Impact resistant structure for the helicopter and energy absorber used for the same
One aspect of the present invention provides an impact resistant structure of a helicopter, which includes: an energy absorber positioned under a floor of the helicopter and directly connected to a cabin frame of the helicopter. The energy absorber is arranged in accordance with a distribution of a ground reaction force on a general ground at a time of crash situation. Another aspect of the present invention provides an energy absorber includes: a plurality of independent hollow tubes of fiber reinforced composite material integrally formed by bundling only the hollow tubes. The hollow tubes are arranged so as to reduce a number of intersecting wall surfaces of the hollow tubes.
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1. Field of the Invention
The present invention relates to an impact resistant structure for a helicopter and an energy absorber used for the same.
2. Description of the Related Art
A helicopter is often operated in visual flight rule, or between mountains, or at a low altitude, because of its operating characteristics. Then, there is always a risk of accident due to contact with an obstacle. Therefore, an impact resistance is strongly required in a helicopter in order to keep survivability of crew members in the crash situations.
The basic principle for the impact resistant structure of a helicopter is to adopt a continuous strong keel K for a nose H easily crushed and a bottom G easily crushed which are shown in
For a helicopter of which landing gear, such as retracted one, may not be effectively functioned for crash energy absorption, an impact resistant fuselage structure having impact absorption capacity is required for the typical crush environment shown in
Conventionally, the floor structure of a helicopter is designed according to a normal operational flight load and a landing load on the ground. At present, general impact absorption to an unexpected crash impact like crushing shown in
Conventional impact resistant structures for the helicopter are disclosed in U.S. Pat. No. 4,593,870, U.S. Pat. No. 5,069,318, and U.S. Pat. No. 5,024,399. Meanwhile, in a helicopter, on the typical ground surface, as shown in
Examples of impact resistance absorption members used in the impact resistant structure of a helicopter and the impact resistant structure for general industrial purpose are disclosed in Japanese Patent Laid-Open Publications No.2002-286066, No.2002-36413, No.2002-153169, No.2002-192432, and U.S. Pat. No. 5,746,537, such as an example using axial compression energy absorption of a light weight fiber reinforced composite material tube, and an example that a foaming material is filled up in all sections for energy absorption improvement.
However, to reduce an impact load by a long absorption stroke, and simultaneously, to realize high impact energy absorption of the merit of a fiber reinforced composite material tube without instability of overall general buckling, if the section of the single tube is simply made larger, the local buckling tendency of the tube wall will be increased and the stable progressive failure mode suitable for impact energy absorption of fiber reinforced composite tube shown in
Therefore, an object of the present invention is to provide an impact resistant structure of a helicopter, i.e., for a helicopter of which landing gear such as retracted one may not be effectively functioned in crash situation, to provide a fuselage structure having impact absorption capacity against the actual crash environment while providing in a shape fitting to the actual helicopter fuselage structure. Another object of the present invention is to provide a light weight energy high performance absorber in which the harmful initial load peak level is reduced, and in which the energy absorption property due to axial compression failure is improved, also which is able to apply not only to the impact resistant structure of a helicopter but also to the impact resistant structure for general industrial purpose, and which have a desired impact absorption capacity in a shape fitting to the actual helicopter fuselage structure, furthermore in which the effective stroke is increased.
According to one aspect of the present invention, an impact resistant structure of a helicopter comprises: an energy absorber positioned under a floor of the helicopter and directly connected to a frame of the helicopter, the energy absorber being arranged in accordance with a distribution of a ground reaction force on a general ground surface at a time of crash situation.
According to another aspect of the present invention, an impact resistant structure of a helicopter comprises: an energy absorber in bundled-tubes state directly connected to a frame of the helicopter at a position almost directly under the frame where an impact load is concentrated at a time of crash situation.
Preferably, the impact resistant structure of a helicopter further comprises a plurality of curved panels, which take a horizontal load due to a forward crash speed and are crushed in a pantograph shape by a vertical load at the time of crash situation, arranged almost in an longitudinal direction of the helicopter and connected to an under-floor outer skin or web of the helicopter.
Preferably, an impact resistant structure of a helicopter further comprises a truss frame connecting the curved panels almost in an X-shape so as to function as a frame member for holding the curved panels during a normal operational use and not to prevent the curved panels from deforming in the pantograph shape at the time of crash situation.
