Spinal stabilization implant and method of application
Vertebra bodies in the human spine are stabilized through the use of minimally invasive surgery for the implantation of an elongate implant plate assembly having spaced first and second screw receiving socket elements which are configured for respective attachment to first and second spaced vertebra with the aid of bone fixation screws and these elements are slidably received with respect to each other for adjustably changing the distance between the screw receiving socket elements. A lock assembly is also provided for selectively locking the first and second screw receiving elements from further relative sliding. An elongate insertion tool is releaseably secured to the plate assembly, and the insertion tool is configured for manipulating the plate assembly as a whole and for remotely manipulating the screw receiving socket elements for adjusting the distance therebetween. The plate assembly is inserted through an incision and manipulated and advanced with the insertion tool to provide minimally invasive insertion, and after fixation of the implant assembly with bone fixation screws is further utilized by remote manipulation to adjust the degree of compression on the vertebrae, and thereafter the implant is locked in position to prevent further relative movement between the screw receiving elements of the plate assembly.
This is a continuation-in-part of U.S. patent application Ser. No. 10/615,196, filed Jul. 7, 2003 for SPINAL STABILIZATION IMPLANT AND METHOD OF APPLICATION.
FIELD OF THE INVENTIONThe present invention relates generally to fixation systems for osteosynthesis of the spine, and more particularly, it pertains to a spinal implant system and a surgical procedure for inserting and applying the implant.
BACKGROUND OF THE INVENTIONSpinal surgery on the lumbar and thoracic spines have classically been open operations, meaning that the instrumentation used is placed through an incision that exposes all of the spine to be instrumented, as well as a portion of spine above and below the area to be instrumented due to the need for proper visualization. This extensive exposure disrupts a considerable amount of tissue, particularly the lumbar paraspinal musculature which needs to be stripped off the vertebra bones for exposure. This stripping leads to muscle damage directly caused by either electrical cautery or manual cutting or indirectly by interruption of vascular supply to the muscle due to coagulation or cutting of vessels, and caused also by embarrassment of the vascular supply during the course of surgery due to compression by retractors on the muscle which are required to maintain exposure. In addition, spinal implants can impact upon the facet joints of the spine, particularly the upper most pair of pedicle screws, which can cause pain or dysfunction of the involved joint. This is due in part to the fact that the pedicle screw systems are designed to give stability without being made to respect normal anatomy. In other words, the spine is forced to fit the metal, instead of fitting the metal to the spine.
The present day surgical approach therefore has added to patient morbidity due to the extent of the surgical exposure, tissue damage done primarily to the posterior longitudinal musculature of the spine during the exposure, blood loss and risk of infection. Large open operations also tend to be the cause of significant postoperative pain and disability. Accordingly, these issues lead to longer hospital stays, higher postoperative complications, such as phlebitis and pneumonia brought on by immobility, and greater consumption of postoperative medications with their resultant side affects. In addition, the paraspinal muscle tissue damage has been implicated in the genesis of postoperative lumbar mechanical dysfunction and stiffness, leading to postoperative pain syndromes or failed back syndrome. Also, interference by metal implants of the normal function of the rostral facet joints has been implicated in the early degeneration of these joints, as well as pain and disability, all which could lead to other more involved surgeries.
It is a principal object of the present invention to provide a system, including the spinal implant and a delivery system, for applying the implant which allows for minimally invasive placement of the spinal implant, thereby reducing the undesired afore described disadvantages of the prior art surgical procedures.
SUMMARY OF THE INVENTIONThe present invention provides a system of spinal instrumentation used as an aid in bony fusion and stabilization of the spine in conjunction with minimally invasive spinal surgery not heretofore envisioned. The apparatus or system of the present invention is unique in that it permits placement, manipulation within the body and expansion and contraction of the implant to exert various pressures or forces on the spinal segment, but with minimally invasive techniques. This is made possible by the novel spinal implant assembly of the present invention, as well as the implant assembly insertion tool and system of the present invention which permits such minimally invasive techniques.
An implant plate assembly is provided as part of the system of the present invention and is comprised of a first screw receiving socket element at a distal end thereof and is configured with a screw shank passage and a screw head seat for attachment to vertebra with a aid of a bone fixation screw, and an elongate arm extends proximally from this first socket and has an elongate through slot therealong. A second screw receiving socket element is provided and is also configured with a screw shank passage and a screw head seat. This second screw receiving socket element is slidably received over the arm with its passage aligned over the slot for receiving the shank of a fixation screw therethrough for attachment to an underlying vertebra. The second socket element and the underlying slot are configured and dimensioned whereby portions or extentions of a screw head of a fixation screw seated in this socket element protrude through the second socket element passage and engage edges of the slot for thereby clamping the second socket element to the arm when the screw is fully secured in an underlying vertebra. To ensure locking, the edges of the slot may be provided with a series of adjacent screw head seat depressions for selectively seating portions of the screw head, thereby insuring that no more relative movement between the two screw receiving socket elements occurs.
Cap buttress nuts are threadably received in each of the socket elements over the screw heads for engaging and covering the screw heads. The nuts are also provided with bottom protuberances for engaging the screw heads as a lock to prevent accidental dislodgement or backing off of the screws.
