Tool bit assembly with offset tooth
The present invention relates to impact-type cutting tools used to pulverize and displace road construction materials, aggregate, earth strata, or the like. In particular, the present invention relates to a rotatable tool bit and assembly for use in such impact-type cutting tools, wherein tool bit life is improved and tool bit change-out time is reduced.
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The present invention relates to impact-type cutting tools used to pulverize and displace road construction materials, aggregate, earth strata, or the like. In particular, the present invention relates to a rotatably mounted tool bit and assembly for use in such impact-type cutting tools, wherein tool bit life is improved and tool bit change-out time is reduced.
Impact-type cutting tools are used in such operations as road recycling, trenching, boring and other mining and road construction operations. The cutting tools generally operate by driving a plurality of cutting tool bits into a surface to but cut/pulverized. A cutting tool bit may be driven by a variety of mechanisms including rotary drum drives, rotary wheel drives, chain drives, augers or others. Regardless of the drive mechanisms employed, a particular cutting tool bit cuts through the aggregate or similar material by impacting a hard cutting tooth of the cutting tool bit on the surface to be cut/pulverized. Commonly, the cutting tool bit is disposed within a mounting block pocket of a particular drive mechanism such that a portion of the bit including the tooth is free to rotate relative to the mounting block pocket. The resultant force of the impact of the cutting tooth on the cutting surface translates into tool bit rotation relative to the mounting block pocket and consequently, rotation of the cutting tooth. Rotation of the cutting tooth is preferable as more uniform tooth wear is sustained during cutting. It is generally recognized that more uniform tooth wear greatly extends the working life of the tooth. As working life is increased, less tool bit change-outs are necessary, thus decreasing time and cost associated bit change-outs.
Unfortunately, it is often the case that the pulverized particulate or other material is forced between an interface of a cutting tool bit and the mounting block pocket the bit is disposed in. At least two issues arise from the forced introduction of foreign matter into such interfaces. First, rotation of a cutting tool bit relative to the mounting block pocket might be interfered with or arrested, thereby greatly accelerating localized tooth wear. Second, the foreign matter might build up in such a manner as to eject the bit from the mounting block pocket. The second issue can also arise when the tool bit contacts alternating soft and hard cutting surfaces. The impulse force on the tooth and bit can cause either the bit or even the tooth itself to eject or “kick” out of place during operation. Regardless of whether ejection is caused by particulate build-up or varying cutting surface hardness, the extreme forces on the tool bit while displaced can cause tool bit damage or even failure.
In an attempt to improve bit rotation and reduce kick out, cutting tool bits of prior design have incorporated retaining clips or other means to promote tighter contact between a bit and a mounting block pocket in order to reduce particulate ingression. These clips have been further modified to include “bowed” or spring designs, which seek to dampen transverse impulse forces. For examples of “springs” and “spring clip” designs, see U.S. Pat. Nos. 4,247,150 and 5,018,793. Regrettably, particulate and foreign material along with the impulse forces hereinto described continue to plague the proper operation of cutting tool bits. Additionally, clips of prior design fail to provide a proper grasping surface or similar feature for removal of the clip during tool bit change-out. In this manner, the clips of prior design can be difficult to remove, thereby adding to tool bit change-out time and reducing overall process efficiency.
As a result, a need exists for a rotatable cutting tool bit assembly that promotes tooth rotation, resists ejection of a tool bit from a corresponding mounting block pocket, and is amenable to tool bit change-out from the mounting block pocket.
SUMMARYOne aspect of the present invention relates to a rotatable cutting tool bit for use with impact-type aggregate cutting tools. In one embodiment, the tool bit comprises a cylindrical shank defining a central longitudinal axis, a bit head connected to the shank and having a mouth opposite the shank, and a cutting tooth mounted within the mouth of the bit head such that the cutting tooth defines a central longitudinal axis. In the preferred embodiment, the central longitudinal axis of the cutting tooth is both parallel to and at an offset from the central longitudinal axis of the shank.
Another aspect of the present invention relates to a bit assembly of a rotating aggregate cutting machine comprising a mounting block pocket for use with a rotating aggregate cutting machine and a corresponding cutting tool bit. In a preferred embodiment, the mounting block pocket includes a cylindrical passage, in which the tool bit is disposed. The tool bit includes a cylindrical shank defining a leading section and a trailing section, a bit head connected to the leading section of the shank, and a cutting tooth disposed in the bit head. Further, the cutting tooth is preferably free to rotate relative to the mounting block pocket about an axis of rotation. In a preferred embodiment, the ability to rotate is accomplished as the shank of the cutting tool bit is rotatably and transversely secured within the mounting block pocket.
