Homocinetic fixed joint

Abstract

A constant velocity fixed joint having the following characteristics:

Description

DESCRIPTION

[0001] The invention relates to the field of constant velocity universal joints and comprises a type of joints which will be explained in greater detail below. In principle, such joints comprise an outer joint part with an aperture and an attaching part, an inner joint part into which there is inserted a shaft which emerges from the aperture, torque transmitting balls guided in pairs of tracks in the outer joint part and in the inner joint part, as well as a ball cage which holds the balls in a central plane when the joint is in the aligned condition and in an angle-bisecting plane when the joint is articulated. The angle of articulation of the joint is normally delimited by the shaft stopping against the outer edge of the aperture of the outer joint part.

[0002] With a view to achieving the largest possible angle of articulation, it has been found that those joints are advantageous which comprise pairs of tracks whose opening angle opens from the attaching part towards the joint aperture, i.e. whose track base lines diverge from one another if viewed in said direction. However, such joints are disadvantageous in respect of the strength of the joint. The invention does not deal with such a type of joints.

[0003] As far as the joint strength is concerned, those joints with pairs of tracks whose opening angle opens from the joint aperture to the attaching part, i.e. wherein the base track lines diverge from one another if viewed in said direction, are more advantageous. It is joints of this type which are the subject of the present invention.

[0004] There is a prior art first group of said joints wherein all pairs of track have such characteristics. In such joints, the strength of the outer joint part is greatly improved, but the load on the ball cage continues to be unchanged and high.

[0005] In addition, there is a prior art second group of such joints wherein only some of the pairs of tracks have such characteristics. In such joints, the strength of the outer joint part has been improved and the load on the ball cage has been reduced.

[0006] As compared to the joints mentioned first, the strength of both said groups of joints has been improved, but there are limitations as far as the angle of articulation is concerned.

[0007] It is the object of the present invention to achieve greater angles of articulation in joints of said type. The objective is achieved by the design, in accordance with the invention, of the pairs of tracks which open towards the attaching side and, respectively, the attaching part, which design is defined in the various independent claims.

[0008] The species of joints to which the invention can be applied can thus be defined as constant velocity fixed joints with the following characteristics. An outer joint part has a first longitudinal axis and an attaching part or attaching end and an aperture for entrance of a shaft which are axially opposed relative to one another, and outer ball tracks; an inner joint part has a second longitudinal axis and comprises inner ball tracks; the outer ball tracks have centre lines and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis; the inner ball tracks have centre lines and track base lines which extend at equal distances therefrom, which are curved and extend through the second longitudinal axis; the outer ball tracks and the inner ball tracks form pairs of tracks with one another which each receive a torque transmitting ball; a ball cage is positioned between the outer joint part and the inner joint part and comprises circumferentially distributed cage windows which each receive a torque transmitting ball; the centres of the balls are held by the cage in a central plane when the joint is in an aligned condition, and when the joint is in an aligned condition, the centre lines of the pairs of tracks are mirror-symmetrical relative to one another with reference to said central plane; the track base lines of the pairs of tracks form an opening angle with one another, i.e. they diverge from one another. A first group of joints only comprises pairs of tracks whose track base lines diverge from one another running from the aperture to the attaching part, i.e whose opening angle opens from the aperture towards the attaching end/attaching part; such so-called UFA joints are shown in FIGS. 1 and 2; a second group of joints on the other hand only at one part of the pairs of tracks, more particularly at each second one of the pairs of tracks, if viewed across the circumference, comprises track base lines which diverge from one another from the aperture to the attaching end/attaching part, i.e. which form an opening angle which opens in said direction; such so-called UFC joints are shown in FIGS. 3 and 4.

[0009] The inventive definitions given below refer only to said inventive pairs of tracks whose opening angle widens from the aperture to the attaching end/attaching part. To the extent that there are, in addition, pairs of tracks which widen from the attaching end/attaching part towards the aperture, these do not necessarily have to comply with the definitions in accordance with the invention and can be designed to deviate therefrom. The opening angle is always the angle between the tangents at the balls in the track contact points.

[0010] According to a first solution in accordance with the invention, it is proposed that the track base lines of the outer ball tracks of the pairs of tracks, at the attaching part end, form a radius ra whose centre is positioned on the first longitudinal axis so as to be offset by a first offset OFF1 from the central plane of the outer joint part towards the attaching part, and diverge from a circle with said radius ra outwardly when running towards the aperture end; whereas the track base lines of the inner ball tracks of the pairs of tracks, at the aperture end, comprise a radius ri whose centre is positioned on the second longitudinal axis so as to be offset by a second offset OFF2 from the central plane of the inner joint part towards the aperture and diverge from a circle with said radius ri outwardly when running towards the attaching part end.