The system of the present invention further envisions the use of an insertion tool or instrument for inserting the implant plate assembly of the present invention as just described or for inserting an implant plate assembly of different design. When using the insertion tool of the present invention, the distal end of the plate assembly is provided with a leading transverse edge which is tapered in order to provide a self-cutting action during insertion by minimally invasive techniques and also to provide a profile which permits the plate assembly to nestle next to a facet joint without impeding the joint's functional movement. In addition, the plate assembly may be longitudinally curved to mate a specific lordotic curve of the spine.
The insertion tool of the present invention takes on two different configurations or embodiments. In the first embodiment, which is referred to as the percutaneous implant, the implant assembly is inserted percutaneously in line with or in parallel to the spinal column. In the second embodiment, the plate assembly is inserted by the insertion tool from an approach which is substantially perpendicular to the spinal column. The first version or embodiment is discussed first hereinafter.
The elongate insertion tool of the first embodiment of the present invention is releaseably securable to the proximal end of the plate assembly whereby the tool and elongate assembly when secured together extend together end to end in their direction of elongation. The insertion tool is configured for manipulating the plate assembly as a whole unit and for also remotely manipulating the screw receiving elements of the plate assembly for adjusting the distance between these elements. To aid in guiding the plate assembly upon insertion, guide wires may be employed and in this event an open ended guide wire capture slot is provided in the distal end of the plate assembly which communicates with the screw shank passage in the first screw receiving element of the plate assembly.
In the second embodiment the insertion tool includes an articulating implant holder adjacent its distal end which is releaseably engageable to the implant assembly whereby the implant assembly is thereby moveable with respect to the longitudinal axis of the insertion tool from a reduced profile orientation to an increased profile orientation, and in addition, the insertion tool is also operable through manipulation at its proximal end to move the implant assembly laterally relative to the longitudinal axis of the insertion tool and in the direction of the longitudinal axis of the implant assembly when it is positioned in the increased profile orientation.
With the insertion tool and plate assembly combination of the present invention, the minimally invasive surgical procedure of the present invention for inserting the implant may be accomplished in order to stabilize adjacent vertebra bodies in the human spine. The procedure of the present invention requires securing the insertion tool to the proximal end of the plate assembly for manipulation of the plate assembly by the insertion tool. An incision is made in the body adjacent to what is designated as a second vertebra for inserting the implant plate assembly and the implant plate assembly is inserted into the incision by manipulating the insertion tool and positioned whereby the distal end of the insertion tool is positioned as required over the second vertebra by further manipulation of the insertion tool. Once adequately positioned, the implant is manipulated by the insertion device from the reduced profile position to the increased profile position, parallel to the long axis of the spine with the second screw receiving socket element properly positioned over the second vertebra. Thereafter the distal end of the plate assembly is extended relative to its proximal screw receiving socket element by remote manipulation with the insertion tool, thereby positioning the first screw receiving socket element over an adjacent first vertebra. The distal end of the plate assembly is then secured to this first vertebra with a bone fixation screw received in the first screw receiving socket element of the plate assembly, followed by partial securement of the second screw receiving element to the second vertebra by the second bone fixation screw.
Thereafter, the distance between the first and second socket elements of the plate assembly are adjusted to a desired degree by remote manipulation of the socket elements of the plate assembly with the use of the insertion tool for thereby adjusting the distance between the two secured vertebra and applying desired compression to the vertebrae disc implant, if one was placed. Then the proximal second screw is fully secured. At this point, the two socket elements of the plate assembly are locked together from further relative movement either by use of prior art or alternative novel techniques or by full securement of the proximal second screw in accordance with the teachings of the novel plate assembly of the present invention as previously described. The minimally invasive implantation having been completed, the insertion tool is then detached from the implant plate assembly and removed from the field. This described surgical procedure of the present invention may be further aided by guiding the manipulations of the implant plate assembly relative to the vertebra by using fluoroscopy. In addition, guide wires may also be utilized by prepenetrating the first and second vertebra for thereby providing guide channels for the screws. The guide wires are positioned in the guide channels prior to the steps of securing the plate assembly by inserting and securing the plate assembly with self tapping cannulated pedicle screws which are received over and guided by these guide wires. After securement, the guide wires are removed.
The surgical procedure of the present invention may be further enhanced by using an open ended guide slot in the distal end of the plate assembly as previously indicated wherein the distal end of the assembly includes a guide slot in the leading edge which provides access to the distal screw securement passage in the first screw receiving socket element of the plate assembly. Then with the aid of the insertion tool, the plate assembly is guided whereby the distal end of the assembly captures a pre-inserted distal guide wire in the slot while extending the distal end of the plate assembly until the distal passage of the first socket element is centered over the distal guide wire.
