Remotely operable vent stop

A wireless signal is propagated via a communication channel and received by a vent stop. The vent stop, upon receiving and decoding the signal, conducts an electric current to release the vent stop from a plumbing vent. In one embodiment, an intralumen audio signal is communicated to the vent stop and an adhesive joint securing the vent stop to the vent pipe is released upon passing an electric current through the joint. In one embodiment, an electric motor or solenoid releases the stop from the vent pipe. A spring or other energy storage device ejects the stop from the vent pipe following release.

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Description
RELATED APPLICATION

[0001] This application claims priority to U.S. Provisional Patent Application Serial Number 60/422,013, filed on Oct. 29, 2002, entitled REMOTELY OPERABLE VENT CAP, which is herein incorporated by reference.

TECHNICAL FIELD

[0002] This invention relates generally to plumbing systems for domestic, commercial and industrial waste systems and particularly, but not by way of limitation, to systems and methods of remotely opening a vent in a plumbing system.

BACKGROUND

[0003] At the time of installation, waste plumbing systems for residential and commercial building structures are tested for leaks. An uncorrected leak in a waste system can allow buildup of dangerous fumes within the structure. Testing involves filling drain traps with water and installing a cap on the plumbing vent. Typically, the vent is located on the roof of the building. With the system thus sealed, a regulated air pressure is applied to the waste system and various methods are used to identify any leaks. Following the testing procedure, the roof vent cap is removed.

[0004] To remove the vent cap, a worker typically ascends the building with the aid of a ladder and physically removes the cap. The cap may be a threaded or unthreaded fitting which provides an air tight seal with the vent pipe.

[0005] Removing the vent cap is not without hazards or inconvenience. For example, falls from atop the building roof have injured many plumbers. In addition, the ladder can be a dangerous tool near power lines. Furthermore, the plumber is forced to carry, or at least have available, a suitable ladder.

[0006] What is needed is an improved system and method for removing a vent cap.

SUMMARY

[0007] A remotely operable vent stop includes a wireless receiver coupled to a release mechanism. The wireless receiver, in one embodiment, includes an audio frequency transducer. The release mechanism, in one embodiment, includes an electrically disbonding adhesive joint between an upper and lower portion. A voltage applied across the joint will weaken and disbond the joint. A compressed spring applies a force between the two portions and ejects the upper portion, or housing from the lower portion, or coupler, when the adhesive is disbonded. The terms coupler and coupling are used interchangeably herein.

[0008] In one embodiment, the housing includes a vent stop. When the vent stop is secured to the coupling, and the coupling is affixed to a plumbing vent, an airtight seal is formed on the vent.

[0009] In an exemplary embodiment, the system includes a remote unit and a local unit. The remote unit is adapted for affixation to a vent pipe and includes a separable upper portion held in alignment with a plumbing system vent pipe by a bonded joint. The local unit is adapted for temporary coupling with an accessible pipe fitting, also coupled to the plumbing system, and for generating a predetermined audio signal within a bore or lumen of the plumbing system. The remote unit, upon receiving the predetermined audio signal, applies a voltage across the bonded joint and after a predetermined current has passed, an adhesive positioned within the joint disbonds. A spring urges the upper portion to separate from the vent pipe following disbonding of the joint. The upper portion falls from the vent pipe, thus opening the vent to the atmosphere. The upper portion may be recovered from the roof or ground.

[0010] In one embodiment, the plumbing stop includes a plug having external threads which engages internal threads of the vent pipe. In one embodiment, the plumbing stop includes a cap having internal threads which engages external threads of the vent pipe.

[0011] Other aspects of the invention will be apparent on reading the following detailed description of the invention and viewing the drawings that form a part thereof.

[0012] This summary is intended to provide a brief overview of some of the embodiments of the present system, and is not intended in an exclusive or exhaustive sense, and the scope of the present subject matter is to be determined by the attached claims and their equivalents.

BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In the drawings, like numerals describe substantially similar components throughout the several views. Like numerals having different letter suffixes represent different instances of substantially similar components.

[0014] FIG. 1 illustrates a plumbing system for a residential building with one embodiment of the present subject matter.

[0015] FIG. 2 includes a block diagram of one embodiment of the present subject matter.

[0016] FIG. 3 includes a block diagram of a processor controlled embodiment of the present subject matter.

[0017] FIG. 4 includes a cross sectional view of one embodiment of the present subject matter.

[0018] FIG. 5 includes a cross sectional view of portions of one embodiment of the present subject matter having multiple ejection springs.

[0019] FIGS. 6A and 6B illustrate cross sectional views of one embodiment having a sliding spring contact and a single ejection spring.

[0020] FIG. 7 includes a flow chart of a method of manufacturing one embodiment of the present subject matter.

[0021] FIGS. 8A and 8B illustrate cross sectional views of one embodiment of the present subject matter having a conical spring.

[0022] FIGS. 9A, 9B, 9C and 9D illustrate views of a splined coupling embodiment.

[0023] FIG. 10 includes an exploded view of a motor controlled embodiment.

[0024] FIG. 11 illustrates a sectional view of a gravity assisted embodiment.

[0025] FIG. 12 illustrates a detail view of a portion of one embodiment.

[0026] FIG. 13 includes a cross sectional view of one embodiment of the present subject matter having an engagement spring held in position by an electrically releasable adhesive joint.

[0027] FIG. 14 includes a piezoelectric transducer coupled to an upper housing.

[0028] FIG. 15 includes an exploded view of a sounder and a plumbing fitting.

[0029] FIG. 16 includes a flow chart of a method of using one embodiment of the present subject matter.

DETAILED DESCRIPTION

[0030] In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that the embodiments may be combined, or that other embodiments may be utilized and that structural, logical and electrical changes may be made without departing from the spirit and scope of the present invention. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims and their equivalents. In the drawings, like numerals describe substantially similar components throughout the several views. Like numerals having different letter suffixes represent different instances of substantially similar components.

[0031] The present subject matter includes methods, apparatus and systems as described herein.