[0011] According to a further basic solution it is proposed that the track base lines of the outer ball tracks of the pairs of tracks, continuously, comprise a radius ra whose centre is positioned beyond the first longitudinal axis and offset by a first offset OFF1′ from the central plane of the outer joint part towards the attaching part, whereas the track base lines of the inner ball tracks of the pairs of tracks, continuously, comprise a radius ri whose centre is positioned beyond the second longitudinal axis and offset by a second offset OFF2′ from the central plane of the inner joint towards the aperture.

[0012] According to a third basic possibility it is proposed that the track base lines of the outer ball tracks of said pairs of tracks, at the attaching part end, comprise a radius ra whose centre is positioned beyond the first longitudinal axis and offset by a first offset OFF1′ from the central plane of the outer joint part towards the attaching part, and diverge from a circle with said radius ra outwardly when running towards the aperture end, whereas the track base lines of the inner ball tracks of the pairs of tracks comprise a radius ri whose centre is positioned beyond the second longitudinal axis and offset by a second offset OFF2′ from the central plane of the inner joint part towards the aperture, and diverge from a circle with said radius ri outwardly when running towards the attaching part end.

[0013] According to special embodiments of the first and third solutions, it is proposed that the track base lines each consist of a circular-arch-shaped portion with the radius ra, ri and a tangentially adjoining straight line portion. According to a further embodiment, the track base lines each consist of a circular-arch-shaped portion with the radius ra, ri and a tangentially adjoining second circular-arch-shaped portion with the radius Rae, Rie which is greater than the radius ra, ri. According to a further modification, the track base lines can each consist of a circular-arch-shaped portion with the radius ra, ri and a circular-arch-shaped portion with the radius r1a, r1i curved in the opposite direction, and a tangentially adjoining straight line. According to a further embodiment, the track base lines can each consist of a circular-arch-shaped portion with the radius ra, ri, a tangentially adjoining straight line portion, a circular-arch-shaped portion curved in the direction opposite to that of the portion and having the radius r1a, r1i, and a tangentially adjoining straight line.

[0014] The joint strength in the outer joint part is increased because the apex of the track curvature of the outer ball tracks is far removed from the aperture, whereas the joint articulation angle is relatively increased due the outer ball tracks development towards the aperture.

[0015] Preferred embodiments of inventive joints will be explained in greater detail below with reference to the drawings wherein

[0016] FIG. 1 shows a first embodiment of a joint according to the state of the art wherein all pairs of tracks diverge from the joint aperture towards the attaching part.

[0017] FIG. 2 shows a second embodiment of a joint according to the state of the art wherein all pairs of tracks diverge from the joint aperture to the attaching part.

[0018] FIG. 3 shows a first embodiment of a joint according to the state of the art wherein some of the pairs of tracks diverge from the joint aperture to the attaching part.

[0019] FIG. 4 shows a second embodiment of a joint according to the state of the art wherein some of the pairs of tracks diverge from the joint aperture to the attaching part.

[0020] FIG. 5 shows the joint according to the state of the art according to FIG. 4 in an articulated condition.

[0021] FIG. 6 shows a joint similar to that of FIG. 4 in accordance with the invention in an articulated condition.

[0022] FIG. 7 shows an inventive joint in a half-section in a second embodiment.

[0023] FIG. 8 shows an inventive joint in a half-section in a third embodiment.

[0024] FIG. 9 shows an inventive joint in a half-section in a fourth embodiment.

[0025] FIG. 10 shows an inventive joint in a half-section in a fifth embodiment.

[0026] FIG. 11 shows an inventive joint in a half-section in a sixth embodiment.

[0027] FIG. 12 shows an inventive joint in a half-section in a seventh embodiment.

[0028] FIG. 1 shows a constant velocity universal joint 11 with an outer joint part 12 which is in two parts and at which it is possible to identify an annular part 13, an attaching part 14 and a journal 15. The annular part 13 forms a joint aperture 16. Inside the annular part there are provided outer ball tracks 17 which extend into the attaching part 14. In the outer joint part 12, there is positioned an inner joint part 22 into which there is inserted a shaft 23. Inner ball tracks 24 are provided at the inner joint part 22. The outer joint part 12 comprises an inner spherical guiding face 18 in the annular part and a complementary guiding face portion 19 in the attaching part. The inner joint part 22 comprises an outer spherical guiding face 25. Between the inner guiding face 18 and the outer guiding face 25 there is positioned a ball cage 29 which comprises spherical sliding faces 30, 31 which cooperate with the guiding faces. The ball cage comprises circumferentially distributed cage windows 32 which each accommodate a ball 35. The balls each engage pairs of tracks which are formed of outer ball tracks 17 and inner ball tracks 24. A central plane E which extends through the ball centres and which is positioned perpendicularly on the axes L12, L22, by means of its point of intersection with the axes, defines the joint centre M. The track base lines G12, G22 of the ball tracks 17, 24 diverge from one another from the aperture 16 to the attaching part 14. The track centre lines S12, S22 are substantially formed by circular arches with adjoining tangents whose centres are positioned on the axes L12, L22 and are offset in opposite directions relative to the joint centre M. A refers to the axial distance between the joint centre M and the point of contact of the ball 35 with the outer ball track 17 in the outer joint part 12 at the maximum articulation angle of the joint and B refers to the radial distance between the axis L12 and said point of contact of the ball 35 with the outer ball track 17 in the outer joint part 12 at the maximum articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping at the outer joint part and by the end of the effective guidance of the ball 35 in the outer ball track 17 in the outer joint part 12. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks. The joint can comprise an even or uneven number of pairs of tracks which are identical across the circumference and which look like the pair of tracks shown in section.