BRIEF DESCRIPTION OF DRAWINGSOther objects and advantages appear hereinafter in the following description and claims. The accompanying drawings show, for purpose of exemplification, without limiting the invention or the appended claims, certain practical embodiments of the present invention wherein:
Referring first to
The first portion 11 includes a first receiving socket element 13 at the distal end 14 of assembly 10. This first screw receiving socket element 13 is configured with a screw shank passage 15 and a screw head seat 16 for attachment of element 13 to a vertebra with the aid of a bone fixation screw 17 illustrated in
First portion 11 further includes an elongate arm 18 extending proximally from the first socket element 13. Elongate arm 18 is provided with an elongate through slot 20 therealong. The second portion 12 of assembly 10 comprises a second screw receiving socket element 21 also configured with a screw shank passage 22. Screw shank passage 22 also serves in this instance as a screw head seat to receive the sides of a bone fixation screw head 25 therein with mating intimacy as is illustrated with bone fixation screw 23 in
Thus second screw receiving element 21 is slidable along arm portion 18 of the first portion 11 of plate assembly 10 with the slot 20 of arm portion 18 underlying the passage 22 for the second bowl 32 for receiving the screw shank 24 of bone fixation screw 23 therethrough and therealong at different desired positions. As previously explained, portions of the head 25 of the fixation screw 23 protrude through the passage 22 for the second bowl 32 of second screw receiving element 21 and seat in one of the depressions 27 to securely clamp the second screw receiving element to the arm portion 18, or thereby to the assembly 10 as a whole when the fixation screw 23 is fully secure into an underlying vertebra. This provides a locking mechanism which prevents further relative movement between elements 13 and 21.
In Line Insertion Tool Referring next to
The insertion tool 40 has a slender tubular body 41 which tapers to a smaller diameter at its distal end 42 to meet the profile of the plate assembly 10 to which the distal end is attached. This design minimizes the disturbance to the soft tissues during placement of the plate assembly 10. The distal end 42 is curved as illustrated in
The proximal end 43 (
The distal end 55 of drive rod 45 consists of a T-shaped key head which fits into and mates proximal slot 56 in arm portion 18 of plate assembly 10. Locking slot 56 is also provided with an entrance passage 57 whereby the T-shaped locking head 55 when turned vertically presents a narrow profile to slot 57 whereby the distal end 55 of drive rod 45 may be slid proximally and dislodged from the proximal end 41 of plate assembly 10. Second screw receiving element 21 may be manipulated independently of first screw receiving element 13 by sliding movement of drive rod 46. The distal end 58 of drive rod 46 is threadably received into the socket 60 of socket element 21. This treaded engagement may be disengaged by turning knob 47 either clockwise or counterclockwise on the proximal end 43 of the insertion tool 40.
The distal end of first socket receiving element 13, or for that matter of plate assembly 10, includes an open ended guide wire capture slot 61 which communicates with the passage 15 of first bowl 19 of first screw receiving element 13. This is for the capture of K-wire previously implanted in a vertebra for assisting in the guidance and positioning of the plate assembly 10 during the surgical procedure, as will be explained in greater detail hereinafter. In addition, the leading transverse edge 62 of first screw receiving element 13 is provided with a tapered transverse edge which aids in separating soft tissue upon advancing the plate assembly 10 in the body along the spine, and is designed to allow the distal end of the implant to nestle next to the facet joint without impeding the joint's function. This thus may avoid later complications such as arthritis or joint laxity.
The insertion tool 40 allows controlled extension of the collapsed spinal implant assembly 10. The assembly 10 is normally in the collapsed state during implantation as seen in
Once the distal first receiving screw element 13 is extended to the proper position and bone fixation screw 17 has been engaged in both screw receiving elements 13 and 21, the surgeon can compress the spinal implant plate assembly 10 by reversing the drive of drive rod 45 and thereby drawing the drive rod 45 back up into the insertion tool 40. Once the implant assembly has been compressed to the surgeon's desired degree, the plate assembly is then locked by driving the proximal screw 23 fully into an underlying depression 27 of arm 18 which thereby clamps screw receiving element 12 to the assembly 10. This locking mechanism holds the spine under compression.
Once this locking maneuver has been accomplished, the cap nuts 28 are engaged in their respective screw receiving elements 13 and 21 and tightened to a predetermined level of torque by a cap nut driver. During this process, the engaged insertion gun 40 is held by the surgeon and allows the implant to be stabilized while acting as an anti-torque device. Once the implant has been secured with the proper amount of torque, the drive rod 45 is disengaged from the implanted plate assembly 10 by turning drive rod 45 90° to the left or the right with the manipulation of handle 52 so that key T-head 55 is positioned vertically and aligned with clearance slot 56 at the proximal end 41 of arm 18. The lock provided by the screw engagement of drive rod 46 with socket 60 of screw receiving element 21 is also threadably disengaged by turning nob 47 counterclockwise at the proximal end 43 of insertion tool 40. At this point the insertion tool 20 is free to be removed from the surgical field.
A detailed of description of the surgical techniques of the present invention are described hereinafter.
Surgical TechniquesThe system of the present invention is designed to be inserted with fluoroscopic assistance and therefore the patient, after general anesthesia, is placed on a fluoroscopic compatible OR table in the prone position. The technique described here will be for the L4 and 5 level, but all comments are generally applicable to all spinal levels. The technique described also assumes that a L4/5 PLIF has already been accomplished or inserted in a minimally invasive manner, utilizing an access device such as the Metr-x system (Danek Trademark), although the insertion of the device of the present invention can be accomplished without a prior PLIF as a part of another operation.
