METHOD AND APPARATUS OF CRYOGENIC COOLING FOR HIGH TEMPERATURE SUPERCONDUCTOR DEVICES
A method and apparatus for providing cryogenic cooling to HTS devices, in particular those that are used in high-voltage electric power applications. The method involves pressurizing liquid cryogen to above one atmospheric pressure to improve its dielectric strength, while sub-cooling the liquid cryogen to below its saturation temperature in order to improve the performance of the HTS components of the device. An apparatus utilizing such a cooling method consists of a vessel that contains a pressurized gaseous cryogen region and a sub-cooled liquid cryogen bath, a liquid cryogen heating coupled with a gaseous cryogen venting scheme to maintain the pressure of the cryogen to a value in a range that corresponds to optimum dielectric strength of the liquid cryogen, and a cooling system that maintains the liquid cryogen at a temperature below its boiling point to improve the performance of HTS materials used in the device.
The invention relates generally to a cryogenic cooling system for high temperature superconductor (HTS) devices and more particularly to a cryogenic cooling system for HTS devices having high-voltage electric power applications.
There exists HTS cooling systems that use the properties of liquid nitrogen to achieve cryogenic cooling. Normally, liquid nitrogen is used at one atmospheric pressure (0.1 MPa) where its operating temperature (boiling point) is at 77 degrees Kelvin. However, since the critical current density of HTS materials improves significantly at temperatures lower than 77 K, methods have been developed to reduce the temperature of the liquid nitrogen by manipulating its operating environment.
Even though the prior art increases the performance of HTS materials by lowering the boiling temperature of liquid nitrogen through lowering its pressure, it is in the expense of significantly degrading the dielectric strength of liquid nitrogen and as a consequence such cooling systems are not suitable for high-voltage HTS applications. Typically, liquid cryogen based cooling systems for high-voltage HTS devices rely in large degree on the dielectric properties of the liquid cryogen as the main electrical insulation medium. There are two major factors that influence the dielectric properties of liquid nitrogen. One is the intrinsic dielectric strength of liquid nitrogen that is pressure dependent.
Briefly, in accordance with the present invention, a method is provided for designing a liquid-cryogen-based cryogenic cooling system for HTS devices that have the characteristics of lower operating temperature of liquid cryogen to improve the critical current density of HTS materials while at the same time substantially increasing the dielectric strength of the liquid cryogen, making such a cryogenic cooling system suitable for high-voltage applications. Such a method comprises the steps of maintaining a pressurized cryogen within the cryogen containment vessel that contains both liquid and gaseous regions of the cryogen. It further includes steps of maintaing the temperature of a portion or all of the liquid cryogen at and below its boiling temperature and within its sub-cooled temperature range using cryocooling means.
Applying such methodology, in accordance with one embodiment of the present invention, there is provided a cyrogenic cooling system having an inner vessel, at least one HTS element, and an outer vessel. The space between the outer and inner vessel is maintained under a vacuum and multi-layer insulation (MLI) material is used to surround the inner vessel to provide it with thermal insulation to the radiation heat load. The inner vessel is housed inside the outer vessel and stores liquid cryogen. Above the liquid cryogen region there is a gaseous region of the cryogen and is pressurized above one absolute atomospheric pressure. Liquid heating and gas venting means are in place to control and maintain the pressure within the inner vessel. To address the high-voltage insulation issue of this cryogenic cooling system, a bucket or similar configuration made of dielectric materials is employed surrounding the HTS and throughout cryostat to ensure adequate high-voltage insulation. In addition, screens with small mesh sizes are deployed througout liquid cryogen regions to breakdown large-size bubbles generated during device operation. Another feature of this cryogenic cooling system is a thermal transfer plate that is disposed inside the inner vessel around the circumference to divide the liquid cryogen into two regions. The region below the plate is sub-cooled to a temperature that improves the performance of HTS. The region above the plate is a buffer region where a temperature transition occurs between the boundary of the liquid and gas regions and the boundary of the buffer region and the sub-cooled liquid region. The thermal transfer plate also couples the heat from both the temperature transition buffer region and the sub-cooled region to a cooling means such as a cryogenic refrigerator (cryocooler). The cryocooler is employed to maintain the temperature of the region below the plate to within the range of the sub-cooled liquid temperature range, from the boiling temperature at the pressure, to the triple point temperature of the liquid cryogen.