[0032] FIG. 1 illustrates how one embodiment of the present subject matter may be used with a drain, waste and vent (DWV) piping system. The figure illustrates a cut-away view of a residential house with main sewer stack 160 and secondary sewer stack 165. Stack 160 and stack 165 pass through the roof of the house and each terminates at their upper ends with vent 100. In the figures, remote units 200 are affixed to each vent 100. Following testing of the DWV plumbing system, the remote units are removed from the vents.

[0033] A block diagram of remote unit 200B is illustrated in FIG. 2. Communication module 205 is coupled to a release mechanism 210. In one embodiment, communication module 205 includes an audio transducer adapted to receive a modulated audio signal propagated within a lumen of the plumbing system. For example, when a predetermined audio input signal is introduced at fitting 145, the signal is propagated through stack 160 to vent 100 and received by remote unit 200A. Upon receiving the audio signal, communication module 205 provides a release signal to release mechanism 210. When release mechanism 210 is activated, a stop of remote unit 200B is ejected from the vent, thus preparing the DWV piping system for service. The stop provides an air-tight seal with the DWV piping system and activation of the release mechanism allows the stop to be freely removable from the piping system. The stop includes a device that occludes the bore of a pipe. In various embodiments, the stop includes a plumbing cap, plug or valve.

[0034] FIG. 3 illustrates an embodiment of remote unit 200C with processor 330. Supply 260 is coupled to processor 330, communication module 205B and release mechanism 210B. In one embodiment, processor 330 receives an electrical signal from communication module 205B, processes the signal through one or more logic gates and provides an electrical release signal to release mechanism 210B provided the received signal meets predetermined parameters. In one embodiment, processor 330 includes analog circuitry for generating a release signal upon receiving a predetermined input signal. In one embodiment, processor 330 includes digital circuitry for generating a release signal upon receiving a predetermined input signal. In one embodiment, processor 330 includes a microprocessor.

[0035] In one embodiment, the housing is affixed to the coupling, or the vent pipe, by an electrically disbanding adhesive. The adhesive is disposed in a thin layer between two electrically conductive surfaces. A voltage applied between the two conductive surfaces having sufficient electromotive force (EMF) and for a predetermined duration, causes the adhesive bond to weaken and eventually release. In one embodiment, the electrically releasable adhesive includes an epoxy resin such as ElectroRelease E4™, (EIC Laboratories of Norwood, Mass.).

[0036] FIG. 4 illustrates a view of an embodiment of remote unit 200D. Housing 250A and coupling 320A are fabricated of polyvinyl chloride (PVC) plastic. Housing 250A, in one embodiment, includes a vent stop. Coupling 320A is adapted to fit within plumbing vent pipe 100. Vent 100 is coupled to a DWV plumbing system and provides venting to a fresh air supply. Coupling 320A includes electrodes 280A which are electrically coupled to a ground connection. In one embodiment, the ground connection is provided by an interconnecting wire buried within coupling 320A which connects electrode 280A with spring 275A which is electrically connected to supply ground. In one embodiment, the ground connection is provided by a leaf spring contact between coupling 320A and housing 250A. Coupling 320A receives a portion of housing 250A. Piezoelectric transducer 315A is coupled to housing 250A and electrically coupled to processor 330. Processor 330 is coupled to ground and is powered by supply 260. Disbonder 335 is powered by supply 260 and provides a disbonding current to adhesive 290 when processor 330 triggers disbanding on control line 336. In one embodiment, disbonder 335 can be modeled as a switch and a voltage multiplier, where the switch is operated by control line 336 and the output of disbonder 335 includes an increased supply voltage provided to adhesive 290. In one embodiment, disbonder 335 includes an electrical switch, the state of which is controlled by control line 336. Electrodes 280A and electrodes 285A are bonded together with electrically disbanding adhesive 290.

[0037] Springs 275A are depicted in a compressed mode and each applies a force to urge separation of housing 250A and coupling 320A. Springs 275A are coil springs. Seal 265A is disposed between a surface of housing 250A and coupling 320A and in the embodiment shown, seal 265A includes a rubber o-ring. In one embodiment, seal 265A includes a gasket. In one embodiment, seal 265A mates with an annular sealing surface. In one embodiment, seal 265A includes a TEFLON™ product. TEFLON™ is a registered trademark of E. T. du Pont de Nemours and Company of Wilmington, Del. The ground connections of electrodes 280 are electrically bonded to the ground connection of housing 250A. Seal 265A, springs 275A and electrodes 285A are affixed to housing 250A. After releasing, electrodes 280A remain affixed to coupling 320A and coupling 320A remains affixed to vent 100.

[0038] At the time of installation of remote unit 200D, springs 275A are compressed between housing 250A and coupling 320A; electrodes 280A are bonded to electrodes 285; and seal 265A, and housing 250A, provide an airtight seal on coupling 320A. Coupling 320A is coupled to vent 100 with an airtight joint.

[0039] To remotely separate housing 250A from coupling 320A, a modulated audio signal, shown at 345, is propagated through the lumen of vent 100. Modulated audio signal 345 is received by transducer 315A and an electrical signal is supplied to processor 330. Processor 330, having received an electrical signal from transducer 315A corresponding to audio modulated with a predetermined signal, provides a control signal to disbonder 335. When disbonder 335 is energized, a voltage is applied across adhesive 290. Adhesive 290 is weakened upon exposure to an electric current and when sufficiently weak, the bond fails and energy stored in compressed springs 275A overcomes the joint and housing 250A is ejected from coupling 320A. Upon ejection, seal 265A no longer provides an air tight seal for vent 100. Housing 250A, along with seal 265A, springs 275A, electrodes 285A, supply 260, disbonder 335, processor 330 and transducer 315A are ejected from coupling 320A. When installed on vent 100 and separated as herein described, coupling 320A remains attached to vent 100 and housing 250A is ejected and may fall on the roof of the building or tumble to the ground.