[0029] FIG. 2 shows a constant velocity universal joint 11′ having an outer joint part 12′ which is in two parts and at which it is possible to identify an annular part 13′, an attaching part 14′ and a journal 15′. The annular part 13′ forms a joint aperture 16′. Inside the annular part there are formed outer ball tracks 17′. In the outer joint part 12′, there is positioned an inner joint part 22′ which is followed by an integrally formed-on shaft 23′. The inner joint part 22′ is provided with inner ball tracks 24′. The outer joint part 12′ comprises an inner spherical guiding face 18′ in the annular part and a guiding face 19′ in the attaching part. The inner joint part 22′ comprises an outer spherical guiding face 25′. A first guiding region of the guiding face 25′ is in direct contact with the guiding face 18′. Between the inner guiding face 19′ and a second guiding region of the outer guiding face 25′, there is positioned a semi-dish-shaped ball cage 29 comprising spherical sliding faces 30′, 31′ which cooperate with the guiding faces. By means of a cage edge 32′, the ball cage supports the balls 35′. The balls each engage pairs of tracks which are formed of outer ball tracks 17′ and inner ball tracks 24′. A plane E which extends through the ball centres and which is positioned perpendicularly on the axes L12, L23, by means of its point of intersection with said axes, defines the joint centre M. The track base lines G12, G22 of the ball track 17′, 24′ diverge from one another from the aperture 16′ to the attaching part 14′. The track centre lines S21, S22 are formed substantially by circular arches with adjoining tangents, whose centres are positioned on the axes L12, L23 and are offset in opposite directions relative to the joint centre M. A refers to the axial distance between the joint centre M and the point of contact of the ball 35′ with the outer ball track 17′ in the outer joint part 12′ at the maximum joint articulation angle and B refers to the radial distance between the axis L12 and said point of contact of the ball 35′ with the outer ball track 17′ in the outer joint part 12′ at the maximum joint articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping against the outer joint part 12′ and by the end of the effective guidance of the ball 35′ in the outer ball track 17′ in the outer joint part 12′. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks. The joint can comprise an even or uneven number of pairs of tracks which are identical around the circumference and which look like the pair of tracks shown in section.

[0030] FIG. 3 shows a joint 41 whose outer joint part 42 is composed of an annular part 43 and an attaching part 44. The attaching part 44 comprises an integrally attached journal 45. The annular part 43 and the attaching part 44 are connected to one another by a friction weld 50. In the outer joint part there is arranged an inner joint part 52. Between the outer joint part 42 and the inner joint part 52, there is positioned a ball cage 59 with circumferentially distributed cage windows 62 in which there are received balls 65. The outer joint part and inner joint part form first pairs of tracks consisting of outer ball tracks 47 and inner ball tracks 54 whose track base lines G42, G52 diverge from the joint aperture 46 to the attaching part 44, as well as second pairs of tracks consisting of outer ball tracks 49 and inner ball tracks 56 whose track base lines G42, G52 diverge from the attaching part 44 to the joint aperture 46. The centre lines S42′, S52′, S42, S52, of the ball tracks each consist of circular arches with adjoining tangents, whose centres are positioned on the axes L42, L52 so as to be offset in opposite directions from the joint centre M. A refers to the axial distance between the joint centre M and the point of contact of the ball 65 with the outer ball track 47 in the outer joint part 42 at the maximum joint articulation angle and B refers to the radial distance between the axis L42 and said point of contact of the ball 65 with the outer ball track 47 in the outer joint part 42 at the maximum joint articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping against the outer joint part 42 and by the end of the effective guidance of the ball 65 in the outer ball track 47 in the outer joint part 42. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks. The two different pairs of tracks can be arranged so as to alternate on the circumference or they can be alternately distributed in pairs.