DRAWINGSThese and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
The present invention generally relates to a cryogenic cooling systems for HTS device that have high-voltage applications even though it can also be applied to HTS devices that have other general purposes. The method of providing such a cryogenic cooling system includes maintaining a pressurized cryogen region that comprises a liquid as well as gaseous region, to above one absolute atmospheric pressure. The method further involves maintaining temperature of part or all of the liquid cryogen regions to below its boiling temperature (sub-cooled) using cooling means such as a cryogenic refrigerator (cryocooler).
Briefly, in accordance with the present invention, a method is provided for designing a liquid-cryogen-based cryogenic cooling system for HTS devices that have the characteristics of lower operating temperature of liquid cryogen to improve the critical current density of HTS materials while at the same time substantially increasing the dielectric strength of the liquid cryogen, making such a cryogenic cooling system suitable for high-voltage applications. Such a method comprises the steps of maintaining a pressurized cryogen within the cryogen containment vessel that contains both liquid and gaseous regions of the cryogen. It further includes steps of maintaining the temperature of a portion or all of the liquid cryogen at and below its boiling temperature and within its sub-cooled temperature range using cryocooling means.
Applying such methodology, in accordance with one embodiment of the present invention, there is provided a cyrogenic cooling system having an inner vessel, at least one HTS element, and an outer vessel. The space between the outer and inner vessel is maintained under a vacuum and multi-layer insulation (MLI), the material is used to surround the inner vessel to provide it with thermal insulation to the radiation heat load. The inner vessel is housed inside the outer vessel and stores liquid cryogen. Above the liquid cryogen region there is a gaseous region of the cryogen and is pressurized above one absolute atmospheric pressure. Liquid heating and gas venting means are in place to control and maintain the pressure within the inner vessel. Heating boils liquid cryogen and evaporates to gaseous space thus increasing the pressure. Venting releases gaseous cryogen to the outside atmosphere thus reducing the pressure within the vessel. Such heating and venting process can be controlled by an automated monitoring and feedback system. As discussed earlier, bubbles, especially large size bubbles, tend to degrade the dielectric strength of liquid cryogen. Bubbles can be generated when objects submerged in liquid cryogen get heated to above its boiling temperature. Pressurization raises the boiling temperature of the liquid cryogen. Raised boiling point will make bubble generation more difficult thus improving the dielectric properties of the liquid cryogen. To further address the high-voltage insulation issue of this cryogenic cooling system, a bucket or similar configuration made of dielectric materials can be employed surrounding the HTS and throughout cryostat to ensure adequate high-voltage insulation. In addition, screens with small mesh sizes can be deployed throughout liquid cryogen regions to breakdown large-size bubbles if they were generated during device operation. Another feature of this cryogenic cooling system is a thermal transfer plate that is disposed inside the inner vessel around the circumference to divide the liquid cryogen into two regions. The region below the plate is sub-cooled to a temperature that improves the performance of HTS. The region above the plate is a buffer region where a temperature transition occurs between the boundary of the liquid and gas regions and the boundary of the buffer region and the sub-cooled liquid region. The thermal transfer plate also couples the heat from both the temperature transition buffer region and the sub-cooled region to a cooling means such as a cryogenic refrigerator (cryocooler). The cryocooler is employed to maintain the temperature of the region below the plate to within the range of the sub-cooled liquid temperature range, from the boiling temperature at the pressure, to the triple point temperature of the liquid cryogen. If the liquid cryogen is sub-cooled to below its triple point temperature, solid cryogen will begin to form which may or may not be a desired result. In the case when sub-cooling is achieved through the use of a cryocooler, such a practice is not desired since at or below the triple point temperature, solid cryogen will form around the interface to the cryocooler and significantly degrade the cooling performance of the cryocooler.
One embodiment of the apparatus of present invention is illustrated in
The space between the outer 12 and inner 18 vessel is maintained under vacuum and multi-layer insulation (MLI) material 22 is used to surround the inner vessel 18 to provide it with thermal insulation to the radiation heat load.
An inner vessel venting port 30 provides gas-venting means for inner vessel 18 to reduce the gas pressure in inner vessel 18. Additionally, an auxiliary gas evaporation heater 52 may be employed to heat and boil liquid cryogen to increase the pressure of the inner vessel 18. These two aspects of the cryostat form the basis of the pressure control mechanism of the present invention in achieving an optimal pressure level of inner vessel 18, as is further described herein.