With an AP fluoroscopic image, the lumbar spine is imaged with attention to the L4/5 level. The pedicle screw insertion point with this system utilizes the more lateral entry point, described by the intersection of the posterior one third of the transverse process (TP) and the lateral aspect of the facet joint, although other points are also acceptable. This point is ideal, however since the first screw receiving element of the implant assembly 10 has been rounded at its distal end 14 to fit next to the facet joint best if this entry point is utilized. This entry point will allow the implant assembly 10 to nestle next to the upper facet joint without interfering with the joints' movement due to the implants' distal shape, and thus avoids later complications, such as facet pain, laxity or arthritis.
In keeping with this insertion point, a K-wire is laid on the patient's back so that on the X-ray it transects the pedicle of L4 and L5 laterally. The trajectory of the wire is marked on the skin. Subsequently, on the lateral X-ray, the K-wire is laid over the patient so that it points to the L5 pedicle, sloping backwards towards the dorsal lumbar spine at approximately a 45° angle. When this K-wire intercepts the line drawn on the skin, a cross mark is placed and this describes the entry point of the insertion tool 40. Through this insertion point, a T-handled bone needle such as a Jamshade needle is advanced to the insertion point at the L5 level. A K-wire is advanced through the needle and the needle is removed. A stab incision is made at the point of the K-wire insertion and two or three small dilators of increasing diameters are passed over the K-wire to facilitate the passage of the insertion tool 40 with the implant plate assembly 10 secured to the distal end.
As is visualized in
Leaving the K-wire in place, the Metr-X access tube is wanded to point towards the L5 pedicle and the exact process that was carried out at L4 is repeated here. The end results are two K-wires protruding from the Metr-X access tube, both marking tapped pedicle.
If the surgeon wishes, a separate cannulated tap can be passed over the K-wires and the pedicle of L4 and L5 are tapped in preparation for screw placement. Note that this tap needs to be an aggressive drill tap to facilitate the minimally invasive placement of the system of the present invention. A better alternative however, would be the use of an aggressive self-tapping cannulated pedicle screw, which eliminates a step in the insertion process and is so illustrated in the drawings.
As is visualized in
As is next visualized in
The Metr-X tube is then wanded back towards the L4 pedicle. Using AP fluoroscopy to guide the advance, the rack and pinion drive on the insertion gun 40 is activated by rotating handle 48 counterclockwise and the spinal implant assembly 10 is thereby expanded whereby the first screw receiving element 13 is advanced forward away from the second screw receiving element 21. Fluoroscopy is utilized to aid in engaging the slot 61 at the distal leading edge 14 of the implant plate assembly 10 with the K-wire 67 as schematically illustrated in
Once the first screw receiving element 13 is extended to the proper position and a self tapping cannulated pedicle screw has been engaged and both the first receiving element 13 and the second receiving element 21, the surgeon can compress the spinal implant assembly 10 by reversing the drive of insertion tool 40 by turning handle 48 clockwise and thereby withdrawing the drive rod 45 into the insertion tool 40. This compresses the spinal implant assembly 10 by making the first screw receiving element 13 slide toward the second screw receiving element 21. Once the implant assembly 10 is compressed to the surgeon's desire, the proximal cannulated screw 23 is fully advanced into the second screw receiving element 21 and slot 20 of arm portion 18, thus locking the plate assembly in that position. Since the plate assembly 10 is in the compressed position, the spine is held under compression.
Then two cap nuts 28 are respectively placed over the K-wires and tightened in their respective screw receiving elements 21 and 13 with an appropriate cap nut driver which fits into the hex shaped opening in the top of the cap nut. The driver is turned until a predetermined level of torque is reached and the driver automatically releases. During this tightening maneuver, the insertion gun is held by the surgeon to steady the implant and act as an anti-torque device (or handle).
Once this maneuver is accomplished, rotating drive rod 45 with handle 52 90° as previously explained disengages the release mechanism for the drive rod 45. The locking mechanism for drive rod 46 is also engaged by rotating knob 47 of insertion tool 40 counterclockwise to thereby threadably disengage the distal end of 46 from socket 60 on second screw receiving element 21. The insertion tool can then be removed form surgical field. Once complete, the K-wires are removed and the two incisions are closed with sub-cuticular sutures.
The procedure of the present invention can also be carried out without a previous surgical opening in the lumbar spine. In this case, with an AP fluoroscopic image, the lumbar spine is imaged with attention to the L4/5 level. The pedicle screw insertion point with this systems utilizes the more lateral entry point, described by the intersection of the posterior one third of the transverse process (TP) and the lateral aspect of the facet joint, although other points are also acceptable.