In another preferred embodiment, the shank is transversely secured via a clip captured within a clip groove formed in the trailing section of the shank. The clip preferably includes a generally annular body defining an open end and a closed end opposite the open end. Further, the closed end forms a sidewall extending from the annular body for grasping and removing the clip. In a related embodiment, a central longitudinal axis of the cutting tooth is offset from the axis of rotation of the cutting tooth. As will be described further in the Detailed Description, this offset promotes tooth rotation, thereby improving tooth life during a cutting operation.
Yet another aspect of the present invention relates to a method of un-assembling a rotatable bit from a mounting block pocket of an impact-type aggregate cutting machine. The method generally comprises of the steps of: Providing a mounting block pocket for use with an impact-type aggregate cutting machine; Providing a cutting tool bit disposed within the mounting block pocket; Providing a clip captured within a clip groove formed in the cutting tool bit shank; Removing the clip by grasping a sidewall of the clip; and finally, Removing the tool bit from the mounting block pocket. In this manner, the clip may be more readily removed from the tool bit shank as a grasping surface is specifically provided for clip removal.
By at least the above stated means, the present invention promotes tooth rotation, resists ejection of a tool bit from a corresponding mounting block pocket, and is amenable to tool bit change-out from the mounting block pocket. In short, the present invention embodies a bit assembly having longer cutting tooth life, operating more reliably, and requiring shorter tool bit change-out times. A more detailed description of the invention and its preferred embodiments is presented below.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention will be further described with reference to the drawing wherein corresponding reference characters indicate corresponding parts throughout the several views of the drawing, and wherein:
In the following Detailed Description, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. In this regard, directional terminology, such as “top,” “bottom,” “front,” “back,” “leading,” “trailing,” etc., is used with reference to the orientation of the FIGS. being described. Because components of embodiments of the present invention can be positioned in a number of different orientations, the directional terminology is used for purposes of illustration and is in no way limiting. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.
A preferred embodiment of a tool bit assembly 10 in accordance with the present invention is shown in
The mounting block pocket 14 (shown in cross-section) is illustrated more clearly in
In a preferred embodiment, the mounting block pocket 14 is constructed of materials and to dimensions that are well known to those of ordinary skill in the art. Such mounting block pockets are readily available from a number of sources, including Fansteel VR/Wesson-Lexington of Lexington, Ky. In one preferred embodiment, the mounting block pocket 14 incorporates an industry standard, 0.780-inch diameter passage 26.
The tool bit 12 is illustrated in greater detail in
In a preferred embodiment, the shank 16 is 2.2±0.005 inches long and 0.375±0.005 inches in diameter at the leading section 34; the trailing section 36 is 0.750±0.005 inches in diameter; the clip groove 38 is 0.187±0.005 inches in width and in depth; and the sleeve 22 is 0.685±0.005 inches in diameter. While a preferred embodiment has been described incorporating the above-detailed dimensions and materials, it is intended that upon reading this Specification, one having ordinary skill in the art would recognize that a variety of shank 16 dimensions and materials suitable for the impact-type cutting tool bit assembly 10 are included within the scope of the present invention. For example, in one embodiment, the shank 16 is formed of steel.
With the embodiment of
In a preferred embodiment, and in contrast to tool bits known in the art, the crown axis b is parallel to and at an offset from the shoulder axis c. Furthermore, the mouth axis d is coaxial to the crown axis b. As a result of these relative positions, the mouth axis d is also parallel to and offset from the shoulder axis c.
With the embodiment of
As illustrated in
Spring sleeves or wear sleeves are commonly used to protect tool bit shanks from wear. With the preferred embodiment of
With additional reference to
The sidewall 68 can alternatively incorporate a variety of shapes including flat planes, multiple radii splines, or others. Additionally, the sidewall 68 is preferably located nearer the closed end 66 than the open end 64. In a preferred embodiment, the clip body 69 is generally planar in a Z-plane with the sidewall 68 extending generally perpendicular to the clip body 69. In an alternative embodiment, the clip body 69 is generally arcuate in a Z-plane. In yet another embodiment, the sidewall 68 extends at a non-perpendicular angle from the clip body 69. In a preferred embodiment, the clip 24 defines an inner diameter approximately matching that of the clip groove 38. Additionally, the sidewall 68 preferably extends at least 0.1 inch, more preferably at least 0.25 inch from the clip body 69. Upon reading this disclosure, one having ordinary skill in the art would recognize that the clip 24 could define a variety of inner diameters corresponding to a variety of different clip groove 38 (
The interrelation of the tool bit assembly 10 components can be described more clearly by returning to the preferred embodiment of
The shank 16 is preferably secured within the mounting block pocket passage 26 such that the second end 36 of the shank 16, including the clip groove 38 (partially covered in
As will be described in greater detail below, the above assembly allows the tool bit 12 to rotate, and in fact, promotes rotation of the tool bit 12, within the pocket 14 while being transversely retained within the mounting block pocket 14. This, in turn, results in rotation of the cutting tooth 20 relative to the mounting block pocket 14. Rotation of the cutting tooth 20 is important as the extreme forces associated with cutting operations can lead to a relatively short tooth life. Rotation generally promotes more consistent wearing of the tooth 20, and in particular, consistent wearing of the impact surface 62 of the tooth 20.
