Heat exchange mechanism for removing contaminants from a hydrocarbon vapor stream
A system for melting contaminant-laden solids that have been separated from a hydrocarbon-containing vapor stream in a hydrocarbon distillation tower, comprising at least one plate positioned where the solids form within the hydrocarbon distillation tower, hollow tubing forming an integral part of each of the at least one plate, and a heating medium disposed to flow through the hollow tubing at a higher temperature than a temperature of the solids to at least partially melt the solids.
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This application claims the priority benefit of U.S. Patent Application Ser. No. 62/080,450 filed Nov. 17, 2014, the entirety of which is incorporated by reference herein.
BACKGROUND Fields of DisclosureThe disclosure relates generally to the field of fluid separation. More specifically, the disclosure relates to the cryogenic separation of contaminants, such as acid gas, from a hydrocarbon.
Description of Related ArtThis section is intended to introduce various aspects of the art, which may be associated with the present disclosure. This discussion is intended to provide a framework to facilitate a better understanding of particular aspects of the present disclosure. Accordingly, it should be understood that this section should be read in this light, and not necessarily as admissions of prior art.
The production of natural gas hydrocarbons, such as methane and ethane, from a reservoir oftentimes carries with it the incidental production of non-hydrocarbon gases. Such gases include contaminants, such as at least one of carbon dioxide (“CO2”), hydrogen sulfide (“H2S”), carbonyl sulfide, carbon disulfide and various mercaptans. When a feed stream being produced from a reservoir includes these contaminants mixed with hydrocarbons, the stream is oftentimes referred to as “sour gas.”
Many natural gas reservoirs have relatively low percentages of hydrocarbons and relatively high percentages of contaminants. Contaminants may act as a diluent and lower the heat content of hydrocarbons. Additionally, in the presence of water some contaminants can become quite corrosive.
It is desirable to remove contaminants from a stream containing hydrocarbons to produce sweet and concentrated hydrocarbons. Specifications for pipeline quality natural gas typically call for a maximum of 2-4% CO2 and ¼ grain H2S per 100 scf (4 ppmv) or 5 mg/Nm3 H2S. Specifications for lower temperature processes such as natural gas liquefaction plants or nitrogen rejection units typically require less than 50 ppm CO2.
The separation of contaminants from hydrocarbons is difficult and consequently significant work has been applied to the development of hydrocarbon/contaminant separation methods. These methods can be placed into three general classes: absorption by solvents (physical, chemical and hybrids), adsorption by solids, and distillation.
Separation by distillation of some mixtures can be relatively simple and, as such, is widely used in the natural gas industry. However, distillation of mixtures of natural gas hydrocarbons, primarily methane, and one of the most common contaminants in natural gas, carbon dioxide, can present significant difficulties. Conventional distillation principles and conventional distillation equipment are predicated on the presence of only vapor and liquid phases throughout the distillation tower. The separation of CO2 from methane by distillation involves temperature and pressure conditions that result in solidification of CO2 if pipeline or better quality hydrocarbon product is desired. The required temperatures are cold temperatures typically referred to as cryogenic temperatures.
Certain cryogenic distillations can overcome the above mentioned difficulties. These cryogenic distillations provide the appropriate mechanism to handle the formation and subsequent melting of solids during the separation of solid-forming contaminants from hydrocarbons. The formation of solid contaminants in equilibrium with vapor-liquid mixtures of hydrocarbons and contaminants at particular conditions of temperature and pressure takes place in a controlled freeze zone section.
A frozen solids accumulation and melt (A&M) section of the controlled freeze zone region of a distillation tower may be designed to: (a) pass vapor from the section below the A&M section to the section above; (b) accumulate the solid contaminants; (c) melt the accumulated solid contaminants; and (d) remove the melted contaminants.
Within the confines of the design depicted in
Therefore, a need exists for improved technology to effectively melt the accumulated frozen mass in a controlled freeze zone unit. There is also a need for improved technology in a controlled freeze zone unit that reduces uneven collection and agglomeration of frozen particulates within the desired accumulation region. Further, there is a need for improved technology in a controlled freeze zone unit that reduces frozen particulate accumulation outside of the designated region.