In keeping with this intersection point, a K-wire is laid on the patient's back so that on the X-ray it transects the pedicle of L4 and L5 laterally. The trajectory of the wire is marked on the skin. Subsequently, on the lateral X-ray, the K-wire is laid over the patient so that it points to the L5 pedicle, sloping backwards towards the dorsal lumbar spine at approximately a 45° angle. Where this K-wire 70 illustrated in
A second entry point is marked up for the insertion of the L5 pedicle screw. This point is seen on AP fluoroscopy as approximately 1 cm lateral to the 3 o'clock position of the L5 pedicle. This entry point is marked and through this insertion point a Bone needle is advanced through the insertion point at the L5 level. The needle is driven through the pedicle to just inside the vertebral body using AP and lateral fluoroscopy. The stylet of the needle is withdrawn and a K-wire 71 is advanced through the needle into the vertebral body. The needle is then removed. A stab incision is made at the point of the K-wire insertion and two or three small dilators of increasing diameters are passed over the K-wire 71 to facilitate the passage of a cannulated pedicle screw. The larger of the cannulas is left in place with the K-wire protruding through its center.
A third entry point is marked out for the insertion of the L4 pedicle screw. This point is seen on AP fluoroscopy as approximately 1 cm lateral to the 5 o'clock position of the L5 pedicle. This entry point is marked and through this insertion point a Bone needle is advanced to the insertion point at the L4 level. The needle is driven through the pedicle to adjust inside the vertebral body using AP and lateral fluoroscopy. The stylet of the needle is withdrawn and a K-wire 72 is advanced through the needle into the vertebral body. The needle is then removed. A stab incision is made at the point of the K-wire insertion and two or three small dilators of increasing diameters are passed over the K-wire to facilitate the passage of a cannulated pedicle screw. The larger of the cannulas is left in place with the K-wire protruding through its center as illustrated in
Using this technique, the pedicle screws will be projecting slightly inward, through their respective pedicle, which allows the implant assembly 10 to be positioned a bit laterally and away from the facet joints.
At level L5, a K-wire sterotaxic guide 73 is slipped over the K-wire 71 and the trajectory of the sterotaxic guide and the K-wire are fixed by means of tightening the adjustable arm 74 attached to the sterotaxic guide 73, thus locking it in place. Leaving the sterotaxic guide in place, the K-wire 71 is removed from the L5 pedicle. The remainder of the procedure proceeds in an identical manner as when a Metr-X tube is in place as previously described, with the exception that the sterotaxic guide is directed through the lower pedicle dilating cannula, and of course the screws and capped nuts are placed through dilating cannulas as well.
Varying and different embodiments may be made within the scope of the inventive concept herein taught. For example, it may be desirable to surgically repair more than two vertebrae, for example L3, L4 and L5. Accordingly, the implant 10 of the present invention can be configured to have an extra slidable proximal screw receiving element 12 for a total of two proximal bowls 22. In this manner, the implant 10 can be configured to be secured to all three vertebrae and adjusted as described. In this case, the surgical technique is slightly altered since the middle proximal screw receiving element 12 needs to be centered over the central vertebrae to be fixed (L4 in this example) with the insertion tool 40, and the bowl of this central screw receiving element 12 is captured by a K-wire advanced through a preset sterotaxic holder positioned in a manner identical as previously described for the first proximal screw receiving element 12. The implant 10 is then expanded as the insertion tool 40 is withdrawn to allow the most proximal screw receiving element 13 to align with the lowest vertebrae (L5 in this example) and the bowl of the most proximal screw receiving element 12 is then captured by another K-wire via a second sterotaxic holder. Once the two screw receiving elements 12 are captured the device is then expanded forward to capture the last most distal K-wire in the usual fashion via the leading edge slot 61. With this method, more than one level (two vertebrae) can be surgically fixed, which is not possible with present day minimally invasive systems on the market.
Perpendicular Insertion Tool Referring next to
This insertion tool 40′ of the present invention is provided with a tubular probe housing 80 with opposed anterior and posterior probe walls 81 and 82 respectively which respectively cover the distal end proximal ends 83 and 84 of plate assembly 10 when plate assembly 10 is in the reduced profile orientation illustrated in
The distal end 85 of insertion tool 40′ is connected to plate assembly 10 whereby plate assembly 10 may be remotely oriented by manipulation from the insertion tool proximal end 86 from a reduced profile orientation illustrated in
The insertion tool 40′ is provided with a guide means or mechanism 87 (see
The implant assembly is held in place by a hinged attachment at 90 to expandable posterior probe wall 82 which forms the posterior wall of the distal end of the insertion tool 40′, which distal end is substantially rectangular and hollow in cross section. This posterior expandable probe wall 82 is mechanized by way of the gear arm 91 which articulates and meshes with drive gear 92, which in turn is rotated by means of knob 93. Arm 91 is secured to and extends from the interior of moveable probe wall 82 and drive gear 92 is mounted for rotation in stationary back wall 94. Accordingly, through knob 93 and drive gear 92, probe wall 82 may be manipulated to move inward or outward and accordingly to manipulate the implant assembly 10 in extension or compression along the longitudinal axis of the plate assembly.
The implant plate assembly 10 is further held in place by virtue of the two pegs 95 protruding from opposite sides of proximal screw receiving element 12. These pegs 95 slide within grooves or channels 96 on the interior of stationary side walls 94 and 97 of probe housing 80. This combination provides the guide mechanism 87 which not only allows positive control of the proximal screw receiving element 12 of the implant assembly 10, but also guarantees the accurate positioning of the proximal screw receiving element 12 during the stages of manipulation of the implant plate assembly 10 during insertion. Because of this guide mechanism 87, the proximal screw receiving element 12 will slide exactly into the center of the insertion device when the implant plate assembly 10 is fully deployed or maneuvered to the horizontal position or increased profile orientation as illustrated in
The mechanism for deploying the plate assembly 10 from the reduced profile orientation to the increased profile orientation is embodied in the upper end or proximal end 86 of insertion tool 40′. This drive mechanism includes a drive arm 100 which is secured to a cross pin 101 which rides in vertical groove 102 in the upper body portion 103 of hollow housing 80. Handle 104 is threadably received on upper housing portion 103 as indicated by the threads 105.