The size of the inner vessel 18 can be determined to provide adequate cooling capacity to meet cooling requirements for the HTS 24.
The inner vessel 18 houses cryogen that has a liquid as well as a gaseous region. In one exemplary embodiment the cryogen is nitrogen and is pressurized at 0.3 MPa in order to achieve the optimum dielectric strength of liquid nitrogen per
At 0.3 MPa pressure, the surface temperature at the liquid and gaseous nitrogen boundary 42 is the boiling (saturation) temperature of the boiling liquid nitrogen which is 88 K. The liquid nitrogen region is further divided into two regions by a thermal transfer medium 26. The liquid region below the plate 26 is a sub-cooled zone 48 while above the plate 26 is a thermal buffer region 46. The temperature of the sub-cooled region 48 is maintained at about 65 K by a cryocooler 20. HTS 24 is submerged in a sub-cooled liquid cryogen region. Because of the lowered operating temperature (65 K), the performance of the HTS 24 namely its critical current density level is significantly improved. The cryocooler may be a closed-cycle cryocooler, which is selected from the group including a Gifford-McMahon refrigerator or a pulse-tube refrigerator or a combination of both refrigerator systems.
There will be a temperature transition from 88 K at the liquid/gas surface 42, to the 65 K at the heat transfer plate 26. There are liquid evaporation and gas condensation process simultaneously occurring along the liquid/gas boundary 42 where an equilibrium state will ultimately form if the HTS device is operating at its steady state and the heat input into the cryostat and cooling by the cryocooler reaches equilibrium. The liquid nitrogen in region 46 could be in a mostly stagnant state or in a turbulent flowing regime depending on the heat load and pattern that exist in this region. The thermal buffer region 46 therefore isolates the sub-cooled region 48 from the events within the region 46.
In this example, the thermal transfer medium 26 is made of copper, which has very good thermal conduction properties and has apertures along its surface (not shown) to facilitate the heat transfer between the two liquid nitrogen regions as well as the heat transfer from these two regions to the cryocooler 20. Even though the thermal transfer plate 26 is not required to achieve the cryogenic cooling system under present invention, its presence will significantly improve the thermal transfer characteristics of such a system. The thermal transfer medium 26 may be a plate, ring, bar or similar configurations, such thermal transfer medium made of copper or similar metal for facilitating transfer of heat from the cryogen regions to the cryocooling means.
In summary, the present invention has several features that more suitable for high-voltage applications while at the same time can improve the performance of the HTS materials. Pressurization of cryogen can put the cryogen at its most optimum dielectric strength while sub-cooling the liquid cryogen region where HTS resides increases the critical current density of the HTS materials.
Next the case is described where liquid cryogen in the thermal buffer region or thermal gradient level (TGL) 46 region of the cryogenic cooling system of present invention is in a mostly stagnant state. Such an environment can exist if the overall heat leak into the TGL is relatively low and there is little or no convective heat transfer taking place within this region. The exemplary embodiment assumes liquid nitrogen as a cooling medium and is pressurized at 0.3 MPa absolute (under which the boiling temperature of liquid nitrogen is about 88 K), and the sub-cooled liquid nitrogen region is at about 65 K. Again, referring to
-
- dL/dt=k×(S/L)×ΔT×1/(Sα)−Q/(Sα), wherein, k=thermal conductivity of the liquid cryogen (for liquid nitrogen, k=1.5 mWatt/cm/Kelvin);
- wherein, S=surface area of the TGL (π/4×1002 cm2 for the case where surface 42 diameter is 100 cm);
- wherein, ΔT=temperature difference between upper and lower boundaries of the TGL (88 K−65 K=23 Kelvin);
- and wherein, α=latent heat or condensation heat of gas/liquid cryogen (for nitrogen, α=162 Joule/cm3).
The optimum thickness of the TGL is realized when dL/dt=0 and solving for Lopt, which gives Lopt=k×S×(ΔT)/Q.
The graph in
The resulting process is a converging self-feedback system. However, for the anticipated operating conditions, the time dependence is very slow resulting in a slow response system. This implies that the parameter controls, such as temperature, pressure and cryogen level are not very sensitive to variation over time. One important result from this analysis is that for the 100-watt case, the optimum TGL thickness is only a few centimeters. The trend of decreased TGL thickness with increasing heat load leads to the conclusion that with increased heat loads, the TGL is getting more sensitive to variation in operating parameters and moves the system into a less stable operating regime.