[0040] FIG. 5 illustrates a cross sectional view of portions of an embodiment of remote unit 200E where the electrically disbonding adhesive is subjected to a shear load. Housing 250B and coupling 320B are fabricated of PVC plastic. Coupling 320B is adapted to fit around an external surface of plumbing vent pipe 100. Coupling 320B includes electrodes 280A which are electrically coupled to a ground connection. In one embodiment, the ground connection is provided by an interconnecting wire buried within coupling 320B which connects electrode 280A with spring 275A and spring 275A is electrically connected to a supply ground. In one embodiment, the ground connection is provided by a leaf spring contact between coupling 320B and housing 250B.

[0041] Housing 250B receives a portion of coupling 320B. Piezoelectric transducer 315A is coupled to housing 250B and electrically coupled to processor 330. Processor 330, supply 260A, supply 260B, switch 340 are disposed within a cavity of housing 250B. Electrodes 280A and electrodes 285A are bonded together with electrically disbonding adhesive 290. Springs 275A are depicted in a compressed mode and each applies a force to urge separation of housing 250B and coupling 320B. Seal 265A is disposed between a surface of housing 250B and coupling 320B and in the embodiment shown, seal 265A includes a rubber o-ring. The ground connections of electrodes 280A are electrically bonded to the ground connection of housing 250B. Seal 265A, springs 275A and electrodes 285A are affixed to housing 250B.

[0042] At the time of installation of remote unit 200E, springs 275A are compressed between housing 250B and coupling 320B; electrodes 280A are bonded to electrodes 285A; and seal 265A, and housing 250B, provide an airtight seal on coupling 320B. Coupling 320B is coupled to vent 100 with an airtight joint.

[0043] To remotely separate housing 250B from coupling 320B, a modulated audio signal is propagated through the lumen of vent 325. The modulated audio signal is received by transducer 315A and an electrical signal is supplied to a processor. The processor, having received an electrical signal from transducer 315A corresponding to audio modulated with a predetermined signal, provides a control signal to close a switch. When the switch is closed, a voltage is applied across adhesive 290. Adhesive 290 is weakened upon exposure to an electric current and when sufficiently weak, the bond fails and energy stored in compressed springs 275A overcomes the joint and housing 250B is ejected from coupling 320B. Upon ejection, seal 265A no longer provides an air tight seal for vent 325. Housing 250B, along with seal 265, springs 275A, electrodes 285A, as well as the circuitry coupled to adhesive 290 and piezoelectric transducer 315A are ejected from coupling 320B. When installed on vent 100 and separated as herein described, coupling 320B remains attached to vent 100 and housing 250B is ejected and may fall on the roof of the building or tumble to the ground.

[0044] FIG. 6A illustrates a cross sectional view of an embodiment of the present subject matter where the electrically disbonding adhesive is subjected to a shear load. In the figure, remote unit 200G includes housing 250C and coupling 320C, both of which are fabricated of PVC plastic. Housing 250C is adapted to slidably fit within a bore of coupling 320C. Seal 265B is disposed at the juncture of housing 250C and coupling 320C. Seal 265B has a T-shaped cross section in that a center rib is disposed between housing 250C and coupling 320C and a pair of flange legs are disposed on an inner wall of each of housing 250C and coupling 320C. In one embodiment, seal 265B is fabricated of a rubber material or a low durometer plastic.

[0045] Housing 250C includes battery compartment 255 and recess 270 for receiving spring 275B. Spring 275B is a coil spring which encircles a portion of housing 250C. Housing 250C includes a recess 270 adapted to retain spring 275B. Housing 250C also provides a mounting surface for electrode 285B. In the embodiment shown, four such electrodes 285B are evenly distributed about the periphery of housing 250C, however, numbers greater than or less than four are also contemplated. Each electrode 285B includes conductive metal tab fabricated of aluminum sheet stock. A first leg of each electrode 285B is bonded to housing 250C with an adhesive. The second leg of each electrode 285B is mounted to, and is electrically coupled with, circuit board 305. In one embodiment, circuit board 305 includes a printed circuit board. Electrical circuitry and components are mounted on circuit board 305. Piezoelectric transducer 315A and transducer mounting panel 310 are affixed to circuit board 305. In one embodiment, circuit board 305 includes a processor.

[0046] Electrode 280B, in the embodiment illustrated, is of a longer length than electrode 285B and includes an inwardly curved portion at a lower end. Electrode 280B is bonded to a electrode 285B by a film of electrically disbonding adhesive 290. Electrode 280B is sufficiently flexible to allow the curved portion to deflect over catch 295. Catch 295 is formed on an interior wall of coupling 320C and is received in a matching hole of electrode 280B. Sliding leaf interconnect 300A establishes an electrical connection between an electrical conductor on circuit board 305 and electrode 280B. Piezoelectric transducer 315A is disposed beneath circuit board 305, and in one embodiment, is mounted on stand-off 308.

[0047] FIG. 6B illustrates selected details of the embodiment of FIG. 6A. In the figure, circuit board 305 is affixed to electrode 285B by machine screw and nut 395. Electrode 285B is in electrical contact with a first conductor of circuit board 305. Electrode 280B is bonded to electrode 285B by electrically disbonding adhesive 290. Electrode 280B is also electrically connected to circuit board 305 by interconnect 300A. Interconnect 300A includes a flexible metal conductor. Interconnect 300A is connected to a second conductor of circuit board 305 and is affixed by machine screw and nut 405. A hole in electrode 280B engages catch 295 of coupling 320C. Spring 275B urges separation of housing 250C and coupling 320C. Catch 295 prevents separation of housing 250C and coupling 320C provided that adhesive bond 290 remains strong. When bond 290 is weakened (by application of a voltage to electrode 285B and-electrode 280B), catch 295 retains electrode 280B and electrode 285B is carried away with the motion of housing 250C.