When the handle 104 is advanced by turning it clockwise and screwing it down on the upper body portion 105, the bottom 106 of handle 86 engages cross pin 101 and accordingly drives or pushes drive arm 100 downwardly and in turn drive arm 100 pushes the distal end 83 of plate assembly downward so that the implant will attain a horizontal attitude of increased profile orientation as illustrated in
As this deployment occurs, the anterior probe wall 81 is forced outward about its hinge 107 by the distal end 83 of implant plate assembly 10. Also, the bottom end 108 of anterior probe wall 81 is slightly shorter than the posterior probe wall 82 which allows the distal edge or end 83 of implant plate assembly 10 to slip under the anterior probe wall 81 so that it can be subsequently advanced relative to the longitudinal axis of the insertion tool 40′ towards a guide wire 72 as illustrated in
As is illustrated in
A description follows as to the surgical application of the implant system illustrated in
Once the insertion tool 40′ is in place, the implant plate assembly 10 is deployed by advancing the screw handle 86 clockwise and therefore downward thus driving the arm 100 downward into the leading distal edge or end 83 of the plate assembly 10. The implant plate assembly 10 is forced downward as illustrated in
The plate assembly 10 is now positioned whereby it may be extended by remote manipulation at the proximal end 86 of tool 40′ so that the distal end 83 of plate assembly 10 reaches for distal guide wire 72 as illustrated in
This is accomplished by rotating knob 93 counterclockwise to thereby drive gear 92 counterclockwise. Gear 92 is in turn meshed with the teeth on the upper edge of arm 91 and this rotation causes probe wall 82 to move to the left as seen in sequence from FIGS. 31 to 32 to thereby advance the slotted distal end 83 of plate assembly 10 to the left and guide it in position relative to guide wire 72 in a manner similar to the procedure described with regard to the percutaneous in line version of the present invention. During this procedure the proximal screw receiving element 12 remains in place and is held in place by guide wire 71 and pegs 95. Accordingly, the plate assembly 10 is extended until it captures the guide wire 72 in a manner similar to the percutaneous version of the present invention using fluoroscopy, particularly if the distal guide wire 72 was placed percutaneously.
As with the percutaneous in line version of the present invention described with regard to insertion tool 40, cannulated pedicle screws 17 and 23 are advanced over the guide wires 72 and 71 respectively and thereafter the plate assembly 10 may be compressed if the surgeon so desires. Compression is accomplished by reversing the ratchet mechanism provided by gear 92 and arm 91 so that the drive gear 92 pushes the gear arm 91 in the rearward direction which in turn causes the posterior probe wall 82 to expand thus drawing the implant plate assembly together, or drawing the screw receiving elements 12 and 13 toward each other. Once the implant is fully compressed, the proximal screw receiving element 12 is locked to the arm 18 of plate assembly 10 in the same fashion as described with regard to the percutaneous implant, or by other locking methods or mechanisms.
Pedicle screw 23 is screwed into place by means of a screw driver having a hollow shaft that fits through the hollow interior 88 of the tool 40′ over the guide wire 71. Accordingly the insertion tool 40′ may remain in place and does not have to be removed until the procedure is completed and the implant plate assembly 10 is successfully placed.
Once the implant plate assembly 10 is successfully positioned and locked down, the insertion tool 40′ is released by means of an elongate probe wedge (not shown) which is inserted down into the hollow interior 88 of the tool 40′ and positioned and driven to thereby expand the ears 111 holding pegs 95 and simultaneously also expanding the side walls 94 and 97 to release the distal end of the tool 40′ from the plate assembly 10 so that the tool may be removed from the site.
It should also be kept in mind that the system of the present invention is applicable to lordotic, kyphotic and straight implant arrangements. Also, the apparatus and system of the present invention can be used both in the thoracic and lumbar spines.
Claims
1. A minimally invasive surgical implant system comprising:
- a plate assembly having spaced distal and proximal screw receiving elements movable with respect to each other for adjustably changing the distance between elements; and
- an elongate insertion tool having distal and proximal ends and releaseably connected at said distal end thereof to said plate assembly for manipulating the plate assembly and operable for remotely adjusting the distance between said elements.
2. The implant system of claim 1, said plate assembly having proximal and distal ends and said insertion tool is releaseably connected to said proximal end of said plate assembly whereby said tool and plate assembly extend together end to end.
3. The implant system of claim 2, said plate assembly including a lock assembly for selectively locking said screw receiving elements from further relative movement therebetween.
4. The implant system of claim 3, said screw receiving elements each having a screw head socket bowl for receiving the head of a bone fixation screw with mating intimacy, and a passage in the bottom of each bowl for passage of the shank of a bone fixation screw.
