Variable area flow meter
A variable area flow meter for measuring the volumetric flow of a fluid flowing through the flow meter includes a body portion having a fluid inlet, a fluid outlet portion and a channel. A fixed boundary is defined between the channel and the fluid outlet portion. A fluid flow path extends between the fluid inlet and fluid outlet. A piston is arranged within the channel and longitudinally displaceable by the flow of fluid. The cross-sectional area of a portion the fluid flow path is variably determined by the structural shape of the piston and the instantaneous location of the piston relative to the fixed boundary. The longitudinal displacement of the piston in the direction of the fluid flow and consequently the cross-sectional area of the portion of the fluid flow path are dependent on the volumetric flow rate of the fluid.
The present application claims priority from United Kingdom Patent Application No. 0315497.8 filed Jul. 2, 2003, the disclosure of which is incorporated herein by reference in its entirety.
FIELD OF INVENTIONThis invention relates to flow meters for measuring the flow rate of a fluid such as a liquid or gaseous medium. The invention particularly relates to variable area flow meters.
BACKGROUND OF THE INVENTIONGenerally, flow meters comprise a flow channel and a dynamic barrier arranged to slide within the channel. As fluid flows through the channel the pressure of the fluid acts on the barrier so that it is displaced. The degree of displacement of the barrier is proportional to the rate of volumetric flow of the fluid.
The dynamic barrier is biased to return back to its original position. The biasing force may be provided by the weight due to gravity of the barrier, magnetic means or spring means.
A variable area flow meter is designed to enable the cross-sectional area of the flow path to vary as the flow rate of fluid varies. This feature enables variable area flow meters to measure a greater range of flow rates and to particularly measure low rates of volumetric flow. The cross-sectional area of the flow path generally increases as the flow rate increases. This is typically achieved by using a tapered cylindrical flow channel that widens as it extends towards the outlet of the flow channel. These types of variable area flow meters are very well known and commonly referred to as a “rotameter”. Alternatively, the flow channel may be formed with a tapered longitudinal recessed groove which widens in cross-sectional area as it extends from the inlet end to the outlet end of the channel. Thus, as the flow rate increases the displacement of the dynamic barrier relative to the flow channel increases and so the cross-sectional area of the flow path increases.
Patent document U.S. Pat. No. 4,466,293 (HUHTALA) describes a variable area flow meter comprising a cylindrical flow channel (3), an inlet point (10), an outlet point (12) and an axially movable, spring loaded indicator piston (4) which is shifted by the medium flowing through the channel to different positions depending on the flow quantities. An inclined outflow slot (27) is provided in the flow channel, the slot becoming deeper as it extends from the inlet point to the outlet point. The cross-sectional area of the flow path is formed between the indicator piston and outflow slot and it varies in accordance with the position of the indicator position.
A similar arrangement is disclosed in U.S. patent document U.S. Pat. No. 4,489,614 (deFASSELLE et al) which describes a variable flow meter comprising a body portion in which a flow path extends along a core tube between an inlet and an outlet. A first piston is vertically mounted within the core tube such that it may be displaced in accordance with the rate of flow of liquid along the flow path. A tapered recessed groove is formed within the inner surface of the core tube and the cross-sectional area of the fluid path is defined by the groove and first piston.
According to the an aspect of the invention, a variable area flow meter for measuring the volumetric flow of a fluid flowing through the flow meter comprises: a body portion having a fluid inlet, a fluid outlet portion and a channel and defining a fixed boundary between the channel and the fluid outlet portion; a fluid flow path extending between the fluid inlet and fluid outlet; a piston arranged within the channel and longitudinally displaceable by the flow of fluid; wherein the cross-sectional area of a portion the fluid flow path is variably determined by the structural shape of the piston and the instantaneous location of the piston relative to the fixed boundary whereby the longitudinal displacement of the piston in the direction of the fluid flow and consequently the cross-sectional area of the portion of the fluid flow path are dependent on the volumetric flow rate of the fluid.
Preferably, the cross-sectional area of the portion of the fluid flow path increases as the displacement of the piston increases in the direction of the flow of fluid.
Preferably, at least one longitudinally extending recess is formed in an outer surface of the piston and the said portion of the fluid path is defined by the fixed boundary and the at least one tapered recess. The at least one recess may extend longitudinally in a V-shape such that the width of the at least one recess decreases in the direction of the flow of fluid.
Furthermore, the depth of the at least one recess may vary in the direction of the flow of fluid. Optionally, the depth of the at least one recess increases in the direction of the flow of fluid or the depth of the at least one recess decreases in the direction of the flow of fluid.
Preferably, a lower portion of the at least one recess is flat. Alternatively, a lower portion of the at least one recess is curved.
Alternatively, the piston may comprise a hollow cylinder with a closed leading end and at least one aperture is formed in the cylinder wall, wherein the said portion of the fluid path is defined by the fixed boundary, the at least one aperture and the hollow cylinder.