[0048] FIG. 7 illustrates a flow chart of method 350 for assembling remote unit 200G. At 355, electrode 280B is bonded to electrode 285B using an electrically disbonding epoxy resin adhesive. In assembling the embodiment of FIGS. 6A and 6B, four pairs of electrodes are prepared. At 360, electrode 285B of the electrode assembly is affixed to circuit board 305. As illustrated in FIG. 6B, electrode 285B is secured to circuit board 305 by a machine screw and nut however, other fasteners are also contemplated, including, for example, a rivet, a self-taping screw, adhesive or a mechanical clip. At 365, piezoelectric transducer 315A is affixed to circuit board 305. Transducer 315A, in one embodiment, is bonded using an adhesive however, other fasteners are also contemplated, including, for example, a clip or a mechanical fastener. At 370, supply 260 is installed within a cavity of the housing. In the embodiment illustrated, two batteries are used for the supply, however numbers greater or less than two are also contemplated. At 375, circuit board 305 is affixed to housing 250C. In the embodiment illustrated, circuit board 305 is fastened to housing 250C using a heat staked joint, however, other fasteners are also contemplated, including, for example, an ultrasonic weld, a machine or self-taping screw, a rivet, a clip or adhesive. At 380, spring 275B is positioned on a portion of coupling 320C. Spring 275B is received at surface 326 and urges separation of housing 250C. At 385, seal 265B is positioned on a lip of coupling 320C. Coupling 320C, seal 265B and housing 250C are adapted to allow seal 265B to remain affixed to housing 250C and readily release from coupling 320C when housing 250C is separated from coupling 320C. At 390, the method continues with the assembly of housing 250C onto coupling 320C.

[0049] FIGS. 8A and 8B illustrate views of remote unit 200H according to one embodiment of the present subject matter. In the figure, housing 250D includes a cavity to receive four batteries 262 and circuit board 305. Circuit board 305 includes circuitry for receiving an electric signal from piezoelectric transducer 315B and generating a voltage to release electrically disbonding adhesive 290. Electrically disbonding adhesive 290 is disposed between electrode 280C and 285C. Piezoelectric transducer 315B is affixed to circuit board 305 by stand-offs 318. Piezoelectric transducer 315B includes a piezoelectric element encased in a ported resonant chamber or housing. The port of the resonant chamber is positioned to expose the element to audio propagated in coupling 320D.

[0050] In one embodiment, coupling 320D includes a length of PVC pipe. In one embodiment, coupling 320D is approximately 18.5″ in length. Coupling 320D includes lower portion 321, slot 322, thin wall section 323 and counterbore 324, as shown in the detail view of FIG. 8B. Lower portion 321 is adapted for affixation to a scheduled plumbing pipe section. Spring 275C is captivated at a first end by tab 282 of electrode 280C and at a second end, by a surface of piezoelectric transducer 315B. In one embodiment, spring 275 is of conical cross section. Electrode 280C is secured to coupling 320D by engagement of tab 319 with slot 322 and adhesive 284. In one embodiment, adhesive 284 includes double-back tape. Thin wall section 323, having a wall thickness less than that of lower portion 321, provides clearance for insertion of electrode 280C. Counterbore 324 provides clearance for a leg of seal 265B. An electric circuit to provide a voltage across adhesive 290 is provided by electrode 285C coupled to circuitry on circuit board 305 and by the series combination of electrode 280C, spring 275C and electrical interconnect 300B coupled to circuitry on circuit board 305. In one embodiment, interconnect 300B includes a flexible conductive wire soldered to spring 275C and soldered to circuit board 305.

[0051] In FIGS. 8A and 8B, electrodes 280C and 285C are shown extending upwards beyond the overall height of coupling 320D. In one embodiment, electrode 285C is adapted to extend downward into the bore of coupling 320D and electrode 280C is adapted to rise above slot 322 to a height approximately flush with a top surface of coupling 320D. In this manner, following separation of housing 250D, electrodes 280C remain substantially within the bore of coupling 320D following separation.

[0052] According to one embodiment, assembly of remote unit 200H includes inserting circuit board 305 and batteries 262 into housing 250D. Electrode 285C is captivated within housing 250D by an adhesive joint or mechanical fastener within the cavity of housing 250D. In addition, electrodes 285C and electrodes 280C are bonded together using electrically releasable adhesive 290. A small diameter end of spring 275C is positioned against a surface of piezoelectric transducer 315B and a large diameter end of spring 275C is captivated by tabs 282. Next, an adhesive is applied to an exterior surface of electrode 280C and housing 250D is mated with coupling 320D by inserting electrodes 280C into the bore of coupling 320D and engaging tab 319 with slot 322.

[0053] According to one application, coupling 320D of remote unit 200H is assembled onto vent pipe 100 using a standard or scheduled pipe coupling positioned below a roof line. Coupling 320D is thus positioned to extend through the roof and allow unobstructed installation of a roof vent flashing.

[0054] For one particular type of glue, the current flow required to sufficiently weaken the joint is a function of the thickness of the glue line. Consequently, a uniformly dimensioned glue line will have predictable and repeatable release characteristics. In one embodiment of the present subject matter, the distance between the electrodes determines the dimensional thickness of the glue line. In one embodiment, the electrodes are fabricated of sheet stock and the spacing between the electrodes is determined by molded features in the respective portions of the present subject matter. For example, in one embodiment, a first electrode is held captive by alignment features that engage the edges of the electrode. An amount of glue is deposited on the first electrode surface and a second electrode is brought into contact with the glue and held apart from the first electrode by molded spacers. In one embodiment, the first and second electrode are positioned with a predetermined spacing and a glue is injected in the void between the electrodes. In one embodiment, the spacing of the electrodes is established by means of molded bosses or shoulders formed in the electrode mounting area. In one embodiment, a shim or spacer is inserted between the electrodes and compressed to achieve a desired parallel spacing.

[0055] FIGS. 9A, 9B, 9C and 9D illustrate different views of an embodiment for establishing a uniform glue line using a splined assembly. FIG. 9A illustrates housing 250E and an electrode 285D disposed atop each of three land areas. Three valleys 420 are shown interspersed between the lands. FIG. 9B illustrates coupling 320E and an electrode 280D disposed at the bottom of each of three valleys. Three land areas 425 are shown interspersed between the valleys. FIG. 9C includes a perspective view of coupling 320E aligned for insertion into housing 250E. In FIG. 9C, electrodes 285D and electrodes 280D are visible. FIG. 9D illustrates a sectional view through housing 250E and coupling 320E. Bond 290 is disposed between electrode 280D and electrode 285D.