5. The implant system of claim 4, including an open ended guide wire capture slot in the distal end of said assembly which communicates with said distal bowl passage.
6. The implant system of claim 2, wherein the distal end of said assembly has a leading transverse edge which is tapered for permitting the plate assembly to nestle next to a facet joint without impeding the joint's functional movement.
7. The implant system of claim 4, said proximal screw receiving element slidable along an arm portion of said plate assembly, said lock assembly including a slot in said arm portion underlying said proximal bowl for receiving the shank of a fixation screw therethrough and therealong at desired positions, said slot dimensioned for seating portions of the head of a bone fixation screw protruding from said proximal bowl passage.
8. The implant system of claim 7, wherein edges of said slot include an aligned series of adjacent screw head seat depressions for selectively seating portions of the head of a bone fixation screw.
9. The implant system of claim 1 wherein the distal end of said insertion tool is connected to said plate assembly whereby said plate assembly may be remotely oriented by manipulation from said tool proximal end from a reduced profile orientation to an increased profile orientation with respect to the distal end of said tool.
10. The implant system of claim 9, said plate assembly being elongated and having distal and proximal ends, and the distal end of said insertion tool releaseably and pivotally connected to said proximal screw receiving element, said insertion tool having a tubular probe housing with opposed anterior and posterior probe walls covering respectively the distal and proximal ends of said plate assembly when said plate assembly is in the reduced profile orientation, said insertion tool operable by manipulation from its proximal end to orient said plate assembly from the reduced profile orientation to the increased profile orientation while simultaneously expanding said probe walls apart in the direction of elongation of said plate assembly.
11. The implant system of claim 10, said insertion tool having guide means for guiding said proximal screw receiving element from the reduced profile orientation to the increased profile orientation whereby said proximal screw receiving element in the increased profile orientation is positioned for screw access from the proximal end of said insertion tool through the hollow interior of said tubular probe housing.
12. The implant system of claim 1 1, a distal end of said posterior probe wall being engageable with the proximal end of said plate assembly for adjusting the distance between said screw receiving elements when said plate assembly is in the increased profile orientation by moving said posterior probe wall.
13. The implant system of claim 12, said plate assembly including a lock assembly for selectively locking said screw receiving elements from further relative movement therebetween.
14. The implant system of claim 13, wherein the distal end of said assembly has a leading transverse edge which is tapered for permitting said plate assembly to nestle next to a facet joint without impeding the joint's functional movement.
15. The implant system of claim 13, wherein said screw receiving elements have a screw head socket bowl for receiving the head of a bone fixation screw with mating intimacy, and a passage in the bottom of each bowl for passage of the shank of a bone fixation screw.
16. The implant system of claim 15, including an open ended guide wire capture slot in the distal end of said plate assembly which communicates with said distal bowl passage.
17. The implant system of claim 15, said proximal screw receiving element slidable along an arm portion of said plate assembly, said lock assembly including a slot in said arm portion underlying said proximal bowl for receiving the shank of a fixation screw therethrough and therealong at desired positions, said slot dimensioned for seating portions of the head of a bone fixation screw protruding from said proximal bowl passage.
18. The implant system of claim 17, edges of said slot including an aligned series of adjacent screw head seat depressions for selectively seating portions of the head of a bone fixation screw.
19. A minimally invasive surgical implant system comprising:
- an implant having a longitudinal axis and positionable adjacent surgical space associated with a spinal column of a patient;
- an insertion tool including an articulating implant holder adjacent a distal end thereof which is releaseably engagable to said implant whereby said implant is thereby moveable with respect to a longitudinal axis of said insertion tool from a reduced profile orientation to an increased profile orientation, said insertion tool operable to move said implant laterally relative to the longitudinal axis of said insertion tool and in the direction of the longitudinal axis of said implant when positioned in the increased profile orientation.
20. The minimally invasive surgical implant system of claim 19, said insertion tool including an expandable housing at its distal end for expanding surrounding tissue in the direction of the longitudinal axis of said implant while said implant is being oriented to the increased profile orientation.
21. A method for positioning an implant along a spinal column of a patient, comprising;
- accessing the spinal column through a minimally invasive access path through skin and tissue of the patient;
- securing the implant on an insertion tool with a longitudinal axis of said implant extending generally in the direction of said access path in a reduced profile orientation relative to said insertion tool;
- positioning said implant through said access path with said insertion tool to a location adjacent the spinal column;
- remotely pivotally said implant with said insertion tool to an increased profile orientation; and
- laterally moving said implant with and relative to said insertion tool in the direction of the longitudinal axis of said implant to a desired orientation along the spinal column.
22. The method of claim 19, including expanding said access path in the direction of the longitudinal axis of said implant while orienting said implant to the increased profile orientation.
