Radial penetrator assembly and method
Radial penetrator assembly 10 conducts fluid through the passageway in the wall to a wellhead housing 18 and into a port in a tubular hanger 14 positioned within a central bore 19 in the wellhead housing. The flexible tube 22 extends between the passageway in the wellhead housing and the port in the inner member, while sleeve-shaped adapter 30 extends radially from the wellhead housing and has an adapter bore sealed to a radial passageway in the wellhead housing. A radial outer seal 64 seals between the radial outer portion of the adapter 30 and a radially outer portion of the flexible tube 22. The flexibility of the tube permits an inner portion axis with the tube to be offset or slanted with respect to an outer portion axis of the tube.
The present invention relates to a radial penetrator assembly and, more particularly, to a radial penetrator assembly with metal-to-metal seals and a sleeve-shaped adapter extending radially from a wellhead housing.
BACKGROUND OF THE INVENTIONSome oilfield applications involve conducting high pressure fluids through a tubing hanger, through a bridge across an annular gap, then through an outer wellhead housing, such as a tubing spool or wellhead body, with all critical seals being metal-to-metal seals. A conduit may be attached to the inner body to seal internal pressure within the conduit, while the opposing outer end of the conduit may be sealed with the outer wellhead housing. However, the two end attachments to which the conduit ends are affixed and pass through typically possess some misalignment, either vertically or laterally (circumferentially). Past practice has typically employed small diameter OD, thin walled conduit tubing that could easily be bent to compensate for any misalignment, while still maintaining sufficient straightness to achieve the conditions necessary to ensure that the pressure fittings could perform their sealing functions at each end of the conduit. The conduit and fittings extending between the hanger and the outer wellhead housing are commonly referred to as a radial penetrator, since the fluid is directed radially through the housing wall. Numerous patents have been directed to radial penetrator assemblies, including U.S. Pat. Nos. 6,047,776, 6,050,338, 6,119,773, and 6,470,971, and many of the references cited in these patents.
For a larger diameter, thicker walled conduit, the above methods work neither consistently nor well. It is much more difficult to bend large diameter, thick walled tubing, which begins to resemble small diameter pipe. Side loads sufficient to flex the pipe sideways to complete make-up of the fittings may cause the tube to assume an elliptical shape, which makes it difficult to assure a reliable external seal. These side loads are also difficult to generate manually, as required for field make-up operations.
Past practices include making up the first end fitting exiting from the top of a tubing hanger with a pre-bent conduit which directs the flow to a substantially horizontal plane. Feedthrough of continuous conduits is conventionally through the tubing hanger axially, then the conduit may be bent and manually fed through the wellhead wall. This fairly simplistic and reliable operation conventionally may only be accomplished with small diameter, thin-wall tubing with sufficient flexibility to manually bend the lines. Passage of the bent conduit through the wellhead wall from the outside may also require a very large port through the wellhead wall. Substantial offsets, both vertically and laterally, may occur and may be compensated for externally.
The disadvantage of the prior art are overcome by the present invention, and an improved radial penetrator assembly and method are hereinafter disclosed.
SUMMARY OF THE INVENTIONA radial penetrator assembly is provided for sealingly conducting fluid through the passageway in a wall of a wellhead housing having a central bore, with the fluid passing into a port in an inner member positioned within the central bore of the wellhead housing. The radial penetrator assembly includes a flexible tube extending radially between the passageway in the wellhead housing in the port and the inner member, a sleeve-shaped adapter extending radially from a wellhead housing to an adapter bore, sealed to the passageway in the wellhead housing, and a radially outer seal between a radially outer portion of the adapter and the radially outer portion of a flexible tube, such that the flexibility of the tube permits an inner portion axis of the tube to be axially offset or slanted with respect to an outer portion axis of the tube. In a suitable embodiment, the radially outer seal is a metal-to-metal seal between an outer sealing surface on the flexible tube of the inner sealing surface on the adapter.
In one embodiment, the inner member may comprise of a tubular hanger for suspending a tubular string in the well, and the port in the tubular hanger and a throughport which extends to an end surface of the tubular hanger. The radially alignment member may be used for selectively aligning the inner member with the central bore of the wellhead housing. A radial spacing between a radially inner end of a flexible tube and a radially outer end of a flexible tube preferably is in excess of about 30% greater than the radial spacing between a radially inner end of the flexible tube and radially outer end of the passageway in the wall of the outer member.
A method of the invention includes radially extending the flexible tube between the passageway and the wellhead housing and the port in the inner member, and providing a sleeve-shaped adapter extending radially from the wellhead housing and having an adapter bore sealed to the passageway of the wellhead housing. The radially outer seal is formed between a radially outer portion of the adapter and the radially outer portion of a flexible tube, such that the flexibility of the tube permits an inner portion axis of the tube to be axially offset or slanted with respect to an outer portion axis of the tube.