The previously described embodiments of the present invention have many features including a pressurized cryogen gaseous region and a sub-cooled liquid region, a heating and venting scheme to maintain the pressure, a bubble size control mechanism, and a cooling means that maintains the cryogen at a temperature at or below its boiling point within a sub-cooled temperature range. The characteristics and effects of all these features make the cryogenic cooling system of present invention more advantageous for use in high-voltage HTS applications.
While only certain features of the invention have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention. In addition, when describing the present invention, nitrogen, in liquid and gaseous phase, was mentioned as a cryogenic medium. It is also to be understood that other cryogens can be used in place of nitrogen in the cryogenic cooling system of present invention.
Claims
1. A method for achieving and maintaining cryogenic cooling for a cryogenic cooling system having a cryogen containment vessel that stores cryogen in a liquid state and a gaseous state, wherein the liquid state includes a subcooled region and a thermal gradient layer (TGL) boundary region adjacent the gaseous region and having at least one superconductor, the method comprising the steps of:
- maintaining a pressurized cryogen region within the cryogen containment vessel;
- maintaining the temperature of the subcooled region of the liquid cryogen at or below its boiling temperature using sub-cooling means; and
- maintaining an optimum thickness of the TGL wherein the optimum thickness of such TGL in the case of a stagnat liquid cryogen is expressed by the equation k×S×(ΔT)/Q, wherein “S” is the surface area of the TGL, and wherein “ΔT” is the temperature difference across the TGL region, and wherein “k” is the thermal conductivity of the cryogen in the TGL, and wherein “Q” is the heat input to the TGL through the boundary surface between the TGL and the gaseous regions: and
- maintaining a physical barrier between the TGL and subcooled liquid cryogen regions, wherein such barrier is thermally coupled to a cryocooling means, wherein the thermal conductive characteristics of such barrier allows the heat input “Q” to the TGL to be transferred to the subcooled region and/or the coupled cryocooling means.
2. The method of cryogenic cooling as recited in claim 1, futher comprising the step of maintaing the pressure of the cryogen to above one absolute atomospheric pressure, in order to improve the dielectric strength of the cryogen.
3. The method of cryogenic cooling as recited in claim 1, futher comprising the step of heating and boiling the liquid cryogen in the TGL region to increase the pressure of the gaseous cryogen region.
4. (cancelled)
5. The method of cryogenic cooling as recited in claim 1, futher comprising the step of venting gaseous cryogen to reduce the pressure of the gaseous cryogen region.
6. (cancelled)
7. The method of cryogenic cooling recited in claim 1, wherein the cryogen containment vessel is housed in an outer vessel that is adapted to maintain a vacuum between the outer vessel and the inner vessel.
8. The method of cryogenic cooling recited in claim 71, wherein the cryogen containment vessel is housed in an outer vessel that is adapted to maintain a saturated and subcooled liquid cryogen between the outer vessel and the inner vessel that provides sub-cooling means to the liquid cryogen contained in the inner vessel.
9. The method of cryogenic cooling recited in claim 1, wherein the sub-cooling means is a closed-cycle cryocooler.
10. The method of cryogenic cooling recited in claim 9, wherein the closed-cycle cryocooler is a Gifford-McMahon refrigerator.
11. The method of cryogenic cooling recited in claim 9, wherein the closed-cryocooler is a pulse-tube refrigerator.
12. (cancelled)
13. The method of cryogenic cooling as recited in claim 1, futher comprising the step of maintaining the pressure of the cryogen to raise the boiling point of the cryogen and therefore raising the temperature under which the cryogen generates bubbles.