[0031] FIG. 4 shows a joint 41′ whose outer joint part 42′ is composed of an annular part 43′ and an attaching part 44′. The attaching part 44′ comprises an integrally attached journal 45′. The annular part 43′ and the attaching part 44′ are produced so as to be integral with one another. In the outer joint part 42′ there is arranged an inner joint part 52′. Between the outer joint part 42′ and the inner joint part 52′, there is positioned a ball cage 59′ with circumferentially distributed cage windows 62′ in which there are received balls 65′. The outer joint part and inner joint part form first pairs of tracks consisting of outer ball tracks 47′ and inner ball tracks 54′ whose track base lines G42′, G52′diverge from the joint aperture 46′ to the attaching part 44′, as well as second pairs of tracks consisting of outer ball tracks 49′ and inner ball tracks 56′ whose track base lines G42, G52 diverge from the attaching part 44′ to the joint aperture 46′. The centre lines S42′, S52′, S42, S52, of the ball tracks each consist entirely of circular arches whose centres are positioned on the axes L42, L52 so as to be offset in opposite directions from the joint centre M. A refers to the axial distance between the joint centre M and the point of contact of the ball 65′ with the outer ball track 47′ in the outer joint part 42′ at the maximum joint articulation angle and B refers to the radial distance between the axis L42 and said point of contact of the ball 65′ with the outer ball track 47′ in the outer joint part 42′ at the maximum joint articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping against the outer joint part 42′ and by the end of the effective guidance of the ball 65′ in the outer ball track 47′ in the outer joint part 42′. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks. The two different pairs of tracks can be arranged so as to alternate on the circumference or they can be alternately distributed in pairs.

[0032] FIG. 5 shows the joint according to FIG. 4 in accordance with the state of the art in an articulated condition. The axis L52 of the inner joint part 52′, together with the axis L42 of the outer joint part 42′, forms an angle a which is delimited in that the shaft 53′ stops against the aperture 46′ of the outer joint part. The point of intersection of the axes L42, L52 is positioned in the joint centre M. The centre lines S42′, s52′, S42, S52 of all outer and inner ball tracks 47′, 54′, 49′, 56′ are formed by circular arches whose centres are arranged on the respective axis L42, L52 of the respective joint part 42′, 52′ so as to be offset in opposite directions from the central plane of the respective joint part 42′, 52′. The track centre lines, in turn, form pairs of points of intersection which constitute the geometric locations for the centres of the balls 65′. A refers to the axial distance between the joint centre M and the point of contact of the ball 65′ with the outer ball track 47′ in the outer joint part 42′ at the maximum joint articulation angle and B refers to the radial distance between the axis L42 and said point of contact of the ball 65′ with the outer ball track 47′ in the outer joint part 42′ at the maximum joint articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping against the outer joint part 42′ and by the end of the effective guidance of the ball 65′ in the outer ball track 47′ in the outer joint part 42′. These dimensions, together with the diameter d of the shaft 53′, result in the maximum articulation angle of &agr;=45°. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks.

[0033] FIG. 6 shows a joint similar to that shown in FIG. 4 in accordance with the invention in an articulated condition. The axis L52 of the inner joint part 526, together with the axis L42 of the outer joint part 426, forms an angle &agr;1 which is delimited in that the shaft 536 stops against the aperture 466 of the outer joint part. The point of intersection of the axes L42, L52 is positioned in the joint centre M. The centre lines S42′, S52′, of the outer and inner ball tracks 496, 566 are formed entirely by circular arches with adjoining tangents, whose centres are arranged on the respective axis of the respective joint part 426, 526 so as to be offset in opposite directions relative to the joint centre M. The track centre lines, in turn, form pairs of points of intersection with one another, which constitute the geometric locations for the centres of the balls 656. A refers to the axial distance between the joint centre M and the point of contact of the ball 656 with the outer ball track 476 in the outer joint part 426 at the maximum joint articulation angle and B refers to the radial distance between the axis L42 and said point of contact of the ball 656 with the outer ball track 476 in the outer joint part 426 at the maximum joint articulation angle. The maximum articulation angle of the joint is determined by the shaft stopping against the outer joint part 426 and by the end of the effective guidance of the ball 656 in the outer ball track 476 in the outer joint part 426. These dimensions, together with the diameter d of the shaft 536, result in the maximum articulation angle of &agr;1=47°. In the joint shown here with a round cross-sectional track shape, the point of contact is located in the track base; in joints with other cross-sectional track shapes, it is possible for pairs of contact points to be positioned opposite one another in the track flanks.

[0034] When comparing the state of the art joint of FIG. 5 with the inventive joint according to FIG. 6 it has to be pointed out that the angle &agr;1 is greater than the angle &agr;. This has been achieved by said change in the track centre lines, which is accompanied by an increase in the dimension B and a decrease in the dimension A.