[0056] In one embodiment, the release mechanism of the remote unit includes a motor. A motor, as used herein, includes any device that physically displaces an armature in response to an electric current. In one embodiment, displacement of an armature of a solenoid triggers separation of the housing and the coupling. In one embodiment, an electromagnet is operated to trigger separation of the housing and coupling.

[0057] FIG. 10 illustrates an exploded view of remote unit 200J according to one embodiment of the present subject matter. In the figure, housing 250F is adapted to receive seal 265B, spring 275B, supply 260 and release mechanism 410. Release mechanism 410 includes a motor driven gear train for displacing dogs 415 relative to corresponding L-shaped slots 420 of coupling 320F. Release mechanism 410 includes electronic circuitry and components for receiving a wireless signal. Upon receiving the wireless signal, dogs 415 are rotated about axis 90 in slots 420. When dogs 415 have moved sufficiently far, spring 275B urges separation of housing 250F from coupling 320F, thus breaking the airtight seal provided by seal 265B.

[0058] FIG. 11 illustrates a cross sectional view of remote unit 200K according to one embodiment. In the figure, housing 250G includes a cavity for batteries and electronic circuitry, here modeled as switch 455. Switch 455 includes circuitry for receiving a predetermined release signal and applying a voltage to adhesive joint 290 in response to receiving the signal. Housing 250G includes an angled base which matches an angle on coupling 320G. In the embodiment shown in the figure, electrode 485 encircles at least a portion of a diameter of housing 250G and electrode 480 encircles at least a portion of a diameter of coupling 320G. In one embodiment, two or more electrode segments are distributed about a diameter of both housing 250G and coupling 320G. An electrical connection is established between supply 260 and electrode 480 by means of interconnect 465 and interconnect 475. Interconnect 465 is affixed to housing 250G by anchor 460. Anchor 460 includes a heat staked plate however, other means of fastening are also contemplated, including for example, ultrasonic welding, rivet, screw or adhesive. Interconnect 465, when assembled, establishes an electrical connection with contact 470. Contact 470 is electrically coupled to electrode 480 by interconnect 475.

[0059] FIG. 12 illustrates an exploded detail view of a portion of housing 250H and coupling 320H. In the figure, housing 250H includes conductive electrode 485. Electrode 485 is aligned with adhesive 290 disposed in cavity 292. Cavity 292 is sized to receive a film of electrically releasable adhesive and electrode 480 disposed at a bottom of cavity 292. Seal 265A is received by cavity 266 and cavity 264.

[0060] Electrically releasable adhesive 290 bonds housing 250H to coupling 320H. Seal 265A provides an air-tight seal to allow testing of the vent system. When switch 455 of FIG. 11 is closed, electric current flows through interconnect 465, contact 470 and interconnect 475 and provides a current through adhesive 290 by electrode 480 and electrode 485. A voltage induced across adhesive 290 causes the adhesive to weaken. When sufficiently weak, gravitational forces urges housing 250G to slide away from alignment with coupling 320G and fall away from vent 100. In one embodiment, a spring is positioned within remote unit 200K to urge separation of housing 250G and coupling 320G. In the embodiments of FIGS. 11 and 12, the adhesive joint is undergoing a tension force when a positive air pressure is applied to the vent system.

[0061] In one embodiment, an electrically releasable adhesive is disposed to directly hold the vent stop in a fixed position relative to the coupling and a seal positioned between the vent stop and coupling provides an airtight joint. In one embodiment, the electrically releasable adhesive is disposed to hold two or more structural elements in a fixed position relative to each other and when the adhesive is disbonded, a release mechanism is operated to allow the vent stop to be freely separated from the coupling.

[0062] FIG. 13 illustrates an embodiment wherein an adhesively bonded joint is used to hold spring-loaded clips in position, thus securing the vent stop relative to the coupling. In the figure, electrode 710 and electrode 715 are fabricated of conductive metal strips and bonded together with electrically releasable adhesive 290 in the manner of a lap joint. Each end of extension spring 705 is coupled to a holding clip 720 by link 725. The bonded electrode assembly of electrode 710 and electrode 715 is under a compression load applied by stretched extension spring 705. Extension spring 705 urges holding clips 720 in a direction towards the interior of coupling 320K. In one embodiment, extension spring 705 is fabricated of non-conductive material. In one embodiment, extension spring 705 is fabricated of a metal and includes an insulator portion to prevent shorting out electrode 710 and electrode 715. Holding clips 720 are affixed to housing 250K at an upper end and a tab formed at the lower end of holding clips 720 engages slot 322 on the interior wall surface of coupling 320K. An airtight seal is provided by seal 265A. Release springs 275C are affixed to housing 250K at a first end and contact a surface of coupling 320K at a second end. Release springs 275C are under tensional forces which urges separation of housing 250K and coupling 320K.

[0063] Electrical circuitry not shown in the figure is adapted to provide an electrical current to electrode 715 and electrode 710 upon receipt of a release signal. The electrical current weakens the adhesive bond causing electrode 715 and electrode 710 to slide past each other under the compressive force from spring 705. The contraction of spring 705 draws holding clips 720 from slot 322 and the extension forces from release springs 275C urges separation of housing 250K from coupling 320K.

[0064] Other embodiments are also contemplated wherein a weakened disbonding adhesive provides a trigger for the separation of a housing and coupling.

[0065] In one embodiment, the housing is separated from the coupling upon receipt of a wireless signal. The wireless signal, according to one embodiment, includes an audio frequency signal propagated through the plumbing system. FIG. 14 illustrates piezoelectric transducer 31 5A affixed to circuit board 305 by riser 490. Riser 490 includes an annular mounting surface for affixing piezoelectric transducer 315A to circuit board 305. Riser 490, in one embodiment, is fabricated of molded plastic. Piezoelectric transducer 315A is positioned a distance of approximately ¼ wavelength away from circuit board 305 and an electrical signal is conducted using wires 495.