SUMMARYThe present disclosure provides a means to selectively melt contaminant-laden solids or semi-solids in a hydrocarbon distillation process.
In one aspect, the disclosure includes a system for melting contaminant-laden solids that have been separated from a hydrocarbon-containing vapor stream in a hydrocarbon distillation tower, comprising at least one plate positioned where the solids form within the hydrocarbon distillation tower, hollow tubing forming an integral part of each of the at least one plate, and a heating medium disposed to selectively flow through the hollow tubing at a higher temperature than a temperature of the solids to at least partially melt the solids.
In another aspect, a method is disclosed for separating a feed stream in a distillation tower comprising maintaining a controlled freeze zone section in the distillation tower that receives a freezing zone liquid stream to form a solid and a hydrocarbon-enriched vapor stream in the controlled freeze zone section, melting the solid using a heat exchange mechanism, wherein melting includes flowing a heating medium through a hollow tubing integrally disposed in a plate positioned where the solids form within the controlled freeze zone section, wherein the heating medium is at a higher temperature than the temperature of the solid, collecting the solid that has been at least partially melted by the heat exchange mechanism, and separating the at least partially melted solid from the hydrocarbon-enriched vapor stream.
In still another aspect, the disclosure includes a method for producing hydrocarbons comprising maintaining a controlled freeze zone section in the distillation tower that receives a freezing zone liquid stream to form a solid and a hydrocarbon-enriched vapor stream in the controlled freeze zone section, melting at least a portion of the solid using a heat exchange mechanism, wherein melting comprises heating a heating medium to a higher temperature than the temperature of the solid, flowing the heating medium through a hollow tubing integrally disposed in at least one plate positioned where the solid forms within the controlled freeze zone section, collecting the solid that has been at least partially melted by the heat exchange mechanism, disposing of the at least partially melted solid, and passing the hydrocarbon-enriched vapor stream from the distillation tower.
The foregoing has broadly outlined the features of the present disclosure so that the detailed description that follows may be better understood. Additional features will also be described herein.
These and other features, aspects and advantages of the disclosure will become apparent from the following description, appending claims and the accompanying drawings, which are briefly described below.
It should be noted that the figures are merely examples and no limitations on the scope of the present disclosure are intended thereby. Further, the figures are generally not drawn to scale, but are drafted for purposes of convenience and clarity in illustrating various aspects of the disclosure.
DETAILED DESCRIPTIONFor the purpose of promoting an understanding of the principles of the disclosure, reference will now be made to the features illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications, and any further applications of the principles of the disclosure as described herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. It will be apparent to those skilled in the relevant art that some features that are not relevant to the present disclosure may not be shown in the drawings for the sake of clarity.
As referenced in this application, the terms “stream,” “gas stream,” “vapor stream,” and “liquid stream” refer to different stages of a feed stream as the feed stream is processed in a distillation tower that separates methane, the primary hydrocarbon in natural gas, from contaminants. Although the phrases “gas stream,” “vapor stream,” and “liquid stream,” refer to situations where a gas, vapor, and liquid is mainly present in the stream, respectively, there may be other phases also present within the stream. For example, a gas may also be present in a “liquid stream.” In some instances, the terms “gas stream” and “vapor stream” may be used interchangeably.
The disclosure relates to a system and method for removing contaminants from a hydrocarbon stream.
The system and method may separate a feed stream having methane and contaminants. The system may comprise a distillation tower 104, 204 (
The distillation tower 104, 204 may be separated into three functional sections: a lower section 106, a middle controlled freeze zone section 108, and an upper section 110. The distillation tower 104, 204 may incorporate three functional sections when the upper section 110 is needed and/or desired.