[0035] The subsequent FIGS. 7 to 12 each show only part of an outer joint part 12, 42 in various embodiments, with an outer ball track 17, 47 which opens towards the attaching part. In all variants, the opening dimension B has been increased relative to the state of the art, whereas the axial dimension A has been reduced relative to the state of the art. In the half-section, the fixed outer joint part with a horizontal axis and the inner joint part which, relative thereto, has been pivoted towards the left by the angle a are shown in continuous lines. The ball cage is not shown. Furthermore, thin lines show the shaft 23, 53 in a stopping position at the joint aperture 16, 46, pivoted to the right by the angle &agr;, as well as a ball 35, 65 which, together with the inner joint part, has been pivoted towards the left by the angle &agr;/2. The shaft 23, 53 and ball 35, 65 drawn inside one another thus, in fact, are positioned on diametrically opposite sides of the axis L42.

[0036] In all Figures, M refers to the joint centre and Z1 and Z2 refer to centres of the generating radii of curvature of the tracks, which centres are positioned on the axes L12, L22, L42, L52, so as to be offset from the joint centre M in opposite directions. The position of the centres Z1 and Z2 in the direction of the axes is indicated by an axial offset OFF1 from the central plane E12, E42 of the outer joint part and by an axial offset OFF2 from the central plane E22, E52 of the inner joint part. The angle-bisecting plane has been given the reference symbol E′.

[0037] Hereafter, the outer ball tracks 17, 47 are described as extending from the attaching part to the aperture, whereas the inner ball tracks are described as extending from the aperture to the attaching part.

[0038] In FIG. 7, the outer ball track 177, 477 in the outer joint part 227, 477 is composed of a first portion S1 and a second portion S5, with the further details referring to the track base G12, G42. The portion S1, with the radius ra, is formed round the centre Z1 and extends as far as the radial plane T1 through the centres Z1 and Z3. The portion S5, with the greater radius Rae, is formed around an eccentric centre Z3 and extends from the radial plane T1 to the aperture 167, 467 of the outer joint part. The inner ball track 247, 547 on the inner joint part is composed of corresponding track portions, with the further details also referring to the track base G22, G52. A first portion, with the radius ri, is formed around the pivoted centre Z2′and extends as far as the radial plane T2 through the centres Z2′ and Z4′. A second portion, with the greater radius Rie is formed around an eccentric centre Z4′ and extends from the radial plane T2 to the inner end face of the inner joint part.

[0039] In FIG. 8, the outer ball track 178, 478 is formed of three portions S1, S3 and S4. The portion S1 is defined by the radius ra around the centre Z1 and extends beyond the radial plane T through the centre Z1 as far as the tangentially following portion S3. The portion S3 is defined by a counter radius with the radius r1a and extends as far as the portion S4. The portion S4 is a tangential straight line adjoining the radius r1a. The inner ball track 248, 548 on the inner joint part is composed of corresponding track portions. A first portion with the radius ri is formed around the pivoted centre Z2′. Said first portion is tangentially followed by a second portion with a counter radius r1i which changes into a tangentially adjoining straight line (not described in further detail).

[0040] In FIG. 9, the outer ball track 179, 479 is formed of three portions S1, S3 and S4. The portion S1 is defined by the radius ra around the centre Z1 and extends beyond the radial plane T through Z1 as far as the portion S2. S2 is a tangential straight line which follows the portion S1 and which, together with the axis L42, encloses an angle b and extends as far as the portion S3. S3 is a counter radius with the radius r1a tangentially following S2 and extends as far as the portion S4. S4 is a straight line tangentially adjoining S3. The inner ball track 249, 549 on the inner joint part is composed of the corresponding track portions. A first portion in form of a radius is formed around the pivoted centre Z2′ with the radius ri. Said first portion is followed by a straight line (not described in greater detail) in the form of a second portion which, in turn, is followed by a third portion in the form of a tangentially adjoining counter radius r1i and by a fourth portion (not described in greater detail) in the form of a straight line.

[0041] In FIG. 10, the outer ball track 1710, 4710 is formed by a uniform portion S1 which is defined by a radius ra around an eccentric centre Z3 which, on the axis L42, L12 is at a distance OFF1 from the joint centre M. The inner ball track 2410, 5410 is formed accordingly by a uniform portion with the radius ri around the pivoted eccentric centre Z4′ which, on the axis L22, L52, is at a distance OFF2 from the joint centre.

[0042] In FIG. 11, the outer ball track 1711, 4711 is formed of two portions S1, S2. The portion S1 is defined by a radius ra around a centre Z3 which corresponds to that shown in FIG. 10 and extends beyond the radial plane T3 through the centre Z3 as far as the portion S2. The portion S2 is defined by a straight line tangentially following the portion S1, extending at the angle b relative to the centre line L12, L42. The inner ball track 2411, 5411 is formed accordingly by a first portion with the radius ri around the pivoted centre Z4′ and a tangentially following straight line (not described in further detail).