23. A method of stabilizing spaced vertebra bodies in the human spine with minimally invasive surgery, comprising the steps of:
- providing an elongate implant plate assembly having proximal and distal ends with first and second screw receiving socket elements configured for respective attachment to first and second spaced vertebra with the aid of bone fixation screws, said elements slidably received with respect to each other for adjustably changing the distance between said screw receiving socket elements, and having a lock assembly for selectively locking said first and second screw receiving socket elements from further relative sliding, said second socket element positioned adjacent the proximal end of said plate assembly;
- additionally providing an elongate insertion tool which is releaseably securable to said plate assembly and configured for manipulating said plate assembly and for remotely manipulating said socket elements for adjusting the distance therebetween;
- securing said insertion tool to said plate assembly for manipulation thereof;
- making an incision adjacent said second vertebra for inserting said implant plate assembly;
- inserting said plate assembly into said incision, distal end first, and positioning said second screw receiving socket element over said second vertebra by manipulation with said insertion tool;
- extending said distal end of said plate assembly relative to said second screw receiving socket element and thereby positioning said first screw receiving socket over said first vertebra by remote manipulation with said insertion tool;
- securing said distal and proximal ends to said first and second vertebra with bone fixation screws received in said first and second screw receiving socket elements;
- adjusting the distance between said first and second socket elements to a desired degree by remote manipulation of said socket elements with said insertion tool for thereby adjusting the distance between the two secured vertebra;
- locking said socket elements from further relative motion with said lock assembly; and
- detaching said insertion tool from said implant plate assembly.
24. The method of claim 23, including the step of guiding the manipulations of said implant plate assembly relative to said vertebra by using fluoroscopy.
25. The method of claim 24, including the steps of pre-penetrating said first and second vertebra for thereby providing guide channels for said screws, positioning guide wires in said guide channels prior to the steps of securing, and securing by using self tapping cannulated pedicle screws received over and guided by said wires, and removing said guide wires after the step of securing.
26. The method of claim 25, wherein the step of positioning said distal end includes providing an open ended guide slot in the leading edge of said distal end which provides access to a distal screw securement passage in said first screw receiving socket element, and guiding the extension and positioning of said distal end by capturing said distal guide wire in said slot while extending said distal end until said distal passage of said first socket element is centered over said distal guide wire.
27. The method of claim 24, wherein the step of locking said socket elements is accomplished by fully securing said proximal second screw.
28. An implant plate assembly for stabilization of the spine, comprising:
- a first screw receiving socket element at a distal end of said assembly and configured with a screw shank passage and a screw head seat for attachment to a vertebra with the aid of a bone fixation screw;
- an elongate arm extending proximally from said first socket element and having an elongate through slot therealong;
- a second screw receiving socket element also configured with a screw shank passage and a screw head seat, and slidably received over said arm with its passage aligned over said slot for receiving the shank of a fixation screw therethrough for attachment to a vertebra;
- said second socket element and said slot configured and dimensioned whereby portions of a screw head of a fixation screw seated in said second socket element protrude through said second socket element passage and engage edges of said slot for clamping said second socket element to said arm when said screw is fully secured in a vertebra.
29. The implant plate assembly of claim 28, edges of said slot including a series of adjacent screw head seat depressions for selectively seating portions of the head of a bone fixation screw.
30. The implant plate assembly of claim 29, a cap buttress nut threadably received in said second socket element over said screw head for engaging and covering said screw head.
31. The implant plate assembly of claim 30, said nut having bottom protuberances for engaging said screw head as a lock.
32. An implant for stabilization of the spine, comprising:
- an elongate implant plate assembly having distal and proximal ends configured for respective attachment to first and second spaced vertebra with the aid of bone fixation screws;
- said plate assembly including first and second screw receiving elements slidably received with respect to each other for adjustably changing the distance between said elements;
- a lock assembly for selectively locking said first and second elements from further relative movement therebetween; and
- said first and second screw receiving elements each having a screw head socket bowl for receiving the head of a bone fixation screw with mating intimacy and a passage in the bottom of each bowl for passage of the shank of a bone fixation screw;
- said second screw receiving element slidable along an arm portion of said plate assembly, said lock assembly including a slot in said arm portion underlying said passage for said second bowl for receiving the shank of a fixation screw therethrough and therealong at desired positions, and said passage for said second bowl and said slot configured and dimensioned whereby portions of the head of a fixation screw received in said second bowl protrude through said passage for said second bowl to engage edges of said slot and thereby clamp said second screw receiving element to said plate assembly when said fixation screw is fully secured to a vertebra.
33. The implant of claim 32, including an open ended guide wire capture slot in said distal end which communicates with said first bowl passage.
34. The implant of claim 32, including locking caps configured and dimensioned for closing off said bowls with bone fixation screw heads seated in said bowls.
35. The implant of claim 34, said locking caps threadably received in said bowls and having bottom protuberances for engaging said screw heads as a lock.
36. The implant of claim 32, wherein said distal end has a leading transverse edge which is tapered.
37. The implant of claim 32, wherein said plate assembly is longitudinally curved to mate a specific lordotic curve.
38. The implant of claim 32, wherein said slot is dimensioned and contoured for seating portions of the head of a bone fixation screw protruding from said second bowl.
39. The implant of claim 38, edges of said slot including an aligned series of adjacent screw head seat depressions for selectively seating portions of the head of a bone fixation screw at different positions along said slot.
Type: Application
Filed: Apr 27, 2004
Publication Date: Jan 13, 2005
Inventor: Brian Dalton (Erie, PA)
Application Number: 10/832,928