A particular feature of the invention involves the use of seals such that test fluid may be introduced to verify the holding of a selected working pressure. This test operation may be performed at the surface, thereby providing assurance to the operator prior to downhole installation that the system will perform as intended.
A significant advantage of the present invention is that the technique is relatively simple and involves highly reliable and commercially available components.
These and further features and advantages of this invention will become apparent from the following detailed description, wherein reference is made to the figures in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
A radial penetrator assembly as shown in detail in
The radial penetrator assembly of the present invention is particularly suitable for providing the desired flow path between a wellhead housing 18 and a tubular hanger for suspending a tubular string in a well. In other embodiments, the tubular hanger may be replaced by a plug or other inner member for landing in the central bore of the wellhead housing 18 and having a port in general alignment with the radial passageway in the wall of the wellhead housing. The port may not continue through the inner member in a downward manner as shown for the tubular hanger, and instead may extend axially upward from the port to a top surface of the plug, or may extend to some other surface of the inner member. Also, the passageway in the wall of the wellhead housing may supply fluid to a port in an inner member which has no outlet, and instead may, for example, supply an opening pressure or a closing pressure to a valve within the inner member 14. Also, it should be understood that the term “wellhead housing” as used herein refers to the outer housing or spool of oilfield equipment which has a central bore for receiving the inner member and one or more passageways in the wall of the outer member each for receiving the radial penetrator assembly as disclosed herein.
A feature of the invention is that the various metal seals required for the penetrator assembly are not formed by threads, and instead threads are preferably used to removably attach and detach the radial penetrator assembly from the wellhead housing and the inner member. Also, the flexible tube which extends radially between the wellhead housing and the throughport in the inner member is preferably of the type which has a substantially fixed axial length, i.e., the flexible tube itself is not constructed in a manner such that its axial length may be easily stretched or reduced in the manner of an elongate bellows. High reliability and low cost are thus achieved with the uniform diameter metal flexible tube as disclosed herein, which may be fabricated from steel, inconel, copper, or other flexible yet high burst pressure material.
The radial penetrator assembly as disclosed herein preferably includes three metal-to-metal seals which allows the assembly to be reliably installed, easily removed, then again installed in the wellhead housing and the tubular hanger. As shown in
The tubular hanger 14 as shown in
Those skilled in the art will appreciate that the tubing hanger 14 as shown in
A suitable sequence for installing the radial penetrator assembly at the surface may thus start with the assumption that the tubing hanger 14 has already landed on the shoulder 28 of the wellhead housing 18 as shown in
Various forms of a conventional alignment members on one of the housing and tubing hanger may be used in cooperation with a groove on the other of the wellhead housing and the tubing hanger to automatically align the tubing hanger 14 within the wellhead housing, so that the landed tubing hanger is properly positioned when lowered onto the shoulder 28. In most cases, misalignment between the axes 86 and 90 as shown in
Referring again to
Still referring to
A tapered nose 21 of tube 20 and inner threaded gland 64 as shown in
A sleeve-shaped adapter 30 as shown in
In order to allow tightening of the adapter, it may first be necessary to apply a side load to the threaded gland 22 using an alignment tool 82 to straighten the threaded gland into sufficient lateral and angular alignment with the adapter 30.
As shown in
Once the penetrator assembly has been installed as shown in
The radial penetrator assembly of the present invention is particularly suited for providing a desired fluid path between a wellhead housing and a tubular hanger for suspending a tubular string in a well. In other embodiments, the tubular hanger may be replaced by some type of plug or other inner member which is landed in the central bore of the wellhead housing and has a port in general alignment with the radial passageway in the wall of the wellhead housing.
The radial penetrator assembly as disclosed herein preferably includes three metal-to-metal seals which allow the assembly to be reliably installed, easily removed, and then again installed between the wellhead housing and the tubular hanger: (1) a radial inner seal energized by the gland 64 sealing between the radially inner end of the tube 20 and the tubular hanger 14, (2) a radially intermediate seal, which optionally may be supplemented by an elastomeric seal, between the inner portion of the adapter 30 and the wellhead housing 18, and finally (3) a radially outer metal-to-metal seal energized by the threaded gland 66 sealing between the outer end of the adapter 30 and the outer end of the flexible tube 20.
A preferred new design includes an O-ring on the body of the adaptor or gland 30. This allows test fluid to be introduced through the port 101 shown in
While preferred embodiments of the present invention have been illustrated in detail, it is apparent that other modifications and adaptations of the preferred embodiments will occur to those skilled in the art. The embodiments shown and described are thus exemplary, and various other modifications to the preferred embodiments may be made which are within the spirit of the invention. Accordingly, it is to be expressly understood that such modifications and adaptations are within the scope of the present invention, which is defined in the following claims.