One means by which the current invention improves rotation of the tool bit 12 can be described with reference to
It is well known to those of ordinary skill in the art that tool bits of prior design will rotate to some degree upon impacting a cutting tooth with aggregate or strata. Contrary to prior art, it has been surprisingly found that improved rotation of the cutting tooth 20 is accomplished by laterally offsetting the tooth axis e from an axis of rotation W of the tooth 20. In a preferred embodiment, the shank 16 rotates within the mounting block pocket 14 thus defining an axis of rotation W of the tooth 20 relative to the mounting block pocket 14. Because the tool bit 12 rotates about the shank axis x, and the tooth axis e is laterally offset from the shank axis x, the tooth axis e is laterally offset from the axis of rotation W of the tooth 20. Rotation of the tooth 20 relative the mounting block pocket 14 is promoted because the tooth 20 is able to partially, laterally deflect away from the relatively harder strata or aggregate S it encounters during cutting. In other words, the tooth is able to move laterally with respect to the axis of rotation W. For example, over a one-hundred and eighty degree turn, the tooth 20 laterally deflects twice the distance of its offset from the axis of rotation W. The lateral deflection produces a moment M that results in the forced rotation of the tool bit 12. It should be noted that a similar moment might also be generated by centrifugal forces resulting from the drive force F. In fact, a tooth 20 that has been offset too much from the axis of rotation W can become overly susceptible to centrifugal forces and thereby cease to rotate.
Surprisingly, if properly offset, not only does the forced lateral deflection of the tooth 20 improve rotation, the lateral deflection also dampens the transverse impulse forces on the tool bit 12 during cutting. As previously mentioned, transverse impulse forces can result in bit failure by causing the bit 12 or tooth 20 to eject or “kick” out. An offset tooth 20 is able to absorb some of the transverse force by laterally deflecting away from the harder strata. Equally surprising, it has been found that the forced rotation of the shank 16 causes foreign material and particulate to be displaced away from the tool bit 12 and mounting block 14 interface, further improving and ensuring tool bit 12 rotation. Thus, an offset between the tooth axis 60 and the axis of rotation W decreases tooth wear and increases time between bit change-outs.
Although, in a preferred embodiment, the axis of rotation W is defined by the rotation of the shank 16 within the passage 26, alternative embodiments of the present invention include rotation enabled by other elements of the tool bit 12 rotating relative the mounting block pocket 14. For example, in an alternative embodiment the bit head 18 is free to rotate about the shank 16 such that the axis of rotation W of the tooth 20 is defined by the rotation of the bit head 18 relative to the shank 16. In either case, the preferred offset between the tooth axis e and the axis of rotation W of the tooth 20 arises from the offset between the crown axis b and the shoulder axis c, wherein the shoulder axis c and shank axis x are coaxial. However, as will be described in greater detail below, alternative embodiments of the present invention include a variety of configurations to accomplish the offset of the tooth axis e from the axis of rotation W of the tooth 20.
The present invention also encompasses a more efficient method of removing a tool bit 12 from a mounting block pocket 14. A preferred method of removing the tool bit 12 from the mounting block pocket 14 may be described with reference to
As various changes could be made in the above constructions and methods without departing from the scope of the invention as defined in the claims, it is intended that all matter contained in the description or shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. As such, alternative embodiments are proposed within the scope of the present invention. For example, an alternative embodiment tool bit 212 is illustrated in
By at least the above stated means, the present invention promotes tooth rotation, resists ejection of a tool bit from a corresponding mounting block, and is amenable to tool bit change-out from the mounting block pocket. In short, the present invention embodies a bit assembly having longer cutting tooth life, operating more reliably, and requiring shorter tool bit change-out times.
Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.
Claims
1. A rotatable cutting tool bit for use with impact-type aggregate cutting tools, the bit comprising:
- a cylindrical shank defining a central longitudinal axis;
- a bit head connected to the shank, the bit head having a mouth opposite the shank; and
- a cutting tooth mounted within the mouth of the bit head such that the cutting tooth defines a central longitudinal axis;
- wherein the central longitudinal axis of the cutting tooth is laterally offset from the central longitudinal axis of the shank.