[0066] FIG. 15 illustrates local unit 600 for generating audio for triggering separation of the remote unit. In the figure, plug 605 includes external threads for engagement with internal threads of plumbing fitting 145. Plumbing fitting 145, in one embodiment, includes a clean out fitting and is installed in a convenient location within the plumbing system, as shown in FIG. 1. Piezoelectric transducer 610 is positioned within a cavity of plug 605 and displaced from the backwall of plug 605 by riser 615. Piezoelectric transducer 610 is coupled to signal generator 620. Signal generator 620 supplies an audio frequency signal which produces an audio signal within the plumbing system. In one embodiment, the generated audio signal has a carrier frequency of approximately3 kilo Hertz (kHz) and a modulation frequency of approximately 3 Hertz (Hz). In one embodiment, the generated audio signal has a carrier frequency greater or less than approximately 3kHz and a modulation frequency of greater or less than 3Hz. In one embodiment, plug 605 includes a portable power supply, such as, for example, a battery. In one embodiment, plug 605 includes a user operable switch for activating piezoelectric transducer 610.

[0067] In one embodiment, the audio signal is fully modulated at 100% and thus oscillates between a zero, or quiescent, level and a peak signal level. In one embodiment, the audio signal is modulated at a rate less than 100%.

[0068] In one embodiment, plug 605 includes a power cord for coupling with a metered electric service. In one embodiment, the signal produced by signal generator 620 can be tailored to operate a particular remote unit selected from a plurality of remote units. In one embodiment, plug 605 can be installed in any fitting 145 shown in FIG. 1 and an audio signal will cause release of all remote units 200A. In one embodiment, plug 605 can be installed in any fitting 145 shown in FIG. 1 and an audio signal will cause release of a predetermined remote unit 200A.

[0069] In one embodiment, the local unit is coupled to an exterior wall of a vent and an audio signal is propagated through the wall of the vent and into the interior or lumen of the vent.

[0070] According to one embodiment, following testing of the DWV system using the present subject matter, local unit 600 is removed from fitting 145 and a standard plumbing plug is installed.

[0071] Other embodiments of local unit 600 are also contemplated. For example, in one embodiment, a piezoelectric transducer is affixed to an unthreaded fitting. In one embodiment, the transducer is affixed to the plumbing system by a slip joint. In one embodiment, the transducer is affixed to a fitting adapted for a manual press-fit against a fixture or fitting of a plumbing system. For example, in one embodiment, the transducer is manually held in position at a plumbing fitting, a waste line p-trap or a toilet bowl.

[0072] FIG. 16 illustrates a flow chart of method 625 for using the present subject matter. At 630, the remote unit is armed for separation. In one embodiment, this entails manually operating an electrical switch on the remote unit to supply power to circuitry for monitoring the signal from the piezoelectric transducer of the remote unit. In one embodiment, the remote unit includes a manual switch coupled to a lanyard and when the switch is actuated, an indicator light is illuminated to indicate that the unit is armed. At 635, the remote unit is installed on the plumbing vent. In one embodiment, this includes providing a coupling to the vent at a position below the roof line of the structure. With the remote unit in position and armed for separation, the plumbing system can be tested for leaks, as indicated at 640. Leak testing may involve closing any rough-in openings and filling drains and p-traps with water. Following satisfactory testing, at 645, the remote unit is separated. In one embodiment, this entails removing a standard plumbing plug from a clean out fitting and installing plug 600. Plug 600, in one embodiment, includes a portable power supply, a signal generator and a manually operable switch. When a suitable audio signal is generated within the plumbing system, the housing separates from the coupling of the remote unit. In the event that multiple remote units are installed, each remote unit separates independent of any other remote unit. At 650, the separated housing is recovered. In one embodiment, the coupling and an electrode remain on the vent. In one embodiment, the separated housing can be fitted to a different coupling for another use. In one embodiment, the housing includes a generally spherical cover that facilitates recovery of the housing.

[0073] In one embodiment, the release mechanism is armed prior to installing the remote unit on the plumbing vent. The remote unit produces an audible beep tone when armed.

Alternative Embodiments

[0074] Variations of the above embodiments are also contemplated. For example, in one embodiment, the remote unit includes an infrared (IR) communication port and is adapted to receive an IR signal. Upon receiving an IR signal modulated with a predetermined signal, the remote unit provides a release signal to trigger the separation of the housing from the coupling. In one embodiment, the local unit includes a handheld transmitter which has an IR port. The IR port of the local unit is aimed in the general direction of the remote unit and a suitable signal is transmitted.

[0075] In one embodiment, the remote unit includes an optical port adapted to receive an optically communicated signal from, for example, a laser light source.

[0076] In one embodiment, the housing includes a signal generator and upon receipt of a signal to separate the housing and coupling, the remote unit generates and sounds an audible signal to acknowledge receipt of the release signal. Other distinctive sounds can be generated for other purposes. For example, upon arming, one embodiment renders an audible signal to confirm the mode of operation of the remote unit. In one embodiment, piezoelectric transducer 315 produces audio in response to a signal received from a signal generator coupled to housing 250.

[0077] In one embodiment, a wireless signal is communicated to the remote unit to trigger separation of the housing from the coupling. Other messages are also contemplated. In one embodiment, a wireless signal is communicated to the remote unit to disarm the remote unit. In one embodiment, current drawn from the remote unit power supply in the disarmed mode is lower than that drawn when armed.

[0078] In one embodiment, the remote unit includes a wireless transmitter. In one embodiment, the wireless transmitter of the remote unit sends a signal in response to an inquiry signal received by the remote unit. In one embodiment, the wireless transmitter of the remote unit sends a signal according to a predetermined schedule. The wireless signal from the remote unit, according to one embodiment, includes the operational mode of the remote unit. In one embodiment, the wireless signal includes data corresponding to a condition or state of charge of the battery of the remote unit. In one embodiment, a message from the remote unit indicates that a release signal has been received but that an error condition exists which precludes separation of the housing. In one embodiment, the wireless message includes an error code.

[0079] In one embodiment, the local unit includes a visual display panel. The display panel indicates data corresponding to a message received from the remote unit.