Preferably, in the impact resistant structure of a helicopter, a floor beam of the helicopter is arranged on the curved panels, the floor beam being connected to the frame to which the energy absorber is directly connected, thereby a frame-floor beam structure is formed.
Preferably, in the impact resistant structure of a helicopter, a cabin structure in a gate shape is positioned above the frame-floor beam structure, the cabin structure being connected to the frame-floor beam structures at both side ends of the frame.
According to another aspect of the present invention, an energy absorber comprises: a plurality of independent hollow tubes of fiber reinforced composite material integrally formed by bundling only the hollow tubes of fiber reinforced composite material, the hollow tubes of fiber reinforced composite material being arranged to reduce a number of intersections between walls of the hollow tubes.
According to another aspect of the present invention, an energy absorber comprises: a plurality of independent hollow tubes of fiber reinforced composite material bundled by an outer layer of fiber reinforced composite material, wherein the hollow tubes of fiber reinforced composite material and the outer layer of fiber reinforced composite material are arranged so as to reduce a number of intersections between walls of the hollow tubes or between the wall of the hollow tube and the outer layer.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material and the outer layer of fiber reinforced composite material are arranged such that a number of intersecting walls of the hollow tubes or the outer layer is less than four surfaces.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material and/or the outer layer of fiber reinforced composite material for bundling the hollow tubes are formed in a plurality of layers in a thickness direction, a film-shaped layer material having lower strength than that of a base material being inserted between end portions of the plurality of layers.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material and the outer layer of fiber reinforced composite material for bundling the hollow tubes are integrally formed.
Preferably, in the energy absorber, a foaming material is inserted into a properly selected space from between the hollow tubes of fiber reinforced composite material, between the hollow tubes of fiber reinforced composite material and the outer layer of fiber reinforced composite material, and insides of the hollow tubes of fiber reinforced composite material.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material are provided with a sectional space for storing destroyed small pieces sequentially generated by progressive crushing.
Preferably, in the energy absorber, a sectional shape of each of the hollow tubes of fiber reinforced composite material is circular, elliptic, square, triangular, hexagonal, or octagonal.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material are arranged in a row or in plural rows and are bundled circularly, elliptically, rectangularly, or squarely by the outer layer of fiber reinforced composite material.
Preferably, in the energy absorber, the hollow tubes of fiber reinforced composite material, the foaming material, and the outer layer of fiber reinforced composite material are integrally formed.
BRIEF DESCRIPTION OF THE DRAWINGSThe above and other objects, features and advantages of the present invention will become more apparent from the following description taken in connection with the accompanying drawings, in which:
An impact resistant structure for the helicopter of an embodiment of the present invention and an energy absorber of an embodiment of the present invention used in the same will be explained below with reference to the accompanying drawings.
Firstly, the impact resistant structure of a helicopter will be explained by referring to FIGS. 1 to 3. The gray parts shown in
The energy absorbers 1 in the bundled-tubes state may be directly connected to the frame 2 almost directly under the side wall of the frame 2 where the impact load is concentrated at the time of crash situation shown in
Between the curved panels 4, a truss frame 5 is installed in an almost X shape as shown in
In the impact resistant structure of a helicopter of the present embodiment which is configured as described above, the energy absorbers 1 in the bundled-tubes state are arranged under the floor in accordance with the ground reaction force distribution at the time of crash situation on the general ground surface and are directly connected to the frame 2. Thereby, even if the under-floor crush load is concentrated on the outer wall, the energy of crash is absorbed stably by the energy absorbers 1 in the bundled-tubes state which is excellent in energy absorption per unit weight.
Further, on the sub-floor outer skin or web 3, many curved panels 4 which operate as a keel beam during the normal operational use, receive the horizontal load due to the forward crash speed at the time of crash situation, and are crushed in a pantograph shape by the vertical load, and are arranged integrally and in parallel with each other almost in the longitudinal direction of the structure. Thereby, the under-floor stroke S is reserved and effectively used at the time of crash situation and the floor surface acceleration is sufficiently reduced.
Moreover, the truss frame 5 is installed between the curved panels 4, so that the truss frame 5, during the normal operational use, functions as a frame member for holding the curved panels 4, and at the time of crash situation, the curved panels 4 are surely crushed in a pantograph shape without preventing deformation, and the crash impact absorption capacity of sub-floor is improved.