The at least one aperture may be V-shaped and extends longitudinally along the cylinder wall such that the width of the at least one aperture decreases in the direction of the flow of the fluid. Or the at least one aperture is V-shaped and extends longitudinally along the cylinder wall such that the width of the at least one aperture increases in the direction of the flow of the fluid. Alternatively, the at least one aperture is rectangular in shape and extends longitudinally along the cylinder wall.
Preferably, the channel further comprises a pressure relief region arranged directly above the portion the fluid flow path and adjacent the fixed boundary of the channel.
The cross-sectional width of the piston may vary in the direction of the flow of fluid.
Preferably the flow meter further comprises cleaning means for cleaning the variable area flow meter. The cleaning means may comprise a cleaning membrane arranged to move longitudinally within the channel so as to clean an internal surface of the channel. The cleaning means may comprise a cleaning membrane arranged to clean the piston as the piston is longitudinally displaced. The variable area flow meter may optionally comprise biasing means operative to urge the piston in a direction opposite to the displacement of the piston resulting from the fluid flow. The biasing means may include at least one of a spring, repelling poles of a magnet and gravity.
Finally, the variable area flow meter may preferably comprise indicator means for indicating the volumetric flow rate of a fluid in response to the longitudinal displacement of the piston along the channel in the direction of the flow of fluid.
It has been found that it is significantly cheaper and easier to produce and maintain a flow meter if the piston is structurally shaped such that the cross-sectional area of the portion of the fluid flow path increases as the displacement of the piston increases in the direction of the flow of the fluid. For example, it is cheaper and easier to form a shaped piston than form recesses on an inner surface of the body.
The present invention advantageously lends itself to a modular design much more easily than the prior art. Flow meters having recesses formed in the body are often stored and sold as pre-assembled units, whereas flow meters with a shaped piston may be advantageously stored and sold as separate parts.
Pre-assembled flow meters of the prior art are limited in use since they are only able to determine the flow rate of fluids with similar parameters. In contrast, the modular design of the present invention is able to measure a range of different types of fluids and a range of different types of flow rates because the piston may be swapped to one that has the most appropriate type of shape in accordance with the fluid and flow rate to be tested. Furthermore, it is obviously cheaper and easier to exchange a piston for another piston with a different shape than to change the main body of the flow meter.
It is has been found that a flow meter can be much more compact in size if the piston is shaped rather than the body.
Finally, flow meters with at least one recess in the inner surface of the stationary body are very difficult to keep clean since the cleaning mechanisms are often unable to easily and efficiently access and remove dirt or debris from within the recess. In contrast, it has been found that dirt and debris that collects on or within the shaped piston may be removed much more easily because the piston moves axially within the flow channel relative to a cleaning mechanism.
BRIEF DESCRIPTION OF THE DRAWINGSFor a better understanding of the present invention and to show how it may be carried into effect, reference shall now be made by way of example to the accompanying drawings, in which:
The flow meter illustrated in the Figures consists of a body (1) through which fluid may flow. The body may be formed from a plastic material and/or a metallic material such as steel. The plastic material may be opaque or transparent.
The body comprises a fluid inlet (2), a fluid outlet portion (3) and a channel (4). The fluid inlet (2) and fluid outlet portion (3) are essentially connected by the channel (4).
The fluid inlet (2) and fluid outlet portion (3) may be arranged in parallel or perpendicular to the longitudinal axis of the channel. Furthermore, the fluid inlet (2) and fluid outlet portion (3) may be arranged at opposite ends of the body or part way along the body.
The fluid outlet portion (3) may include at least one outlet guide channel (3a) to guide fluid out of the body (1).
The channel (4) is preferably, though not essentially cylindrical in shape.
A fixed boundary (10a) occurs between the channel (4) and fluid outlet portion (3). The boundary is a notional line defining the junction of the channel and the outlet portion (3). As discussed below, the fluid outlet portion (3) may be the outlet itself of may include a pressure relief region (11). As such, the boundary may be the junction of the channel with the outlet itself or the pressure relief zone.
The flow meter further comprises a piston (5) that is arranged to move longitudinally along the channel (4) relative to the fixed boundary (10a). The piston (5) is displaced in the direction of the flow of fluid if a sufficient force is exerted by the fluid as it flows through the flow meter. The displacement of the piston in the direction of the flow of fluid relates directly to the volumetric flow rate of the fluid.
The structural shape of the piston (5) varies along its longitudinal length. This may be achieved by providing at least one recess or aperture.
At least one recess (6) may be formed on the outer surface of the piston (5).
Alternatively, the piston (5) may be a hollow cylinder with a closed leading end with at least one aperture (13) formed in the wall of the cylinder. The apertures may be V-shaped, rectangular or lozenge-shaped. If the apertures are V-shaped then they may arranged such that the width of the aperture either increases or decreases in the direction of the flow of fluid.