[0043] In FIG. 12, the outer ball track 1712, 4712 is formed of two portions S1, S2. The portion S1 is defined by a radius ra around a centre Z1, which corresponds to that shown in FIG. 9 and extends beyond the radial plane T1 through the centre Z1 as far as the portion S2. The portion S2 is defined by a straight line tangentially following the portion S1, extending at the angle b relative to the centre line L12, L42. The inner ball track 2411, 5411 is formed accordingly by a first portion in the form of a radius around the pivoted centre Z2′ with the radius rI, and a tangentially following straight line (not described in further detail).

[0044] As already explained, the points of contact of the ball with the outer track in track cross-sections other than round can also be positioned at a distance from the track base opposite one another in the track flanks.

Constant Velocity Fixed Joint

[0045] 1 LIst of reference numbers 11, 41 joint 12, 42 outer joint part 13, 43 annular part 14, 44 attaching part 15, 45 journal 16, 46 joint aperture 17, 47 outer track base 18, 48 inner guiding face --, 49 outer ball track 22, 52 inner joint part 23, 53 shaft 24, 54 inner ball track 25, 55 outer guiding face --, 56 inner ball track 29, 59 ball cage 30, -- sliding face 31, -- sliding face 32, 62 cage window 35, 65 ball 36, 66 pair of tracks --, 67 pair of tracks

Constant Velocity Fixed Joint

Claims

1. A constant velocity fixed joint (11) having the following characteristics:

an outer joint part (12) comprises a first longitudinal axis (L12) and an attaching part (14) and an aperture (16) which are axially opposed relative to one another, as well as outer ball tracks (17);

an inner joint part (22) comprises a second longitudinal axis (L22) and inner ball tracks (24);

the outer ball tracks (17) comprise centre lines (S12) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L12);

the inner ball tracks (24) comprise centre lines (S22) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L22);

the outer ball tracks (17) and the inner ball tracks (24) form pairs of tracks with one another which each receive a torque transmitting ball (35);

a ball cage (29) is positioned between the outer joint part (12) and the inner joint part (22) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (35);

the centres of the balls are held by the cage (29) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines (S12, S22) of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks diverge from one another running from the aperture (16) to the attaching part (14);

the track base lines of the outer ball tracks (17) of the pairs of tracks, at the attaching part end, form a radius ra whose centre (Z1) is positioned on the first longitudinal axis (L12) so as to be offset by a first offset OFF1 from the central plane (E12) of the outer joint part towards the attaching part, and said track base lines diverge from a circle with said radius ra outwardly towards the aperture end;

the track base lines of the inner ball tracks (24) of the pairs of tracks, at the aperture end, comprise a radius ri whose centre (Z2) is positioned on the second longitudinal axis (L22) so as to be offset by a second offset OFF2 from the central plane (E22) of the inner joint part towards the aperture, and said track base lines diverge from a circle with said radius ri outwardly towards the attaching part end.

2. A joint according to claim 1,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining straight line portion (S2). (FIG. 12)

3. A joint according to claim 1,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining second circular-arch-shaped portion (S5) with the radius Rae, Rie which is greater than the radius ra, ri. (FIG. 7)

4. A joint according to claim 1,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, rI, a circular-arch-shaped portion (S3) with the radius r1a, r1i curved in the opposite direction, and a tangentially adjoining straight line (S4). (FIG. 8)

5. A joint according to claim 1,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri, a tangentially adjoining straight line portion (S2), a circular-arch-shaped portion (S3) curved in the direction opposite to that of the portion (S1) and having the radius r1a, r1i, and a tangentially adjoining straight line (S4). (FIG. 9)

6. A constant velocity fixed joint (11) having the following characteristics:

an outer joint part (12) comprises a first longitudinal axis (L12) and an attaching part (14) and an aperture (16) which are axially opposed relative to one another, as well as outer ball tracks (17);

an inner joint part (22) comprises a second longitudinal axis (L22) and inner ball tracks (24);

the outer ball tracks (17) comprise centre lines (S12) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L12);

the inner ball tracks (24) comprise centre lines (S22) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L22);

the outer ball tracks (17) and the inner ball tracks (24) form pairs of tracks with one another which each receive a torque transmitting ball (35);

a ball cage (29) is positioned between the outer joint part (12) and the inner joint part (22) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (35);

the centres of the balls are held by the cage (29) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines (S12, S22) of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks diverge from one another running from the aperture (16) towards the attaching part (14);

the track base lines of the outer ball tracks (17) of the pairs of tracks, continuously, comprise a radius ra whose centre (Z3) is positioned beyond the first longitudinal axis (L12) and offset by a first offset OFF1′ from the central plane (E12) of the outer joint part towards the attaching part;

the track base lines of the inner ball tracks (24) of the pairs of tracks, continuously, comprise a radius ri whose centre (Z4) is positioned beyond the second longitudinal axis (L22) and offset by a second offset OFF2′ from the central plane (E22) of the inner joint part towards the aperture. (FIG. 10)