[0080] In one embodiment, the wireless signal includes an audio frequency signal. In one embodiment, the remote unit includes microphone for receipt of an audio frequency signal. In one embodiment, the remote unit includes an audio speaker. In one embodiment, the microphone is sensitive to audio propagated external to the lumen of the vent.

[0081] In one embodiment, the communication module includes a radio frequency (RF) receiver. In one embodiment, the communication module includes a radio frequency (RF) transmitter.

[0082] In one embodiment, the remote unit includes a portable power supply and a manually operable switch coupled to the release mechanism. Activation of the manually operable switch triggers separation of the housing from the coupling. In one embodiment, the manually operable switch includes a lanyard. The lanyard is routed from the remote unit to a convenient location such as, for example, a nearby window or the ground. Upon activating the switch by pulling on the lanyard, the housing separates from the coupling.

[0083] In one embodiment, the remote unit includes a release mechanism and a pair of wires having a first end connected to the release mechanism. The second end of the pair of wires is routed from the remote unit to a convenient location such as, for example, a nearby window or the ground. To release the housing, a power supply is coupled to the pair of wires.

[0084] In one embodiment, the remote unit includes a portable power supply. In one embodiment, the portable power supply includes one or more batteries. In one embodiment, the portable power supply includes a solar power panel.

[0085] In one embodiment, the release mechanism includes an electric motor operated gear train. For example, in one embodiment, the release mechanism includes one or more retaining pins that engage a mating surface and when the retaining pins are retracted, the housing is released from the coupling. In one embodiment, the motor includes an electric solenoid.

[0086] In one embodiment, the disbonding adhesive includes a thermally releasable adhesive. Application of heat causes the thermally releasable adhesive to soften and release. In one embodiment, an electrical heater is actuated upon receipt of a signal from the communication module. In one embodiment, a chemical heater is actuated upon receipt of a signal from the communication module.

[0087] In one embodiment, the disbonding adhesive includes an optically releasable adhesive. Exposure of the adhesive to a light having a particular characteristic, (i.e., a particular wavelength) causes the optically releasable adhesive to soften and release. In one embodiment, a light emitting diode (LED) is coupled to the housing and is illuminated upon receipt of a signal from the communication module. In one embodiment, an LED coupled to the housing indicates that the remote unit is armed.

[0088] In one embodiment, the disbanding adhesive is affixed to one or more electrodes. In one embodiment, multiple adhesive joints are distributed about a diameter of the remote unit. For example, in one embodiment, two sets of electrodes (each with a film of disbonding adhesive) are distributed about the remote unit. More or less than two sets of electrodes are also contemplated. With multiple sets of electrodes, one embodiment provides that the sets of electrodes are uniformly distributed about a diameter of the remote unit.

[0089] In one embodiment, a single spring is provided to urge separation of the housing from the coupling. In one embodiment, multiple springs, uniformly spaced, are provided to urge separation of the housing from the coupling.

[0090] In one embodiment, the spacing between the piezoelectric element of the remote unit and a circuit board is greater or less than ¼ wavelength.

[0091] In one embodiment, the housing, power supply, seal and spring is ejected from the vent upon release. In one embodiment, one or more electrodes are ejected with the housing.

[0092] In one embodiment, the remote unit includes a manually operable electric switch. Actuation of the electric switch engages the circuitry to monitor signals received from the communication module. In one embodiment, the manually operable electric switch is connected to a lanyard. In one embodiment, the manually operable electric switch includes an insulative tab that separates a pair of contacts. In one embodiment, a light is coupled to the arm switch to indicate that the remote unit is in the armed mode.

[0093] In one embodiment, the release mechanism includes an actuator to release the housing from the coupling. In one embodiment, the actuator includes a disbonding adhesive. In one embodiment, the actuator includes a motor. In one embodiment, the actuator includes a solenoid.

[0094] In one embodiment, a wireless signal is communicated acoustically within the plumbing system. In one embodiment, the remote unit includes an actuator coupled to a wireless signal receiver. The actuator is coupled to an operable mechanical device or plumbing valve. Upon receiving the wireless signal, the mechanical device or a plumbing valve is manipulated by the actuator.

[0095] In one embodiment, the ejected housing is recovered and discarded while the coupling remains on the vent. In one embodiment, the ejected housing is serviced and remanufactured using another coupling. In one embodiment, remanufacturing includes replacing the batteries, replacing the seal and testing the functionality of the communication module and release mechanism.

[0096] In one embodiment, the release mechanism of the remote unit includes an energy storage device to urge separation of the housing from the coupling. In one embodiment, the energy storage device includes a spring. In one embodiment, the energy storage device includes a chemical compound that when catalyzed, a reaction occurs thus releasing energy. In one embodiment, the energy storage device includes a motor. In one embodiment, a positive atmospheric pressure is applied to the vent to urge separation of the housing and coupling.

[0097] In one embodiment, an electrode includes aluminum. In one embodiment, an electrode includes copper. In one embodiment, an electrode includes stainless steel. In one embodiment, an electrode includes an electrically conductive material.

[0098] In one embodiment, the housing includes acrylonitrile-butadiene-styrene (ABS) plastic. In one embodiment, the housing includes PVC plastic. In one embodiment, the housing includes a polymer material. In one embodiment, the coupling includes ABS plastic. In one embodiment, the coupling includes PVC plastic. In one embodiment, the coupling includes a polymer material. In one embodiment, the coupling is adapted for bonding with ABS or PVC plumbing pipe.

[0099] In one embodiment, the number of springs differs from that of the number of sets of electrodes.

[0100] In one embodiment, an electrode is fastened to the housing using a mechanical fastener. In one embodiment, an electrode is fastened to the housing using a threaded fastener. In one embodiment, an electrode is fastened to the housing using a clip. In one embodiment, an electrode is fastened to the housing using a heat staked joint. In one embodiment, an electrode is fastened to the housing using an ultrasonically welded joint.