Furthermore, since the floor beam 6 arranged on the curved panels 4 is connected to the frame 2 to which the energy absorbers 1 in the bundled-tubes state is directly connected so that the frame-floor beam structure 7 is formed, a gate-shape cabin structure 8 connected to the frame 2 at both side ends as shown in
Next, the energy absorbers 1 of the present embodiment used in the aforementioned impact resistant structure of a helicopter will be explained by referring to the drawings. Basically, with respect to the energy absorbers 1, it is desirable to bundle a plurality of hollow tubes of fiber reinforced composite material, reduce the number of intersecting walls of the hollow tubes of fiber reinforced composite material, and integrally form them. However, one unlimited example of the energy absorbers 1 is that as shown in
In the energy absorbers 1, when the number of intersections of the walls of the hollow tubes of fiber reinforced composite material 10 is reduced and the number of intersecting walls of the hollow tubes of fiber reinforced composite material 10 or outer layer made of fiber reinforced composite material 11 is reduced, the intersections are prevented from stiffening and the harmful initial load peak for crew member's survivability is suppressed.
Particularly, the hollow tubes of fiber reinforced composite material 10 and the outer layer made of fiber reinforced composite material 11 for bundling them are arranged such that a number of intersecting walls of the hollow tubes or outer layer is less than four surfaces. Thereby, the harmful initial load peak for crew member's survivability is suppressed more.
Further, when the outer layer made of fiber reinforced composite material 11, as shown in
Another example of the energy absorber 1 of the present embodiment is that as shown in
Further, the foaming material 14 is inserted not only into the space between the hollow tubes of fiber reinforced composite material 10 and into the space between the hollow tubes of fiber reinforced composite material 10 and the outer layer made of fiber reinforced composite material 11 but also properly selected insides of the hollow tubes of fiber reinforced composite material 10.
Further, the hollow tubes of fiber reinforced composite material 10 are provided with a sectional space 15 for storing destroyed small pieces sequentially generated by progressive crushing, so that whole energy absorber is prevented from stiffening due to compacting of the destroyed small pieces.
And, in the energy absorbers 1 shown in
In the energy absorbers 1 of the present embodiment, the sectional shape of each of the hollow tubes of fiber reinforced composite material 10 shown in the drawing is octagonal. However, as shown in
Furthermore, as shown in
In the energy absorbers 1 of the present embodiment, the hollow tubes of fiber reinforced composite material 10 are composed of fibers and hollow tubes of fiber reinforced composite material of resin, and as fibers, fibers of glass, carbon, alamide, metal, or boron and conjugate fibers are selectively used, and as resin, thermoset resin and thermoplastics are selectively used. For the foaming material 14, various materials such as polyethylene series, polyurethane series, polystyrene series, epoxy resin series, phenolic resin series, and polymethacrylic imide series are selectively used.
To make the initial load peak suppression effects by the energy absorbers 1 of the present embodiment clear, the load-displacement characteristic test is carried out on an energy absorber of the conventional example and energy absorbers of Embodiments 1 and 2.
The configuration of the energy absorbers of the conventional example and the configurations of the energy absorbers of Embodiments 1 and 2 are shown in
Further, to make the initial load peak suppression effects by the energy absorbers 1 of the present embodiment clear, the energy absorption property per unit mass of the energy absorber of the embodiment shown in
Furthermore, to make the effects of the energy absorbers of the present embodiment on the effective stroke clear, on a conventional energy absorber, an energy absorber having no sectional space by filling of the foaming material of Embodiment 1, and an energy absorber having a sectional space of Embodiment 2, a load-displacement characteristic test is carried out.
The graphs in
As mentioned above, the impact resistant structure of a helicopter, e.g., a helicopter of which landing gear such as retracted one may not be effectively functioned, of the present invention can produce an excellent effect that the fuselage structure can be provided with impact absorption capacity against the actual crash environment in a shape fitting to the actual helicopter fuselage structure.
Further, the energy absorber of the present invention can suppress the harmful initial load peak for crew member's survivability, improve the absorption property of compression crush energy, and increase the effective stroke, so that they can be applied not only to the impact resistant structure of a helicopter but also to the impact resistant structure for general industrial purpose and can provide a desired impact absorption capacity in a shape fitting to the actual helicopter fuselage structure.
Although the invention has been described in its preferred embodiments with a certain degree of particularity, obviously many changes and variations are possible therein. It is therefore to be understood that the present invention may be practiced otherwise than as specifically described herein without departing from the scope and spirit thereof.