2. The tool bit of claim 1, wherein the offset is not less than 0.03 inch.
3. The tool bit of claim 1, wherein a trailing section of the shank, opposite the bit head, forms a clip groove.
4. The tool bit of claim 1, wherein the mouth of the bit head and the cutting tooth share a common central longitudinal axis.
5. The tool bit of claim 1, wherein the bit head defines a crown and a shoulder, the shoulder being located nearer to the shank.
6. The tool bit of claim 5, wherein the central longitudinal axis of the shank is laterally offset from a central longitudinal axis of the shoulder of the bit head.
7. The tool bit of claim 5, wherein the central longitudinal axis of the shank is laterally offset from a central longitudinal axis of the crown of the bit head.
8. The tool bit of claim 5, wherein the central longitudinal axis of the shank is laterally offset from a central longitudinal axis of the mouth of the bit head.
9. A tool bit assembly for a rotating aggregate cutting machine comprising:
- a mounting block pocket for use with a rotating aggregate cutting machine; and
- a cutting tool bit including: a cylindrical shank defining a leading section and a trailing section, a bit head connected to the leading section of the shank, a cutting tooth disposed in the bit head,
- wherein the tool bit is disposed within the mounting block pocket such that the cutting tooth is free to rotate relative to the mounting block pocket about an axis of rotation; and
- wherein the tool bit is transversely secured within the mounting block pocket such that a central longitudinal axis of the cutting tooth is laterally offset from the axis of rotation of the cutting tooth.
10. The tool bit assembly of claim 9, further comprising:
- a clip including a generally annular clip body and a sidewall extending from the clip body, wherein the clip body defines an open and a closed end and further wherein the tool bit is transversely secured within the bit pocket via the clip.
11. The tool bit assembly of claim 10, wherein the bit head defines a shoulder, and further wherein upon final assembly the shoulder of the bit head contacts a first end of the mounting block pocket and the clip contacts a second end of the mounting block pocket located opposite the first end.
12. The tool bit assembly of claim 10, wherein the sidewall of the clip extends from the annular clip body at least 0.1 inch.
13. The tool bit assembly of claim 10, wherein the clip body is arcuate in a z-plane.
14. The tool bit assembly of claim 10, wherein the sidewall is generally arcuate in an x-y plane.
15. The tool bit assembly of claim 9, wherein the shank of the tool bit is rotatably disposed within the mounting block pocket.
16. The tool bit assembly of claim 9, wherein a central longitudinal axis of the bit head is laterally offset from a central longitudinal axis of the shank.
17. The tool bit assembly of claim 9, wherein the central longitudinal axis of the tooth is laterally offset from a central longitudinal axis of the bit head.
18. The tool bit assembly of claim 9, wherein the bit head defines a crown and a shoulder, the shoulder being located adjacent to the shank, wherein the shoulder defines a central longitudinal axis and the crown defines a central longitudinal axis, and further, wherein the two axes are laterally offset.
19. A method of un-assembling a rotatable bit from a mounting block pocket of an impact-type aggregate cutting machine comprising:
- providing a mounting block pocket for use with an impact-type aggregate cutting machine,
- providing a cutting tool bit disposed within the mounting block pocket, the tool bit including: a cylindrical shank defining a leading section and a trailing section forming a clip groove, a bit head connected to the leading section of the shank, a cutting tooth disposed within the bit head, wherein the cutting tooth is free to rotate relative to the mounting block about an axis of rotation, and further wherein a central longitudinal axis of the cutting tooth is laterally offset from the axis of rotation of the cutting tooth;
- wherein the shank of the cutting tool bit is disposed within the mounting block pocket such that the tooth protrudes from a first end of the mounting block pocket and a portion of the second end of the shank including the clip groove protrudes from a second end of the pocket;
- providing a clip captured within the clip groove, wherein the clip forms a generally annular body, and further wherein the body defines an open end and a closed end, opposite the open end, forming a sidewall for grasping the clip;
- removing the clip by grasping the sidewall of the clip; and
- removing the tool bit from the mounting block pocket.
20. The method of claim 19, wherein the bit head defines a shoulder, and further wherein prior to removing the tool bit from the mounting block pocket, the shoulder of the bit head contacts a first end of the mounting block pocket.
Type: Application
Filed: Oct 23, 2003
Publication Date: Apr 28, 2005
Applicant:
Inventor: Lyle Clemenson (Brooklyn Park, MN)
Application Number: 10/692,161