As the fluid flows through the flow meter it follows a fluid flow path. The fluid flow path extends between the fluid inlet and fluid outlet portion. A portion of the fluid flow path may be defined by the boundary of the channel and at least one recess. The cross-sectional area of this portion of the fluid flow path is determined by the shape of the recess and the position of the piston relative to the boundary. The cross-sectional area of this portion of the fluid path varies as the piston is displaced within the channel relative to the boundary. The recesses on the piston are arranged to taper in the direction of the flow of fluid such that the cross-sectional area of the portion of the fluid flow path increases as the piston is displaced by the force exerted by the fluid. Alternatively, a portion of the fluid flow path may be defined by the boundary, at least one aperture and the hollow cylinder. The cross-sectional area of this portion of the fluid flow path is determined by the shape of the aperture, the hollow cylinder and the position of the piston relative to the boundary. Again, the cross-sectional area of the portion varies as the piston is displaced within the channel relative to the boundary. The at least one aperture formed in the cylinder wall of the piston are arranged such that the cross-sectional area of the portion preferably increases as the piston is displaced by the force exerted by the fluid.
The body may include a bush (10) against which a portion of the piston slides as it is displaced within the channel. The piston is arranged such that it always extends longitudinally beyond the bush. The edge of the bush proximate the outlet end of the channel may act as the boundary of the channel.
The channel may further include a pressure relief region (11) defined by the boundary, the internal surface of the channel and the at least one recess. Alternatively, the pressure relief region may be defined by the boundary, the internal surface of the channel and the at least one aperture. The pressure relief region (11) may be formed in the fluid outlet portion (3).
FIGS. 23 to 26 show how the cross-sectional area of the fluid path, defined by the at least one aperture, hollow cylinder and boundary, varies as the piston is displaced relative to the boundary.
Flow meters often become blocked due to impurities, dirt and debris carried by the fluid. For example, impurities in a liquid medium such as humus substances in water may form sediments on the internal surfaces of the channel. Also, solid particles may accumulate in the recesses. As dirt collects the fluid flow path becomes restricted and the flow meter becomes increasingly inaccurate. Therefore, the flow meter may include cleaning means to help remove impurities, dirt and debris.
The flow meter may include biasing means (9) to provide a biasing force on the piston. The biasing force pushes the piston back to its original starting position if fluid stops flowing through the flow meter. The biasing means may include a coiled spring (91) as depicted in
Indicator means may work in conjunction with the piston in order to translate the displacement of the piston into a readable value of the volumetric flow of the fluid. The flow meter may include a linear measuring scale arranged relative to the piston such that a user may be able to measure the displacement of the piston and determine the subsequent volumetric flow rate of the fluid.
FIGS. 1 to 3, 6 & 7 show how a linear measuring scale (12) may be aligned on the body of the flow meter alongside the piston to indicate the rate of flow. In this particular example, a portion of the body is transparent so that the displacement of the piston within the channel may be detected and measured by the linear scale. As discussed above, the transparent portion of the body may be formed from transparent plastic. The flow meter may optionally or alternatively include a measuring dial that works in conjunction with the piston to indicate the total displacement of the indicator piston/volumetric flow rate of the fluid.
The operation of a variable area flow meter should now be readily apparent. Essentially, fluid flowing through the flow meter creates a fluid pressure that exerts a force on the piston. The piston is displaced in the direction of the flow of fluid until the cross-sectional area of a portion of the fluid flow path and consequently the volume of the fluid flow path, increases until it is sufficiently large enough to release the fluid pressure so that the flow meter reaches equilibrium. The volume of the portion of the fluid flow path equates to the volumetric flow of fluid when equilibrium occurs. Thus, the final displaced position of the piston indicates the volumetric flow rate of the fluid.
The number of recesses, angle of the V-shape, depth of the groove and cross-sectional profile of a recess has an effect on the pressure generated and released within the flow meter, the range of volumetric flow rates the flow meter can determine and the range of fluids a flow meter can measure. Thus, flow meters must be designed with the most appropriate type of recesses for measuring certain types of fluids in particular circumstances.
Also, the number of apertures, length of an aperture, angle of the V-shape or width of rectangle has an effect on the pressure generated within the flow meter, range of volumetric flow rates the flow meter can determine and the range of fluids a flow meter can measure. Accordingly, flow meters must be designed with the most appropriate type of aperture for measuring certain types of fluid in particular circumstances.
