Automatically aligned liquid crystal display and its reflector structure
An automatically aligned liquid crystal display comprises an upper and a lower substrates, at least one polarizer,. at least one serial retardation films and a uniformly distributed and vertically or near-vertically aligned liquid crystal layer. The substrates have respectively a common electrode layer and a pixel electrode layer thereon. One of the electrode layers is transparent and the other is a layer of automatically aligned diffusing reflective or partially reflective devices. The device is formed on a single substrate. The automatically aligned liquid crystal display of the invention has different bump structures formed in the pixel region, around the boundary of the pixel region, at a contact hole near the pixel center, or around the boundary of the pixel region and the transparent area. The reflective or partially reflective liquid crystal display of the invention forms multiple domains with good properties of a very high contrast ratio and a wider viewing angle.
This is a division of U.S. application Ser. No. 10/267,950, filed Oct. 8, 2002.
FIELD OF THE INVENTIONThe present invention relates generally to a wide viewing angle liquid crystal display (LCD), and more specifically to an automatically aligned reflective or partially reflective liquid crystal display and its reflector structure.
BACKGROUND OF THE INVENTIONPartially reflective liquid crystal displays have become popular devices for portable information systems because of their advantages in light weight, thin thickness and low power consumption. A reflective liquid crystal display with excellent legibility under both bright and dark scenes has been developed. Because commonly used reflective or partially reflective liquid crystal displays are normally white twisted nematic, their viewing angle is only about 40 degrees and they have severe color aberration and limited contrast problems. Therefore, their applications are mostly limited in small portable products, such as mobile phone, personal digital assistant (PDA) or notebook computer.
SUMMARY OF THE INVENTIONThe present invention has been made to overcome the above-mentioned drawbacks of a conventional reflective or partially reflective liquid crystal display. The primary object is to provide a structure of an automatically aligned multi-domain liquid crystal display. The liquid crystal display comprises an automatically aligned diffusing reflective or partially reflective device. The device may have different structures of convex or concave bumps formed thereon. For examples, (1) convex or concave bumps are formed in the pixel region, (2) convex bumps are formed around the boundary of the pixel region, (3) convex bumps are formed around the boundary of the pixel region, and a concave bump is formed at a contact hole near the pixel center, and (4) convex bumps are formed around the boundary of the pixel region, a concave bump is formed at a contact hole near the pixel center, and surround wall bumps are formed around the boundary of the transparent area.
These bump structures make the liquid crystal display of the invention to form multiple domains. The automatically aligned diffusing reflective or partially reflective device is also used to diffuse light.
The structure of the automatically aligned liquid crystal display of the invention comprises an upper and a lower substrates, at least one polarizer, at least one serial retardation films and a uniformly distributed and vertically or near-vertically aligned liquid crystal layer. The substrates have respectively a common electrode layer and a pixel electrode layer formed thereon. One of the electrode layers is transparent and the other is a layer of an automatically aligned diffusing reflective device. The automatically aligned diffusing reflective device has convex or concave bump structures in each pixel region. The average height of the bump structures is greater than or equal to that of the scattering layer, but less than the liquid crystal cell gap. Liquid crystal directors near the bump structure have pre-tilted angles.
As mentioned above, the automatically aligned diffusing reflective device has structures of convex or concave bumps that are formed in the pixel region, around the boundary of pixel region, at a contact hole near the pixel center, or around the boundary of pixel region and the transparent area. The LCD with a convex bump structure around the boundary of pixel region and a concave bump at a contact hole near the pixel center has a single cell gap. That is, the average of liquid crystal cell gaps at the transparent area is equal to that at the reflective area in a single pixel region. On the other hand, the LCD with a convex bump structure around the boundary of the pixel region, a concave bump structure at the contact hole near the pixel center or a surround wall-bump structure around the boundary of the transparent area has multiple cell gaps. That is, the average of liquid crystal cell gaps at the transparent area of this structure is different from that at the reflective area in a pixel region.
The structures of the automatically aligned liquid crystal display of the invention can be applied to a reflective wide viewing angle normal black mode thin film transistor (TFT) LCD, a partially reflective TFT-LCD, a reflective or partially reflective normal black mode LCD, or a partially reflective LCD. When the structure is applied to a partially reflective LCD, the structural design uses polarizers and achromatic wide-band quarter-wavelength plates to form near-circular polar light and retardation films, such as A-plates, C-plates or bi-axial films to form good dark state in normal black mode.