Claims
1. An impact resistant structure of a helicopter, comprising: an energy absorber positioned under a floor of said helicopter and directly connected to a cabin frame of said helicopter, said energy absorber being arranged in accordance with a distribution of a ground reaction force on a general ground surface at a time of crash situation.
2. An impact resistant structure of a helicopter, comprising: an energy absorber in bundled-tubes state directly connected to a cabin frame of said helicopter at a position almost directly under a side wall of said frame where an impact load is concentrated at a time of crash situation.
3. An impact resistant structure of a helicopter according to claim 1, further comprising a plurality of curved panels, which take a horizontal load due to a forward crash speed and are crushed in a pantograph shape by a vertical load at the time of crash situation, arranged almost in an longitudinal direction of said helicopter and connected to an sub-floor outer skin or web of said helicopter.
4. An impact resistant structure of a helicopter according to claim 3, further comprising a truss frame connecting said curved panels almost in an X-shape so as to function as a frame member for holding said curved panels during a normal operational use and not to prevent said curved panels from deforming in said pantograph shape at the time of crash situation.
5. An impact resistant structure of a helicopter according to claim 3, wherein a floor beam of said helicopter is arranged on said curved panels, said floor beam being connected to said frame to which said energy absorber is directly connected, thereby a frame-floor beam structure is formed.
6. An impact resistant structure of a helicopter according to claim 5, wherein a cabin structure in a gate shape is positioned above said frame-floor beam structure, said cabin structure being connected to said frame at both side ends of said frame.
7. An energy absorber comprising: a plurality of independent hollow tubes of fiber reinforced composite material integrally formed by bundling only said hollow tubes of fiber reinforced composite material, said hollow tubes of fiber reinforced composite material being arranged so as to reduce a number of intersecting walls of said hollow tubes of fiber reinforced composite material.
8. An energy absorber comprising: a plurality of independent hollow tubes of fiber reinforced composite material bundled by an outer layer of fiber reinforced composite material,
- wherein said hollow tubes of fiber reinforced composite material and said outer layer of fiber reinforced composite material are arranged so as to reduce a number of intersecting walls of said hollow tubes of fiber reinforced composite material or outer layer of fiber reinforced composite material.
9. An energy absorber according to claim 7, wherein said hollow tubes of fiber reinforced composite material and said outer layer of fiber reinforced composite material are arranged such that a number of intersecting said walls of said hollow tubes or outer layer is less than four surfaces.
10. An energy absorber according to claim 7, wherein said hollow tubes of fiber reinforced composite material and/or said outer layer of fiber reinforced composite material for bundling said hollow tubes are formed in a plurality of layers in a thickness direction, a film-shaped layer material having lower strength than that of a base material being inserted between end portions of said plurality of layers.
11. An energy absorber according to claim 8, wherein said hollow tubes of fiber reinforced composite material and said outer layer of fiber reinforced composite material for bundling said hollow tubes are integrally formed.
12. An energy absorber according to claim 7, wherein a foaming material is inserted into a space properly selected from space between said hollow tubes of fiber reinforced composite material, space between said hollow tubes of fiber reinforced composite material and said outer layer of fiber reinforced composite material, and insides of said hollow tubes of fiber reinforced composite material.
13. An energy absorber according to claim 7, wherein said hollow tubes of fiber reinforced composite material are provided with a sectional space for storing destroyed small pieces sequentially generated by progressive crushing.
14. An energy absorber according to claim 7, wherein a sectional shape of each of said hollow tubes of fiber reinforced composite material is circular, elliptic, square, triangular, hexagonal, or octagonal.
15. An energy absorber according to claim 7, wherein said hollow tubes of fiber reinforced composite material are arranged in a row or in plural rows and are bundled circularly, elliptically, rectangularly, or squarely by said outer layer of fiber reinforced composite material.
16. An energy absorber according to claim 12, wherein said hollow tubes of fiber reinforced composite material, said foaming material, and said outer layer of fiber reinforced composite material are integrally formed.
Type: Application
Filed: Dec 1, 2003
Publication Date: Jan 6, 2005
Patent Grant number: 6959894
Applicant: KAWASAKI JUKOGYO KABUSHIKI KAISHA (Kobe-Shi)
Inventor: Tohru Hayashi (Kakamigahara-Shi)
Application Number: 10/724,186