As discussed above, prior art variable area flow meters, having recesses or apertures formed in the body, are often stored and sold as pre-assembled units whereas the flow meters depicted in the Figures have a modular design such that they may be stored and sold as separate parts. The prior art models are limited to the testing fluids with similar parameters and are limited to a small range of flow rates. This is because the body cannot be swapped to another having more appropriate recesses in accordance with the fluid and flow rate to be tested. The present invention provides a flow meter that is able to determine the volumetric flow rate for a greater range of fluids under different types of conditions because the piston may be easily exchanged for a piston with more suitable recesses or apertures so that the flow meter can provide a more accurate reading.
The angle of the V-shaped recess or apertures may be varied so that different flow rates of different fluids may be more accurately measured.
Both sets of recesses in
The recesses may also taper by sloping longitudinally in the direction of the flow of fluid.
The clearance gap between the bush and piston may need to be varied in accordance with the type of fluid being measured. This may be achieved by using pistons of different cross-sectional widths for different fluids and/or by tapering the cross-sectional width of a piston.
Claims
1. A variable area flow meter for measuring the volumetric flow of a fluid flowing through the flow meter comprising:
- a body portion having a fluid inlet a fluid outlet portion and a channel and defining a fixed boundary between the channel and the fluid outlet portion;
- a fluid flow path extending between the fluid inlet and fluid outlet;
- a piston arranged within the channel and longitudinally displaceable by the flow of fluid;
- wherein
- the cross-sectional area of a portion the fluid flow path is variably determined by the structural shape of the piston and the instantaneous location of the piston relative to the fixed boundary whereby the longitudinal displacement of the piston in the direction of the fluid flow and consequently the cross-sectional area of the portion of the fluid flow path are dependent on the volumetric flow rate of the fluid.
2. The variable area flow meter according to claim 1 wherein the cross-sectional area of the portion of the fluid flow path increases as the displacement of the piston increases in the direction of the flow of fluid.
3. The variable area flow meter according to claim 1 wherein at least one longitudinally extending recess is formed in an outer surface of the piston and the said portion of the fluid path is defined by the fixed boundary and the at least one tapered recess.
4. The variable area flow meter according to claim 3 wherein the at least one recess extends longitudinally in a V-shape such that the width of the at least one recess decreases in the direction of the flow of fluid.
5. The variable area flow meter according to claim 3 wherein the depth of the at least one recess varies in the direction of the flow of fluid.
6. The variable area flow meter according to claim 5 wherein the depth of the at least one recess increases in the direction of the flow of fluid.
7. The variable area flow meter according to claim 5 wherein the depth of the at least one recess decreases in the direction of the flow of fluid.
8. The variable area flow meter according to claim 3 wherein a lower portion of the at least one recess is flat.
9. The variable area flow meter according to claim 3 wherein a lower portion of the at least one recess is curved.
10. The variable area flow meter according to claim 1 wherein the piston is a hollow cylinder with a closed leading end and at least one aperture is formed in the cylinder wall, wherein the said portion of the of the fluid path is defined by the fixed boundary, the at least one aperture and the hollow cylinder.
11. The variable area flow meter according to claim 10 wherein the at least one aperture is V-shaped and extends longitudinally along the cylinder wall such that the width of the at least one aperture decreases in the direction of the flow of the fluid.
12. The variable area flow meter according to claim 10 wherein the at least one aperture is V-shaped and extends longitudinally along the cylinder wall such that the width of the at least one aperture increases in the direction of the flow of the fluid.
13. The variable area flow meter according to claim 10 wherein the at least one aperture is rectangular in shape and extends longitudinally along the cylinder wall.
14. The variable area flow meter according to claim 1 wherein the channel further comprises a pressure relief region arranged directly above the portion the fluid flow path and adjacent the fixed boundary of the channel.
15. The variable area flow meter according to claim 1 wherein the cross-sectional width of the piston varies in the direction of the flow of fluid.
16. The variable area flow meter according to claim 1 further comprising cleaning means for cleaning the variable area flow meter.
17. The variable area flow meter according to claim 16 wherein the cleaning means comprise a cleaning membrane arranged to move longitudinally within the channel so as to clean an internal surface of the channel.
18. The variable area flow meter according to claim 16 wherein the cleaning means comprise a cleaning membrane arranged to clean the piston as the piston is longitudinally displaced.
19. The variable area flow meter according to claim 1 further comprising biasing means operative to urge the piston in a direction opposite to the displacement of the piston resulting from the fluid flow.
20. The variable area flow meter according to claim 19 wherein the biasing means comprise at least one member selected from the group comprising a spring, repelling poles of a magnet and gravity.
21. The variable area flow meter according to claim 1 further comprising indicator means for indicating the volumetric flow rate of a fluid in response to the longitudinal displacement of the piston along the channel in the direction of the flow of fluid.
Type: Application
Filed: Jul 2, 2004
Publication Date: Mar 3, 2005
Inventors: Easa Oskouei (Sheffield), Steve Barratt (Rotherham), Nadim Tahir (Rotherham)
Application Number: 10/884,011