The automatically aligned diffusing reflective device in the invention can have many kinds of structures. Three preferred embodiments are (a) comprising a reflective metal layer and an inner diffusion layer, (b) comprising a scattering layer, a reflective metal layer, an over coating layer, and a layer of indium tin oxide (ITO) pattern, and (c) comprising a scattering layer, a reflective metal layer, a color filter, an over coating layer, and a layer of ITO pattern. In addition, the automatically aligned diffusing reflective device has different structures, such as (1) convex or concave bumps are formed in the pixel region, (2) convex bumps are formed around the boundary of the pixel region, (3) convex bumps are formed around the boundary of the pixel region, and a concave bump is formed at a contact hole near the pixel center, and (4) convex bumps are formed around the boundary of the pixel region, a concave bump is formed at a contact hole near the pixel center, and surround wall bumps are formed around the boundary of the transparent area. The reflective metal layer in the automatically aligned diffusing reflective device can be a totally reflective metal layer, a transparent thinner metal layer, or a metal layer of transparent electrodes with openings in the transparent area and a layer of aluminum- or silver-alloy in the reflective area.
The automatically aligned reflector structure of the invention is formed on a single substrate. A color filter can be formed on the substrate at the same side or opposite side of a TFT substrate. The color filter can also be formed on the substrate having a common electrode layer thereon.
By the combinational effect of the bump structure in the pixel region of the automatically aligned reflector structure and the lateral electric field in the reflective metal layer, no rubbing process is necessary in the fabrication process. In addition, by controlling the pre-tilted directions of liquid crystal directors in the totally reflective area, the reflective liquid crystal display of the invention forms multiple domains with good properties of very high contrast ratio and wide viewing angle.
The foregoing and other objects, features, aspects and advantages of the present invention will become better understood from a careful reading of a detailed description provided herein below with appropriate reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring to
As shown in
0.8×Δn×dR≦cf+125 nm≦1.3×Δn×dR,
where the unit of retardation is nm.
As shown in
0≦ab≦100 nm, (1)
0.4×Δn×dT≦cb+65 nm≦0.75×Δn×dT (2)
0.8×Δn×dT≦cf+cb+185 nm≦1.3×Δn×dT (3)
30 nm≦ab+af≦120 nm, (4)
where the unit of retardation is nm.
By the combinational effect of the bump structure in the pixel region of the automatically aligned reflector structure and the lateral electric field in the reflective metal layer, no rubbing process is necessary in the invention. In addition, by controlling the pre-tilted directions of liquid crystal directors in the totally reflective area, the reflective liquid crystal display of the invention forms multiple domains with good properties of very high contrast ratio and wide viewing angle.
In addition to the design of the automatically aligned reflector structure shown in
In the
In the
In
The partially reflective liquid crystal display uses wide band circular polarizers that liquid crystal molecules do not adjust the incident bias. Because some liquid crystal molecules in a partially reflective liquid crystal display are located between two crossed circular polarizers, the dark state is perfectly dark when no driving voltage is applied. The partially reflective liquid crystal display uses serial retardation films to compensate vertically or near-vertically aligned liquid crystals in order to eliminate angular dependence in a dark state. After a driving voltage is applied, liquid crystal director is re-oriented. The tilt angle is decided by the combinational effect of the dual surround wall-bump structure and the lateral electric field. Also, disclination lines are pulled toward the central hole of the pixel.
In addition to the automatically aligned reflector structures shown in
The reflector structure shown in
All reflector structures of the invention comprise a reflective metal layer. The material for the reflective metal layer can be aluminum (Al), silver (Ag), aluminum alloy, silver alloy, or multi-layer film with high reflectivity. The reflector structure can be designed as a reflective structure, partially reflective structure or structure with openings, as illustrated in
The automatically aligned reflector structure of the invention is formed on a single substrate. A color filter can be formed on the substrate at the same side or opposite side of a TFT substrate. The color filter can also be formed on the substrate having a common electrode layer thereon. The pixel electrode layer can be an active matrix device, such as TFT or thin film diode (TFD), or a passive matrix device. The material for the transparent electrode layer can be ITO or indium zinc oxide (IZO). The material for the inner diffusion layer can be positive photoresist, negative photoresist, or acrylic resin. The material for the retardation film may include polymer film.
The application of the reflector structure of the invention to a partially reflective liquid crystal display can get very good results in both the dark and bright states, as well as a very high contrast ratio under both the transparent and reflective modes. It also has a wider viewing angle and a high light intensity.
When an electric field is applied, the transparency and the reflectivity of the automatically aligned liquid crystal display of the invention are modulated from a dark state to a bright state. The dynamic phase compensation range for the liquid crystal layer is also modulated. Therefore, the ideal polarization light intensity of the liquid crystal display under the reflective twisted nematic mode or the mixed twisted nematic mode can be achieved.