[0101] In one embodiment, the housing includes a substantially spherical structure adapted to facilitate recovery of the housing from a roof. In one embodiment, the spherical structure includes a soft foam structure with a cavity adapted to receive a housing. In one embodiment, the spherical structure is sized to reduce the likelihood of entrapment in a gutter or downspout.

[0102] In one embodiment, the housing includes a first portable supply coupled to supply a voltage to the processor or circuitry of the present subject matter. In one embodiment, the housing includes a second portable supply coupled to supply a voltage to the disbonding adhesive of the present subject matter. In one embodiment, the housing includes an inductor and circuitry configured to supply a second voltage to the disbanding adhesive wherein the second voltage is greater than the first portable supply.

[0103] In one embodiment, the housing includes a capacitor and circuitry configured to supply a second voltage to the disbanding adhesive wherein the second voltage is greater than the first portable supply.

[0104] In one embodiment, an electrode is bonded to a circuit board by a screw. In one embodiment, an electrode is bonded to a circuit board by a press fit connection.

[0105] In one embodiment, the processor includes one or more logic gates and circuitry adapted to generate a release signal in response to receiving a predetermined wireless signal. In one embodiment, the processor includes a microprocessor.

[0106] In one embodiment, a disbanding adhesive provides both the holding force to prevent decoupling of the stop and also provides an air-tight seal for the plumbing system. In one embodiment, an air-tight seal is provided by an o-ring or gasket and the disbonding adhesive holds the stop to the coupling.

[0107] As used herein, the term pipe includes plumbing pipes or tubes such as metal or plastic pipes use in DWV systems or supply lines. The term pipe also refers to gas piping. The term pipe also includes ductwork such as that made of sheet metal and typically used for heating, ventilating and air conditioning (HVAC) applications.

Conclusion

[0108] The above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description.

Claims

1. A system comprising:

a plumbing vent stop; and
a bonded joint including an electrically releasable adhesive and wherein the vent stop is released upon release of the adhesive.

2. The system of claim 1 further including an electric current producing means coupled to the joint.

3. The system of claim 2 further including a wireless transducer coupled to the current producing means and wherein a current is passed through the joint upon receipt of a signal received by the transducer.

4. The system of claim 1 further including a coupler adapted for affixation to a plumbing vent and wherein the coupler and the vent stop are held in alignment by the joint.

5. The system of claim I further including an energy storage device coupled to the vent stop and adapted for urging displacement of the vent stop upon release of the adhesive.

6. The system of claim 1 wherein the vent stop includes a plumbing plug.

7. The system of claim 1 wherein the vent stop includes a plumbing cap.

8. A system comprising:

a plumbing vent stop;
a vent stop releasing means coupled to the vent stop and adapted to selectively open a plumbing vent; and
signal receiver means adapted to actuate the vent stop releasing means upon receipt of a predetermined signal.

9. The system of claim 8 wherein the vent stop releasing means includes an electrically releasable adhesive.

10. The system of claim 8 wherein the vent stop releasing means includes a motor.

11. The system of claim 8 wherein the signal receiver means includes a wireless receiver.

12. The system of claim 8 wherein the signal receiver means includes an audio transducer.

13. The system of claim 12 wherein the audio transducer is responsive to audio propagated within the plumbing vent.

14. A method comprising:

coupling an audio transducer to a pipe;
driving the transducer with a modulated audio frequency signal; and
operating an actuator coupled to the pipe in response to receiving the modulated audio frequency signal at the actuator.

15. The method of claim 14 wherein coupling the audio transducer to the pipe includes affixing a transducer to a fitting.

16. The method of claim 14 wherein driving the transducer with the modulated audio frequency signal includes propagating a signal with a carrier frequency of approximately 3 kilo Hertz (kHz).

17. The method of claim 14 wherein driving the transducer with the modulated audio frequency signal includes propagating a signal with a modulation frequency of approximately 3 Hertz (Hz).

18. The method of claim 14 wherein driving the transducer with the modulated audio frequency signal includes driving the transducer with a fully modulated signal.

19. The method of claim 14 wherein operating the actuator includes opening a vent.

20. The method of claim 14 further including generating an electrical control signal after receiving the modulated audio frequency signal.

21. An apparatus comprising:

an annular sealing surface;
an actuator coupled to the annular sealing surface and adapted to selectively disengage the annular sealing surface from a mating surface;
a wireless receiver coupled to the actuator; and
a spring coupled to the annular sealing surface and adapted to urge disengagement of the annular sealing surface from the mating surface; and
wherein the wireless receiver is adapted to provide a signal for controlling the actuator.

22. The apparatus of claim 21 wherein the mating surface further includes a plumbing coupler adapted for affixation to a plumbing vent.

23. The apparatus of claim 21 wherein the actuator includes an adhesive.

24. The apparatus of claim 23 wherein the adhesive includes an electrically disbanding adhesive.

25. The apparatus of claim 21 wherein the wireless receiver includes an audio frequency signal receiver.

26. A device comprising:

a plumbing stop;
a coupling adapted to mate with the plumbing stop;
an adhesive joint having adhesive disposed therein and
wherein an airtight seal is formed between the plumbing stop and the coupling when the adhesive is cured.

27. The device of claim 26 wherein the plumbing stop and coupling are freely separable when the adhesive is weakened.

28. The device of claim 26 further including a first electrode and a second electrode coupled to the adhesive joint and wherein the adhesive is weakened when an electric current is conducted through the adhesive joint.

29. The device of claim 26 further including a linkage coupled to the plumbing stop and the coupling and wherein the adhesive joint secures the linkage in a first position when the adhesive is cured and in a second position when the adhesive is weakened.

Patent History
Publication number: 20040078878
Type: Application
Filed: Jan 29, 2003
Publication Date: Apr 29, 2004
Applicant: Matrix Devices, LLC
Inventors: David W. Gadtke (Edina, MN), Johannes N Gaston (Minnetonka, MN), Douglas J Van Ornum (Minnetonka, MN), Steven James Boutelle (Rogers, MN)
Application Number: 10353351
Classifications
Current U.S. Class: Roof Outlet (004/218)
International Classification: E03D009/04;