Claims
1. A radial penetrator assembly for sealingly conducting fluid through the passageway in a wall of a wellhead housing having a central bore and into a port in an inner member positioned within the central bore of the wellhead housing, the radial penetrator assembly comprising:
- a flexible tube extending radially between the passageway in the wellhead housing and sealingly engaging the port in the inner member;
- a sleeve-shaped adapter extending radially from the wellhead housing and having an adapter bore sealed to the passageway in the wellhead housing; and
- a radially outer seal between a radially outer portion of the adapter and a radially outer portion of the flexible tube, such that the flexibility of the tube permits an inner portion axis of the tube to be axially offset or slanted with respect to an outer portion axis of the tube.
2. A radial penetrator assembly as defined in claim 1, wherein the radially outer seal is a metal-to-metal seal between an outer sealing surface on the flexible tube and an inner sealing surface on the adapter.
3. A radial penetrator assembly as defined in claim 2, wherein the inner sealing surface on the adapter is tapered for sealing with a tapered surface on the outer seal.
4. A radial penetrator assembly as defined in claim 2, wherein the outer sealing surface on the flexible tube is substantially cylindrical for sealing engagement with a substantially cylindrical inner surface on the outer seal.
5. A radial penetrator assembly as defined in claim 1, wherein the inner member comprises a tubular hanger for suspending a tubular string in a well, and the port in the tubular hanger is a throughport which extends to an end surface of the tubular hanger.
6. A radial penetrator assembly as defined in claim 1, wherein the inner member is positioned on a landing shoulder of the wellhead housing to be at a selected axial position within the central bore of the wellhead housing.
7. A radial penetrator assembly as defined in claim 6, further comprising:
- a radial alignment member for selectively aligning the inner member within the central bore of the wellhead housing.
8. The radial penetrator assembly as defined in claim 1, wherein the wellhead housing has a generally cylindrical bore.
9. A radial penetrator assembly as defined in claim 1, wherein the inner member has a generally cylindrical outer diameter.
10. A radial penetrator assembly as defined in claim 1, wherein the port in the inner member includes a throughport extending to an end surface of the inner member.
11. A radial penetrator assembly as defined in claim 10, wherein an axis of the passageway in the wellhead housing is substantially aligned with an axis of the end port.
12. A radial penetrator assembly as defined in claim 1, wherein the adapter bore is substantially aligned with the passageway in the wellhead housing.
13. A radial penetrator assembly as defined in claim 1, wherein the outer member has a generally cylindrical outer surface.
14. A radial penetrator assembly as defined in claim 1, wherein the flexible tube has a substantially cylindrical outer surface along substantially its axial length.
15. A radial penetrator assembly as defined in claim 1, wherein the radially inner end of the flexible tube is removably sealed with the inner member by an inner plug.
16. A radial penetrator assembly as defined in claim 15, wherein the inner seal is removably secured to the inner members by threads.
17. A radial penetrator assembly as described in claim 16, further comprising:
- an outer seal for sealing between the flexible tube and the adapter, the outer seal being removably secured to the adapter by threads.
18. A radial penetrator assembly as defined in claim 1, wherein a radial spacing between a radially inner end of the flexible tube and a radially outer end of the flexible tube is in excess of about 30% greater than a radial spacing between a radially inner end of the flexible tube and a radially outer end of the passageway in the wall of the outer member.
19. The radial penetrator assembly as defined in claim 1, further comprising:
- a flange assembly sealed to the outer housing and having a port in fluid communication with a cavity in the cover flange which receives an outer portion at the adapter.
20. A radial penetrator assembly for sealingly conducting fluid through the passageway in a wall of a wellhead housing having a generally cylindrical bore and into a port in a tubular hanger positioned within the central bore of the wellhead housing for suspending a tubular string in a well, the radial penetrator assembly comprising:
- a flexible tube extending radially between the passageway in the wellhead housing and the port in the inner member;
- a sleeve-shaped adapter extending radially from the wellhead housing and having an adapter bore sealed to the passageway in the wellhead housing;
- a radially outer metal-to-metal seal between a radially outer portion of the adapter and radially outer portion of the flexible tube, such that the flexibility of the tube permits an inner portion axis of the tube to be axially offset or slanted with respect to an outer portion axis of the tube.
21. A radial penetrator assembly as defined in claim 20, wherein the tubular hanger is positioned on a landing shoulder of the wellhead housing to be at a selected axial position within the central bore of the wellhead housing and is rotationally aligned with the outer member by an alignment member.
22. A radial penetrator assembly as defined in claim 21, further comprising:
- a rotational alignment member for rotationally aligning the tubular hanger within the central bore of the wellhead housing.