The distillation tower 104, 204 may incorporate only two functional sections when the upper section 110 is not needed and/or desired. For examples, in embodiments where the distillation tower does not include an upper section 110, a portion of vapor leaving the middle controlled freeze zone section 108 may be condensed in a condenser 122 and returned as a liquid stream via a spray assembly 129. Moreover, in such embodiments
Returning to
The sections of the distillation tower 104 may be housed within a single vessel (
In some embodiments, the sections of the distillation tower 204 may be housed within a plurality of vessels to form a split-tower configuration (
The split-tower configuration may be beneficial in situations where the height of the distillation tower, motion considerations, and/or transportation issues, such as for remote locations, need to be considered. This split-tower configuration allows for the independent operation of one or more sections. For example, when the upper section is housed within a single vessel and the lower and middle controlled freeze zone sections are housed within another single vessel, independent generation of reflux liquids using a substantially contaminant-free, largely hydrocarbon stream from a packed gas pipeline or an adjacent hydrocarbon line, may occur in the upper section. The reflux may be used to cool the upper section, establish an appropriate temperature profile in the upper section, and/or build up liquid inventory at the bottom of the upper section to serve as an initial source of spray liquids for the middle controlled freeze zone section. Moreover, the middle controlled freeze zone and lower sections may be independently prepared by (a) chilling the feed stream, (b) feeding the chilled feed stream to the optimal location in the lower section or in the middle controlled freeze zone section, (c) generating liquids for the lower and the middle controlled freeze zone sections, and (d) disposing of the vapors off the middle controlled freeze zone section if the vapors are off specification with too high a contaminant content. Also, liquid from the upper section may be intermittently or continuously sprayed, which builds up liquid level in the bottom of the middle controlled freeze zone section and reduces the contaminant content in the middle controlled freeze zone section to a near steady state level. In this manner the two vessels may be connected to send the vapor stream from the middle controlled freeze zone section to the upper section, continuously spraying liquid from the bottom of the upper section into the middle controlled freeze zone section and stabilizing operations into steady state conditions. The split tower configuration may use a sump of the upper section as a liquid receiver for the pump 128, thereby obviating the need for a liquid receiver 126 in
The system may also include a heat exchanger 100 (
The system may include an expander device 102 (
The system may include a feed separator 103 (
The system may include a dehydration unit 261 (
The system may include a filtering unit (not shown). The feed stream 10 may enter the filtering unit before entering the distillation tower 104, 204. The filtering unit may remove undesirable contaminants from the feed stream before the feed stream enters the distillation tower 104, 204. Depending on what contaminants are to be removed, the filtering unit may be before or after the dehydration unit 261 and/or before or after the heat exchanger 100.
The system may include a line 12 (
If the system includes the feed separator 103 (
The lower section 106 is constructed and arranged to separate the feed stream 10 into an enriched contaminant bottom liquid stream (i.e., liquid stream) and a freezing zone vapor stream (i.e., vapor stream). The lower section 106 separates the feed stream at a temperature and pressure at which no solids form. The liquid stream may comprise a greater quantity of contaminants than of methane. The vapor stream may comprise a greater quantity of methane than of contaminants. In any case, the vapor stream is lighter than the liquid stream. As a result, the vapor stream rises from the lower section 106 and the liquid stream falls to the bottom of the lower section 106.
The lower section 106 may include and/or connect to equipment that separates the feed stream. The equipment may comprise any suitable equipment for separating methane from contaminants, such as one or more packed sections 181, or one or more distillation trays with perforations, downcomers, and weirs (
The equipment may include components that apply heat to the stream to form the vapor stream and the liquid stream. For example, the equipment may comprise a first reboiler 112 that applies heat to the stream. The first reboiler 112 may be located outside of the distillation tower 104, 204. The equipment may also comprise a second reboiler 172 that applies heat to the stream. The second reboiler 172 may be located outside of the distillation tower 104, 204. Line 117 may lead from the distillation tower to the second reboiler 172. Line 17 may lead from the second reboiler 172 to the distillation tower. Additional reboilers, set up similarly to the second reboiler described above, may also be used.