The structures of the automatically aligned liquid crystal display of the invention can be applied to a reflective wide viewing angle normal black mode TFT-LCD, a partially reflective TFT-LCD, a reflective or partially reflective normal black mode LCD, or a partially reflective LCD.
In summary, the automatically aligned liquid crystal display of the invention may comprise different structures of bumps, such as (1) convex or concave bumps are formed in the pixel region, (2) convex bumps are formed around the boundary of the pixel region, (3) convex bumps are formed around the boundary of the pixel region, and a concave bump is formed at a contact hole near the pixel center, and (4) convex bumps are formed around the boundary of the pixel region, a concave bump is formed at a contact hole near the pixel center, and surround wall bumps are formed around the boundary of the transparent area. This invention can control the pre-tilted directions of liquid crystal directors by the bump structure. Therefore, the reflective or partially reflective liquid crystal display of the invention forms multiple domains with good properties of a very high contrast ratio and a wider viewing angle.
Although this invention has been described with a certain degree of particularity, it is to be understood that the present disclosure has been made by way of preferred embodiments only and that numerous changes in the detailed construction and combination as well as arrangement of parts may be restored to without departing from the spirit and scope of the invention as hereinafter set forth.
Claims
1. An aligned automatically aligned reflector structure applying to a reflective or partially reflective liquid crystal display, said reflector structure comprising:
- a lower substrate; and
- an automatically aligned diffusing reflective device formed on said lower substrate, said reflective device comprising at least a reflective metal layer and an inner diffusion layer; said reflective device having at least one convex or concave bump in the pixel region.
2. The automatically aligned reflector structure as claimed in claim 1, wherein said reflective metal layer is a layer of totally reflective metal.
3. The automatically aligned reflector structure as claimed in claim 1, wherein said reflective metal layer is a layer of transparent and thin metal.
4. The automatically aligned reflector structure as claimed in claim 1, where said reflective metal layer is a metal layer consisting of a transparent electrode layer with at least one opening in the transparent area and a layer of aluminum- or silver-alloy in the reflective area.
5. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer formed on said lower substrate, said inner diffusion has at least one convex bump around the boundary of the pixel region of said liquid crystal display; and
- a reflective metal layer formed on said inner diffusion layer.
6. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer formed on said lower substrate, and said inner diffusion layer has at least one convex bump around the boundary of pixel region of said liquid crystal display and a concave bump at a contact hole near the pixel center; and
- a reflective metal layer formed on said inner diffusion layer.
7. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer formed on said lower substrate, and said inner diffusion layer has at least one convex bump around the boundary of the pixel region of said liquid crystal display and a concave bump at the contact hole near the pixel center in the transparent area of said liquid crystal display;
- a reflective metal layer formed on said inner diffusion layer and in the reflective area of said liquid crystal display; and
- a transparent electrode layer formed on said inner diffusion layer and in the transparent area of said liquid crystal display.
8. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer being formed on said lower substrate, and said inner diffusion layer has at least one convex bump around the boundary of pixel region of said liquid crystal display, a concave bump at a contact hole near the pixel center in the transparent area of said liquid crystal display, and a surround wall-bump structure around the boundary of the transparent area of said liquid crystal display;
- a reflective metal layer formed on said inner diffusion layer and in the reflective area of said liquid crystal display; and
- a transparent electrode layer formed on said inner diffusion layer and in the transparent area of said liquid crystal display.
9. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer formed on said lower substrate;
- a reflective metal layer formed on said inner diffusion layer;
- an over coating layer formed on said reflective metal layer; and
- a layer of indium-tin-oxide pattern formed on said over coating layer.
10. The automatically aligned reflector structure as claimed in claim 1, wherein said automatically aligned diffusing reflective device further comprises:
- an inner diffusion layer formed on said lower substrate;
- a reflective metal layer formed on said inner diffusion layer;
- a color filter formed on said reflective metal layer;
- an over coating layer formed on said color filter;
- a layer of indium-tin-oxide pattern formed on said over coating layer; and
- a plurality of convex bumps formed respectively around the boundaries of red, green and blue sub-pixels of said liquid crystal display.
11. The automatically aligned reflector structure as claimed in claim 1, wherein the material for said reflective metal layer is chosen from the group of aluminum, silver, aluminum alloy, silver alloy, and multi-layer film with a high reflectivity.
12. The automatically aligned reflector structure as claimed in claim 1, wherein the material for said inner diffusion layer is chosen from the group of positive photoresist, negative photoresist, and acrylic resin.
Type: Application
Filed: Nov 26, 2004
Publication Date: Apr 7, 2005
Inventor: Hong-Da Liu (Juipei City)
Application Number: 10/998,120