7. A constant velocity fixed joint (11) having the following characteristics:

an outer joint part (12) comprises a first longitudinal axis (L12) and an attaching part (14) and an aperture (16) which are axially opposed relative to one another, as well as outer ball tracks (17);

an inner joint part (22) comprises a second longitudinal axis (L22) and inner ball tracks (24);

the outer ball tracks (17) comprise centre lines (S12) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L12);

the inner ball tracks (24) comprise centre lines (S22) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L22);

the outer ball tracks (17) and the inner ball tracks (24) form pairs of tracks with one another which each receive a torque transmitting ball (35);

a ball cage (29) is positioned between the outer joint part (12) and the inner joint part (22) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (35);

the centres of the balls are held by the cage (29) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines (S12, S22) of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks diverge from one another running from the aperture (16) towards the attaching part (14);

the track base lines of the outer ball tracks (17) of said pairs of tracks, at the attaching part end, comprise a radius ra whose centre (Z3) is positioned beyond the first longitudinal axis (L12) and offset by a first offset OFF1′ from the central plane (E12) of the outer joint part towards the attaching part, and said track base lines diverge from a circle with said radius ra outwardly towards the aperture end;

the track base lines of the inner ball tracks (24) of the pairs of tracks comprise a radius ri whose centre (Z4) is positioned beyond the second longitudinal axis (L22) and offset by a second offset OFF2′ from the central plane (E22) of the inner joint part towards the aperture end, and said track base lines diverge from a circle with said radius ri outwardly towards the attaching part end.

8. A joint according to claim 7,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining straight line portion (S2). (FIG. 11)

9. A joint according to claim 7,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a circular-arch-shaped portion (S3) curved in the opposite direction with the radius r1a, r1i and a tangentially adjoining straight line (S4). (FIG. 8)

10. A joint according to claim 7,

characterised in

that the track base lines each consist of a circular-arch-shaped portion (S1) with the radius ra, ri, a tangentially adjoining straight line portion (S2), a circular-arch-shaped portion (S3) curved in the direction opposite to that of the portion (S1) and having the radius r1a, r1i, and a tangentially adjoining straight line (S4). (FIG. 9)

11. A constant velocity fixed joint (41) having the following characteristics:

an outer joint part (42) comprises a first longitudinal axis (L42) and an attaching part (44) and an aperture (46) which are axially opposed relative to one another, as well as outer ball tracks (47, 49);

an inner joint part (52) comprises a second longitudinal axis (L52) and inner ball tracks (54, 56);

the outer ball tracks (47, 49) comprise centre lines (S42) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L42);

the inner ball tracks (54, 56) comprise centre lines (S52) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L52);

the outer ball tracks (47, 49) and the inner ball tracks (54, 56) form pairs of tracks with one another which each receive a torque transmitting ball (65);

a ball cage (59) is positioned between the outer joint part (42) and the inner joint part (52) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (65);

the centres of the balls (65) are held by the cage (59) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks move away from one another in one direction;

the track base lines of one part of the pairs of tracks (49, 56) diverge from one another running from the attaching part (44) to the aperture (46);

the track base lines of another part of the pairs of tracks (47, 54) diverge from one another running from the aperture (46) to the attaching part (44);

the track base lines of the outer ball tracks (17) of said latter pairs of tracks, at the attaching part end, comprise a radius ra whose centre (Z1) is positioned on the first longitudinal axis (L42) and offset by a first offset OFF1′ from the central plane (E42) of the outer joint part towards the attaching part, and said track base lines diverge from a circle with said radius ra outwardly towards the aperture end;

the track base lines of the inner ball tracks (54) of said latter pairs of tracks,at the aperture end, comprise a radius ri whose centre (Z2) is positioned on the second longitudinal axis (L52) and offset by a second offset OFF2′ from the central plane (E52) of the inner joint part towards the aperture, and said track base lines diverge from a circle with said radius ri outwardly towards the attaching part end.

12. A joint according to claim 11,

characterised in

that the track base lines of the latter pairs of tracks (47, 54) each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining straight line portion (S2). (FIG. 12)

13. A joint according to claim 11,

characterised in

that the track base lines of the latter pairs of tracks (47, 54) each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining second circular-arch-shaped portion (S5) with the radius Rae, Rie which is greater than the radius ra, ri. (FIG. 7)

14. A joint according to claim 11,

characterised in

that the track base lines of the latter pairs of tracks (47, 54) each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a circular-arch-shaped portion (S3) curved in the opposite direction and having the radius r1a, r1i and a tangentially adjoining straight line (S4). (FIG. 8)

15. A joint according to claim 11,

characterised in

that the track base lines of the latter pairs of tracks (47, 54) each consist of a circular-arch-shaped portion (S1) with the radius ra, ri, a tangentially adjoining straight line portion (S2), a circular-arch-shaped portion (S3) curved in the direction opposite to that of the portion (S1) and having the radius r1a, r1i, and a tangentially adjoining straight line (S4). (FIG. 9)