The first reboiler 112 applies heat to the liquid stream that exits the lower section 106 through a liquid outlet 160 of the lower section 106. The liquid stream travels from the liquid outlet 160 through line 28 to reach the first reboiler 112 (
The first reboiler 112 may also apply heat to the stream within the distillation tower 104, 204. Specifically, the heat applied by the first reboiler 112 warms up the lower section 106. This heat travels up the lower section 106 and supplies heat to warm solids entering a melt tray assembly 139 (
The second reboiler 172 applies heat to the stream within the lower section 106. This heat is applied closer to the middle controlled freeze zone section 108 than the heat applied by the first reboiler 112. As a result, the heat applied by the second reboiler 172 reaches the middle controlled freeze zone section 108 faster than the heat applied by the first reboiler 112. The second reboiler 172 also helps with energy integration.
The equipment may include one or more chimney assemblies 135 (
Each chimney assembly 135 includes a chimney tray 131 that collects the liquid stream within the lower section 106. The liquid stream that collects on the chimney tray 131 may be fed to the second reboiler 172. After the liquid stream is heated in the second reboiler 172, the stream may return to the middle controlled freeze zone section 108 to supply heat to the middle controlled freeze zone section 108 and/or the melt tray assembly 139. Unvaporized portions of the stream exiting the second reboiler 172 may be fed back to the distillation tower 104, 204 below the chimney tray 131. Vapor stream exiting the second reboiler 172 may be routed under or above the chimney tray 131 when the vapor stream enters the distillation tower 104, 204.
The chimney tray 131 may include one or more chimneys 137. The chimney 137 serves as a channel that the vapor stream in the lower section 106 traverses. The vapor stream travels through an opening in the chimney tray 131 at the bottom of the chimney 137 to the top of the chimney 137. The opening is closer to the bottom of the lower section 106 than it is to the bottom of the middle controlled freeze zone section 108. The top is closer to the bottom of the middle controlled freeze zone section 108 than it is to the bottom of the lower section 106.
Each chimney 137 has attached to it a chimney cap 133. The chimney cap 133 covers a chimney top opening 138 of the chimney 137. The chimney cap 133 prevents liquid from entering the chimney 137 directly from the section above the chimney 137. The vapor stream exits the chimney assembly 135 via the chimney top opening 138.
After falling to the bottom of the lower section 106, the liquid stream exits the distillation tower 104, 204 through the liquid outlet 160. The liquid outlet 160 is within the lower section 106 (
After exiting through the liquid outlet 160, the feed stream may travel via line 28 to the first reboiler 112. The feed stream may be heated by the first reboiler 112 and vapor may then re-enter the lower section 106 through line 30. Unvaporized liquid may continue out of the distillation process via line 24.
The system may include an expander device 114 (
The system may include a heat exchanger 116 (
The vapor stream in the lower section 106 rises from the lower section 106 to the middle controlled freeze zone section 108. The middle controlled freeze zone section 108 is maintained to receive a freezing zone liquid stream to form the solid and the vapor stream (i.e., hydrocarbon-enriched vapor stream) in the middle controlled freeze zone section 108. The middle controlled freeze zone section 108 is constructed and arranged to separate the feed stream 10 introduced into the middle controlled freeze zone section into a solid and a vapor stream. The solid and the vapor stream are formed in the middle controlled freeze zone section 108 when the freezing zone liquid stream is injected into the middle controlled freeze zone section 108 at a temperature and pressure at which the solid and vapor stream form. The solid may be comprised more of contaminants than of methane. The vapor stream may comprise more methane than contaminants.
The middle controlled freeze zone section 108 includes a lower section 40 and an upper section 39 (
The middle controlled freeze zone section 108 may comprise a melt tray assembly 139 that is maintained in the middle controlled freeze zone section 108 (
The melt tray assembly 139 is constructed and arranged to melt a solid formed in the middle controlled freeze zone section 108. When the warm vapor stream rises from the lower section 106 to the middle controlled freeze zone section 108, the vapor stream immediately encounters the melt tray assembly 139 and supplies heat to melt the solid. The melt tray assembly 139 may comprise at least one of a melt tray 118, a bubble cap 132, a liquid 130, and a heat exchange mechanism(s) 134.