14. (cancelled)
15. A cyrogenic cooling system having an inner vessel, at least one high temperature superconductor, and an outer vessel, the inner vessel adapted to be contained inside the outer vessel and adapted to store pressurized cryogen in a liquid state and a gaseous state, wherein the liquid state includes a subcooled region and a thermal gradient layer (TGL) boundary region adjacent the gaseous region, the cooling system comprising:
- liquid heating means for boiling off liquid cryogen in the TGL region in order to increase the pressure at the gaseous region;
- gas venting means for releasing gas in order to reduce the pressure at the gaseous region; and
- cryogenic cooling means for maintaining a portion of the liquid cryogen in the subcooled region within a sub-cooled temperature range that is at and below its boiling temperature; and
- thermal gradient layer means for maintaing an optimum thickness of the TGL, wherein the optimum thickness of such TGL in the case of a stagnant liquid cryogen is expressed by the equation k×S×(ΔT)/Q, wherein “S” is the surface area of the TGL, and wherein “ΔT” is the temperature difference across the TGL region, and wherein “k” is the thermal conductivity of the cryogen in the TGL, and wherein “Q” is the heat input to the TGL through the boundary surface between the TGL and the gaseous regions;
- physical barrier means between the TGL and subcooled liquid cryogen regions, wherein such barrier is thermally coupled to a cryocooling means, wherein the thermal conductive characteristics of such barrier allows the heat input “Q” to the TGL to be transferred to the subcooled region and/or the coupled cryocooling means.
16. The cryogenic cooling system recited in claim 15, wherein the outer vessel is adapted to maintain a vacuum between the inner and outer vessel.
17. The cryogenic cooling system recited in claim 15, wherein the cryogen containment vessel is housed in an outer vessel that is adapted to maintain a saturated and subcooled liquid cryogen between the outer vessel and the inner vessel, that provides sub-cooling means to the liquid cryogen contained in the inner vessel.
18. The cryogenic cooling system recited in claim 15, wherein the cooling means is a closed-cycle cryocooler.
19. The cryogenic cooling system recited in claim 18, wherein the closed-cycle cryocooler is selected from the group including a Gifford-McMahon refrigerator and a pulse tube refrigerator.
20. (canceled)
21. The cryogenic cooling system recited in claim 15, wherein the physical barrier is in a plate, ring, or bar configuration, such barrier is made of at least one layer of thermally conductive material for facilitating transfer of heat from the TGL liquid cryogen regions to the sub-cooled liquid region and the coupled cryocooling means.
22. The cryogenic cooling system recited in claim 15, further comprising a dielectric medium, wherein the dielectric medium encapsulates the high temperature superconductor.
23. The cryogenic cooling system recited in claim 22, wherein the dielectric medium is a wire mesh, wherein the mesh has apertures no larger than 5 millimeters to facilitate the reduction of the sizes of bubbles in the liquid cryogen regions.
24. A cyrogenic cooling system having an inner vessel, at least one high temperature superconductor, and an outer vessel, the inner vessel adapted to be contained inside the outer vessel and adapted to store pressurized cryogen in a liquid state and a gaseous state wherein a thermal gradient layer (TGL) is maintained at an optimum thickness, wherein the optimum thickness of such TGL in the case of a stagnant liquid cryogen is expressed by the equation k×S×(ΔT)/Q wherein “S” is the surface area of the TGL, and wherein “ΔT” is the temperature difference across the TGL region, and wherein “k” is the thermal conductivity of the cryogen in the TGL, and wherein “Q” is the heat input to the TGL through the boundary surface between the TGL and the gaseous regions.
25. The cryogenic cooling system recited in claim 24, further comprising a thermal transfer plate disposed inside the inner vessel for coupling thermal heat within the liquid cryogen regions.
26. The cryogenic cooling system recited in claim 24, further comprising cryo-cooling means for maintaining a portion of the liquid cryogen below its boiling point.
27. The cryogenic cooling system recited in claim 24, further comprising a gas evaporation heater disposed inside the inner vessel within the liquid cryogen region.
28. The cryogenic cooling system recited in claim 24, further comprising at least one dielectric bucket encapsulating the superconductor.
29. The cryogenic cooling system recited in claim 24, further comprising multi-layer thermal insulation surrounding the outer surfaces of the inner vessel for reducing the radiation heat leak into the inner vessel.
30. The cryogenic cooling system recited in claim 24, further comprising a bi-metal interface coupled to a thermal transfer plate for facilitating the transfer of heat to the cryo-cooling means.
31. The cryogenic cooling system recited in claim 24, further comprising a vacuum space and corresponding means to maintain the vacuum space, for the interface between the inner vessel and the cryocooling means independent of the vacuum space of the outer vessel and the corresponding means to maintain the vacuum space.
Type: Application
Filed: Jun 19, 2003
Publication Date: Feb 10, 2005
Inventors: Xing Yuan (Albany, NY), Susumu Mine (Schenectady, NY)
Application Number: 10/465,089