23. A radial penetrator assembly as defined in claim 10, further comprising:
- an outer seal for sealing with the outer sealing surface on the flexible tube and the inner sealing surface on the adapter
24. A radial penetrator assembly as defined in claim 23, wherein the inner member comprises a tubular hanger for suspending a tubular string in a well and the port in the tubing hanger is a throughport which extends to an end surface of the tubular hanger.
25. A radial penetrator assembly as defined in claim 23, wherein the outer sealing surface on the flexible tube is substantially cylindrical for sealing engagement with a substantially cylindrical inner surface on the outer plug.
26. A radial penetrator assembly as defined in claim 20, wherein the port in the inner member includes a throughport extending to an end surface of the inner member.
27. A radial penetrator assembly as defined in claim 20, wherein an axis of the passageway in the wellhead housing is substantially aligned with an axis of the end port.
28. A radial penetrator assembly as defined in claim 20, wherein the adapter bore is substantially aligned with the passageway in the wellhead housing.
29. A radial penetrator assembly as defined in claim 20, wherein the radially inner end of the flexible tube is removably sealed with the tubular hanger by an inner seal.
30. A radial penetrator assembly as defined in claim 29, wherein the inner seal is removably connected to the tubular hanger by threads.
31. A radial penetrator assembly as defined in claim 29, further comprising:
- an outer seal for sealing between the flexible tube and the adapter, the outer seal being removably sealed to the adapter by threads.
32. A radial penetrator assembly as defined in claim 20, wherein a radial spacing between a radially inner end at the flexible tube and a radially outer end of the flexible tube is in excess of about 30% greater than a radially spaced between a radially inner end of the flexible tube and a radially outer end of the passageway in the wall of the outer member.
33. A radial penetrator assembly as defined in claim 20, further comprising:
- a flange removably sealed to the outer housing and having a port in fluid communication with a cavity in the flange which receives an outer portion of the adapter.
34. A method of sealingly conducting fluid through the passageway in a wall of a wellhead housing having a central bore and into a port in an inner member positioned within the central bore of the wellhead housing, the method comprising:
- radially extending a flexible tube between the passageway in the wellhead housing and the port in the inner member;
- providing a sleeve-shaped adapter extending radially from the wellhead housing and having an adapter bore sealed to the passageway in the wellhead housing; and
- forming a radially outer seal between a radially outer portion of the adapter and radially outer portion of the flexible tube, such that the flexibility of the tube permits an inner portion axis of the tube to be axially offset or slanted with respect to an outer portion axis of the tube.
35. A method as defined in claim 34, wherein the radially outer seal is a metal-to-metal seal formed between an outer sealing surface on the flexible tube and an inner sealing surface on the adapter.
36. A method as defined in claim 34, wherein the inner member is positioned on a landing shoulder of the wellhead housing to be at a selected axial position within the central bore of the wellhead housing.
37. A method as defined in claim 36, further comprising:
- providing a rotational alignment member for rotationally aligning the inner member within the central bore of the wellhead housing.
38. A method as defined in claim 34, further comprising:
- providing an outer seal for sealing with the outer sealing surface on the flexible tube and the inner sealing surface on the adapter.
39. A method as defined in claim 30, further comprising:
- tapering the inner sealing surface on the adapter for sealing engagement with a tapered surface on the outer seal.
40. A method as defined in claim 38, wherein the outer sealing surface on the flexible tube is substantially cylindrical for sealing engagement with a substantially cylindrical inner surface on the outer seal.
41. A method as defined in claim 34, wherein an axis of the passageway in the wellhead housing is substantially aligned with an axis of the end port.
42. A method as defined in claim 34, wherein the radially inner end of the flexible tube is removably sealed with the inner member by an inner seal.
43. A method as defined in claim 34, wherein an inner seal is removably sealed to the inner member by threads.
44. A method as defined in claim 43, further comprising:
- providing an outer seal for sealing between the flexible tube and the adapter, the outer seal being removably secured to the adapter by threads.
45. A method as defined in claim 34, wherein a radial spacing between a radially inner end of the flexible tube and a radially outer end of the flexible tube is in excess of about 30% greater than a radial spacing between a radially inner end of the flexible tube and a radially outer end of the passageway in the wall of the outer member.
46. A method as defined in claim 34, further comprising:
- removably sealing a flange to the outer housing and having a port in fluid communication with a cavity in the flange which receives an outer portion of the adapter.
47. A method as defined in claim 34, wherein the port in the inner member includes a throughport extending to an end surface of the inner member.
48. A method as defined in claim 34, wherein test fluid is introduced to verify holding of a selected working pressure.
Type: Application
Filed: Sep 25, 2003
Publication Date: Mar 31, 2005
Inventors: Douglas Hall (Houston, TX), David Herd (Houston, TX), Richard Buckenham (Singapore)
Application Number: 10/671,357