The melt tray 118 may collect a liquid and/or slurry mix. The melt tray 118 divides at least a portion of the middle controlled freeze zone section 108 from the lower section 106. The melt tray 118 is at the bottom 45 of the middle controlled freeze zone section 108.
One or more bubble caps 132 may act as a channel for the vapor stream rising from the lower section 106 to the middle controlled freeze zone section 108. The bubble cap 132 may provide a path for the vapor stream that forces the vapor stream up the riser 140 and then down and around the riser 140 to the melt tray 118. The riser 140 is covered by a cap 141. The cap 141 forms a passage around the riser 140 through which the vapor stream flows. The vapor stream's traversal through the bubble cap 132 allows the vapor stream to transfer heat to the liquid 130 within the melt tray assembly 139.
One or more heat exchange mechanisms 134 may further heat up the liquid 130 to facilitate melting of the solids into a liquid and/or slurry mix. The heat exchange mechanism(s) 134 may be located anywhere within the melt tray assembly 139. For example, as shown in
In one aspect of the disclosure shown in
In the aspect shown in
Another aspect of the disclosure is shown in
Another aspect of the disclosure is shown in
If plate 336 is frusto-conical, a single riser may be disposed through the opening at the apex 340. Upward flowing vapor may be funneled on the side of the plates opposite of that accumulating the solids into the vapor riser. By only using one vapor riser with heat exchanger 334, the surface area available for premature solids accumulation away from plate 336 is reduced. Optionally, or additionally, if multiple risers are desired to be used, one or more heat exchangers 334 may be deployed around each riser.
Regarding the aspects of the disclosure shown in
According to the disclosed aspects, the risers 140 may be arranged to provide improved coverage of the vapor within the volume above the middle controlled freeze zone section 108. A plurality of risers provide an additional means to effectively introduce heat to the part of the tower above the middle controlled freeze zone section 108 by passing vapor warmer than the frozen particulates captured in the middle controlled freeze zone section. Increasing the cross-sectional area and volume influenced by the upflowing vapor exiting the risers is expected to decrease the tendency of frozen particulates from sticking to and agglomerating on surfaces in this portion of the tower by introducing a sweeping effect in this region. Disrupting the formation of frozen particulate structures in this section allows for their formation, as designed, in the middle controlled freeze zone section between the plates of the heat exchange mechanism 134, 234, 334.
Various methods may be used to vary the flow patterns of vapor exiting the riser or risers 140. For example, and as previously discussed, a plurality of risers may be employed. For example, adjacent risers 140 may have varying heights with respect to each other. Optionally or additionally, as shown in
The heat exchange mechanisms 134, 230, 234, 334 have several advantages over known tube coil heat exchangers. The coil-in-plate heat exchange mechanisms 134, 230, 234, 334 allow for more tubing to be deployed within the same spacing. Additionally, as the tubing is an integral part of the plate from which they are formed, the entire structure of the heat exchange mechanism assumes the temperature profile of the passages, increasing the effective surface area available for heat transfer to the accumulated solids.
Returning to a description of
The middle controlled freeze zone section 108 may also comprise a spray assembly 129. The spray assembly 129 cools the vapor stream that rises from the lower section 40. The spray assembly 129 sprays liquid, which is cooler than the vapor stream, on the vapor stream to cool the vapor stream. The spray assembly 129 is within the upper section 39. The spray assembly 129 is not within the lower section 40. The spray assembly 129 is above the melt tray assembly 139. In other words, the melt tray assembly 139 is below the spray assembly 129.
The temperature in the middle controlled freeze zone section 108 cools down as the vapor stream travels from the bottom of the middle controlled freeze zone section 108 to the top of the middle controlled freeze zone section 108. The methane in the vapor stream rises from the middle controlled freeze zone section 108 to the upper section 110. Some contaminants may remain in the methane and also rise. The contaminants in the vapor stream tend to condense or solidify with the colder temperatures and fall to the bottom of the middle controlled freeze zone section 108.