16. A constant velocity fixed joint (41) having the following characteristics:

an outer joint part (42) comprises a first longitudinal axis (L42) and an attaching part (44) and an aperture (46) which are axially opposed relative to one another, as well as outer ball tracks (47);

an inner joint part (52) comprises a second longitudinal axis (L52) and inner ball tracks (54);

the outer ball tracks (47) comprise centre lines (S42) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L42);

the inner ball tracks (54) comprise centre lines (S52) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L52);

the outer ball tracks (47) and the inner ball tracks (54) form pairs of tracks with one another which each receive a torque transmitting ball (65);

a ball cage (59) is positioned between the outer joint part (42) and the inner joint part (52) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (65);

the centres of the balls (65) are held by the cage (59) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks diverge from one another running in one direction;

the track base lines of one part of the pairs of tracks (49, 56) diverge from one another running from the attaching part (44) to the aperture (46);

the track base lines of another part of the pairs of tracks (47, 54) diverge from one another running from the aperture (46) to the attaching part (44);

the track base lines of the outer ball tracks (47) of said latter pairs of tracks, continuously, comprise a radius ra whose centre (Z3) is positioned beyond the first longitudinal axis (L42) and offset by a first offset OFF1′ from the central plane (E42) of the outer joint part towards the attaching part;

the track base lines of the inner ball tracks (54) of said latter pairs of tracks, continuously, comprise a radius ri whose centre (Z4) is positioned beyond the second longitudinal axis (L52) and offset by a second offset OFF2′ from the central plane (E52) of the inner joint part towards the aperture. (FIG. 10)

17. A constant velocity fixed joint (41) having the following characteristics:

an outer joint part (42) comprises a first longitudinal axis (L42) and an attaching part (44) and an aperture (46) which are axially opposed relative to one another, as well as outer ball tracks (47);

an inner joint part (52) comprises a second longitudinal axis (L52) and inner ball tracks (54);

the outer ball tracks (47) comprise centre lines (S42) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the first longitudinal axis (L42);

the inner ball tracks (54) comprise centre lines (S52) and track base lines which extend at equal distances therefrom, which are curved and extend in planes through the second longitudinal axis (L52);

the outer ball tracks (47) and the inner ball tracks (54) form pairs of tracks with one another which each receive a torque transmitting ball (65);

the ball cage (59) is positioned between the outer joint part (42) and the inner joint part (52) and comprises circumferentially distributed cage windows which each receive a torque transmitting ball (65);

the centres of the balls (65) are held by the cage (59) in a central plane (E) when the joint is in an aligned condition and in the angle-bisecting plane (E′) when the joint is in an articulated condition;

when the joint is in an aligned condition, the centre lines of the pairs of tracks are mirror-symmetrical relative to one another with reference to the central plane (E) and when the joint is articulated, they are mirror-symmetrical relative to one another with reference to the angle-bisecting plane (E′);

the track base lines of the pairs of tracks diverge from one another running in one direction;

the track base lines of one part of the pairs of tracks (49, 56) diverge from one another running from the attaching part (44) to the aperture (46);

the track base lines of another part of the pairs of tracks (47, 54) diverge from one another running from the aperture (46) to the attaching part (44);

the track base lines of the outer ball tracks (47) of said latter pairs of tracks, at the attaching part end, comprise a radius ra whose centre (Z3) is positioned beyond the first longitudinal axis (L42) and offset by a first offset OFF1′ from the central plane (E42) of the outer joint part towards the attaching part, and said track base lines diverge from a circle with said radius ra outwardly towards the aperture end;

the track base lines of the inner ball tracks (54) of said latter pairs of tracks comprise a radius ri whose centre (Z4) is positioned beyond the second longitudinal axis (L52) and offset by a second offset OFF2′ from the central plane (E52) of the inner joint part towards the aperture, and said track base lines diverge from a circle with said radius ri towards the attaching part end.

18. A joint according to claim 17,

characterised in

that the track base lines of the latter pairs of tracks each consist of a circular-arch-shaped portion (S1) with the radius ra, ri and a tangentially adjoining straight line portion (S2). (FIG. 11)

19. A joint according to claim 17,

characterised in

that the track base lines of the latter pairs of tracks each consist of a circular-arch-shaped portion (S1) with the radius ra,ri, a circular-arch-shaped portion (S3) with the radius r1a, r1i curved in the direction opposite thereto, and a tangentially adjoining straight line (S4). (FIG. 8).

20. A joint according to claim 17,

characterised in

that the track base lines of the latter pairs of tracks each consist of a circular-arch-shaped portion (S1) with the radius ra, ri, a tangentially adjoining straight line portion (S2), a circular-arch-shaped portion (S3) curved in the direction opposite to that of the portion (S1) and having the radius r1a, r1i, and a tangentially adjoining straight line (S4). (FIG. 9)