ball to a first reorienting station;
reorienting the first cured golf ball at the reorienting station into a second orientation;
transferring the first cured golf ball in the second orientation to a second stamping station, wherein the second stamping station has a pad carousel with five stamping pads for stamping the first cured golf ball in the second orientation;
stamping the first cured golf ball in the second orientation at the second stamping station to create a second stamped golf ball;
transferring the second stamped golf ball to a second curing station;
curing the second stamped golf ball at the second curing station to create a second cured golf ball; and
unloading the second cured golf ball from the printing station.

6. The method according to claim 5 wherein the golf ball receives from four to ten different colors at the printing station.

7. The method according to claim 5 wherein reorientation comprises maintaining the golf ball in the fixture, exerting a vacuum on the golf ball using a vacuum cup, opening the fixture, moving the vacuum cup to reorient the golf ball through use of a servo motor, and closing the fixture around the reoriented golf ball.

Referenced Cited
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Patent History
Patent number: 10611181
Type: Grant
Filed: Jul 20, 2018
Date of Patent: Apr 7, 2020
Assignee: Callaway Golf Company (Carlsbad, CA)
Inventor: Maeve Moylan (Wilbraham, MA)
Primary Examiner: Leslie J Evanisko
Application Number: 16/041,411
Classifications
Current U.S. Class: Special Article Machines (101/35)
International Classification: B41M 1/40 (20060101); B41F 17/30 (20060101); B41K 1/34 (20060101);