The solids form the liquid and/or slurry mix when in the liquid 130. The liquid and/or slurry mix flows from the bottom of the middle controlled freeze zone section 108 to the top of the lower distillation section 106 via a line 22 (
The vapor stream that rises in the middle controlled freeze zone section 108 and does not form solids or otherwise fall to the bottom of the middle controlled freeze zone section 108, rises to the upper section 110. The upper section 110 operates at a temperature and pressure and contaminant concentration at which no solid forms. The upper section 110 is constructed and arranged to cool the vapor stream to separate the methane from the contaminants. Reflux in the upper section 110 cools the vapor stream. The reflux is introduced into the upper section 110 via line 18.
After contacting the reflux in the upper section 110, the feed stream forms a vapor stream and a liquid stream. The vapor stream mainly comprises methane. The liquid stream comprises relatively more contaminants. The vapor stream rises in the upper section 110 and the liquid falls to a bottom of the upper section 110.
To facilitate separation of the methane from the contaminants when the stream contacts the reflux, the upper section 110 may include one or more mass transfer devices 176. Each mass transfer device 176 helps separate the methane from the contaminants. Each mass transfer device 176 may comprise any suitable separation device, such as a tray with perforations, or a section of random or structured packing to facilitate contact of the vapor and liquid phases.
After rising, the vapor stream may exit the distillation tower 104, 204 through line 14. The line 14 may extend from an upper part of the upper section 110. From line 14, the vapor stream may enter a condenser 122. The condenser 122 cools the vapor stream to form a cooled stream. The condenser 122 at least partially condenses the stream. After exiting the condenser 122, the cooled stream may enter a separator 124. The separator 124 separates the vapor stream into liquid and vapor streams. The separator may be any suitable separator that can separate a stream into liquid and vapor streams, such as a reflux drum.
Once separated, the vapor stream may exit the separator 124 as sales product. The sales product may travel through line 16 for subsequent sale to a pipeline and/or condensation to be liquefied natural gas.
Once separated, the liquid stream may return to the upper section 110 through line 18 as the reflux. The reflux may travel to the upper section 110 via any suitable mechanism, such as a reflux pump 150 (
The liquid stream (i.e., freezing zone liquid stream) that falls to the bottom of the upper section 110 collects at the bottom of the upper section 110. The liquid may collect on tray 183 (
The line 20 and/or outlet 260 may directly or indirectly (
The steps depicted in
Disclosed aspects may be used in hydrocarbon management activities. As used herein, “hydrocarbon management” or “managing hydrocarbons” includes hydrocarbon extraction, hydrocarbon production, hydrocarbon exploration, identifying potential hydrocarbon resources, identifying well locations, determining well injection and/or extraction rates, identifying reservoir connectivity, acquiring, disposing of and/or abandoning hydrocarbon resources, reviewing prior hydrocarbon management decisions, and any other hydrocarbon-related acts or activities. The term “hydrocarbon management” is also used for the injection or storage of hydrocarbons or CO2, for example the sequestration of CO2, such as reservoir evaluation, development planning, and reservoir management. The disclosed methodologies and techniques may be used in extracting hydrocarbons from a subsurface region and processing the hydrocarbons. Hydrocarbons and contaminants may be extracted from a reservoir and processed. The hydrocarbons and contaminants may be processed, for example, in the distillation tower previously described. After the hydrocarbons and contaminants are processed, the hydrocarbons may be extracted from the processor, such as the distillation tower, and produced. The contaminants may be disposed of or discharged as deemed proper. For example, as shown in
As utilized herein, the terms “approximately,” “about,” “substantially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numeral ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and are considered to be within the scope of the disclosure. Furthermore, the articles “the,” “a” and “an” are not necessarily limited to mean only one, but rather are inclusive and open ended so as to include, optionally, multiple such elements.
It should be understood that the numerous changes, modifications, and alternatives to the preceding disclosure can be made without departing from the scope of the disclosure. The preceding description, therefore, is not meant to limit the scope of the disclosure. Rather, the scope of the disclosure is to be determined only by the appended claims and their equivalents. It is also contemplated that structures and features in the present examples can be altered, rearranged, substituted, deleted, duplicated, combined, or added to each other.
Claims
1. A system for melting contaminant-laden solids that have been separated from a hydrocarbon-containing vapor stream in a controlled freeze zone section of a hydrocarbon distillation tower, comprising:
- a melt tray assembly within the controlled freeze zone section, the melt tray assembly constructed and arranged to at least partially melt the solids that are formed in the controlled freeze zone section, the melt tray assembly comprising: a melt tray, a riser covered by a cap to form a passage around the riser, and a heat exchange mechanism, wherein the heat exchange mechanism comprises: a plurality of plates positioned where the solids form within the hydrocarbon distillation tower, wherein the plurality of plates are concentrically arranged, with each of the plurality of plates having a different radius of curvature; hollow tubing forming an integral part of each of the plurality of plates; a heating medium disposed to flow through the hollow tubing at a higher temperature than a temperature of the solids to at least partially melt the solids; and a plurality of passages through at least one of the plurality of plates, said passages allowing equilibration of liquid surrounding the at least one plate.
2. The heat exchange mechanism of claim 1, wherein the at least one of the plurality of plates is substantially rectangular in shape.
3. The heat exchange mechanism of claim 1, wherein the at least one of the plurality of plates is conical in shape.
4. The heat exchange mechanism of claim 1, wherein the at least one of the plurality of plates is frusto-conical in shape.
5. The heat exchange mechanism of claim 1, wherein the at least one of the plurality of plates is formed in a spiral.
6. The heat exchange mechanism of claim 1, wherein the plurality of plates comprises a plurality of interconnected sets of plates.
7. The heat exchange mechanism of claim 1, wherein the at least one of the plurality of plates is disposed to accommodate passage of the riser.
8. The heat exchange mechanism of claim 7, wherein the riser comprises a plurality of vapor risers, at least one of the plurality of vapor risers having a length different from a length of another of the at least one of the plurality of vapor risers.
9. The heat exchange mechanism of claim 7, wherein the riser has an interior, and further comprising an irregular texture or shape in the interior of the riser.
10. The heat exchange mechanism of claim 1, wherein a surface of at least one of the plurality of plates is textured to enhance heat transfer performance.
11. The heat exchange mechanism of claim 1, wherein an inner surface of the hollow tubing is textured.
12. The heat exchange mechanism of claim 1, wherein the tubing has an orientation of one or more of circumferential, radial, angled, parallel to a diameter of the distillation tower, and perpendicular to the diameter of the distillation tower.
13. The heat exchange mechanism of claim 1, wherein the heat exchange mechanism comprises a plurality of individual, interconnected heat exchangers, each of the plurality of individual, interconnected heat exchangers including a portion of the plurality of plates.
14. The heat exchange mechanism of claim 13, wherein the plurality of heat exchangers are arranged in a substantially parallel, coiled, or serpentine configuration.
15. The heat exchange mechanism of claim 1, wherein at least partially melting the solids further comprises passing vapor through the riser.
16. The heat exchange mechanism of claim 1, wherein the hollow tubing isolates the heating medium from contacting any one or more of: the solids, the hydrocarbon-containing vapor stream, or any other species flowing openly within the hydrocarbon distillation tower.
17. The heat exchange mechanism of claim 1, wherein the heating medium is thermally regulated by a heat exchanger sub-system, and wherein the heat exchanger sub-system comprises: a storage vessel, an inlet line, a heater, a pump, and a return line.
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Type: Grant
Filed: Mar 20, 2019
Date of Patent: Jan 3, 2023
Patent Publication Number: 20190219328
Assignee: EXXONMOBIL UPSTREAM RESEARCH COMPANY (Spring, TX)
Inventor: Nicholas F. Urbanski (Katy, TX)
Primary Examiner: Miguel A Diaz
Assistant Examiner: Ibrahim A. Michael Adeniji
Application Number: 16/359,563
International Classification: F25J 3/02 (20060101); C10L 3/10 (20060101); B01D 3/00 (20060101);