Curable resin compositions and process for preparing oligomers and polymers having acryloyl groups, substituted methacrylate groups and beta-dicarbonyl groups

Abstract

A curable resin composition which exhibits no drawbacks such as yellowing and exhibits excellent hydrolysis sensitivity is provided, and a process for preparing curable oligomers and polymers which has foregoing properties is provided. The composition comprises a curable oligomer or polymer, wherein the oligomer or polymer has an acryloyl group, a β-dicarbonyl group having a chemical structure part represented by any of the following structures, and a substituted methacrylate group represented by the following structure. The process comprises a reaction step of reacting at least one multifunctional monomeric acrylate with at least one compound having at least one β-dicarbonyl group in the presence of a tertiary organic phosphine.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The invention relates to curable resin compositions comprising oligomers and polymers having acryloyl groups, substituted methacrylate groups and β-dicarbonyl groups. The oligomers and polymers invention are useful as binders in UV-curable and thermosetting inks and coatings.

2. Description of Related Art

Resins, containing acryloyl groups are widely used in coating industry, as for example as coating materials for paper, wood, metal and plastic, in printing inks, adhesives and sealants. The crosslinking, which includes curing or hardening, is achieved by polymerization of the acryloyl groups with electron beam or with the help of a radical initiator. Furthermore, acrylates are able to crosslink with other reactive resins, such as unsaturated polyesters, polyacetoacetates or polyamines.

The backbone of such curable systems is an acrylated oligomer or polymer, which is then later, in the cured coating or ink, responsible for hardness, toughness, solvent resistance, adhesion and so on. In the U.S. Pat. No. 5,945,489 the inventors describe such acrylated oligomers and polymers, which have acrylated groups and which are prepared by Michael addition of β-dicarbonyl compounds and excess of multifunctional acrylated monomers. The Michael addition of β-dicarbonyl compounds and acrylates requires a strong basic catalyst, having a pk of >12, such as organic amidines or inorganic bases (Organikum, VEB Deutscher Verlag der Wissenschaften, 16th edition, Berlin 1986, page 509-510). The disadvantage of this process is that the strong basic catalyst remains in the product after the production as well as in the cured coating or ink and may cause problems. It is a matter of common knowledge, that for examples strong amines may cause yellowing. Another drawback of coatings, derived from acetoacetates, acrylates and strong amines such as amidines, is their hydrolysis sensitivity. This is also described in literature (Journal of Coatings Technology, Vol. 61, No. 770, März 1989, Page 89). The authors attribute this to the high basisity of the amines, which remain in the cured product and promote ester hydrolysis in the presence of humidity. Amines having lower pk of about 10 are not suitable for the Michael addition of acrylates and β-dicarbonyl compounds. Inorganic bases such as potassium hydroxide, which can be used as well should even increase the hydrolysis sensitivity. The neutralization of the bases is often difficult, as the formed salts precipitate from the curable mixture or may “bloom out” from the cured coating.

BRIEF SUMMARY OF THE INVENTION

It is therefore an object of the invention to provide a curable resin composition which exhibits no drawbacks such as yellowing and exhibits excellent hydrolysis sensitivity as well, and also a process for preparing curable oligomers and polymers which has foregoing properties.

Accordingly, the present invention provides a curable resin composition comprising a curable oligomer or polymer, wherein the oligomer or polymer has an acryloyl group, a dicarbonyl group having a chemical structure part represented by any of the following structures,
and a substituted methacrylate group represented by the following structure.

The present invention also provides a process for preparing a curable oligomer or polymer, having an acryloyl group, a β-dicarbonyl group having a chemical structure part represented by any of the following structures,
and a substituted methacrylate group represented by the following structure,
comprising a reaction step of reacting at least one multifunctional monomeric acrylate with at least one compound having at least one β-dicarbonyl group in the presence of a tertiary organic phosphine.

DETAILED DESCRIPTION OF THE INVENTION

The aforementioned drawbacks of hydrolysis and yellowing were hurdled by using tertiary phosphine catalysts for the preparation of acrylated resins, prepared from acrylates and β-dicarbonyl compounds such as acetoacetates, malonates and β-diketones via Michael addition. Due to the very low pk of the tertiary phosphines (pk˜3-6), these catalysts are not able to promote ester hydrolysis in the cured coating or ink. A discoloration or yellowing was not observed as the decomposition products of the phosphines, the phosphine oxides, are colorless and inert compounds, whereas the oxidation products of amine catalysts are often colored and therefore responsible for yellowing in the coating.

Further, in course of the experiments, it was observed, that the acrylated oligomers and polymers prepared from acrylates and β-dicarbonyl compounds in the presence of tertiary phosphines also have a certain amount of substituted methacrylate groups which is responsible for excellent hydrolysis sensitivity.

Consequently, they differ also in structure from such oligomers and polymers, prepared from acrylates and β-dicarbonyl compounds in the presence of strong bases. They represent new materials and are termed hereinafter also as the oligomers and polymers of this invention.

Multifunctional monomeric acrylates, which are useful for the preparation of the oligomers and polymers of this invention are for example 1,4-butandiol diacrylate, 1,6-hexandiol diacrylate, dipropylenglycol diacrylate, neopentylglycol diacrylate, ethoxylated neopentylglycol diacrylate, propoxylated neopentylglycol diacrylate, tripropylene glycol diacrylate, bisphenol-A diacrylate, ethoxylated bisphenol-A diacrylate, poly(ethylene)glycol diacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate, propoxylated trimethylolpropane triacrylate, propoxylated glycerol triacrylate, tris(2-hydroxyethyl)isocyanurate triacrylate, pentaerythritol triacrylate, ethoxylated pentaerythritol triacrylate, pentaerythritol tetraacrylate, ethoxylated pentaerythritol tetraacrylate, ditrimethylolpropane tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate or mixtures thereof.

Suitable β-dicarbonyl compounds, including β-diketones, β-keto esters and malonates, which are useful for the preparation of the oligomers and polymers of this invention are for example pentane-2,4-dione, hexane-2,4-dione, heptane-2,4-dione, 1-methoxy-2,4-pentanedione, 1-phenyl-1,3-butanedione, 1,3-diphenyl-1,3-propanedione, benzoylacetic acid methyl ester, benzoylacetic acid ethyl ester, benzoylacetic acid butyl ester, propionylacetic acid ethyl ester, propionylacetic acid butyl ester, butyrylacetic acid methyl ester, acetoacetic acid methyl ester, acetoacetic acid ethyl ester, acetoacetic acid isopropyl ester, acetoacetic acid butyl ester, acetoacetic acid tert.-butyl ester, acetoacetic acid-(2-methoxyethyl) ester, acetoacetic acid-(2-ethylhexyl) ester, acetoacetic acid lauryl ester, 2-acetoacetoxyethyl acrylate, 2-acetoacetoxyethyl methacrylate, acetoacetic acid benzyl ester, 1,4-butanediol diacetoacetate, 1,6-hexanediol diacetoacetate, neopentyl glycol diacetoacetate, 2-ethyl-2-butyl-1,3-propanediol diacetoacetate, cyclohexanedimethanol diacetoacetate, ethoxylated bisphenol A diacetoacetate, trimethylolpropane triacetoacetate, glycerol triacetoacetate, pentaerythritol triacetoacetate, pentaerythritol tetraacetoacetate, ditrimethylolpropane tetraacetoacetate, dipentaerythritol hexaacetoacetate, acetoacetate group-containing oligomers and polymers obtained by transesterification of acetoacetic acid ethyl esters with oligomeric or polymeric polyols, and acetoacetate group-containing oligomers and polymers obtained by copolymerisation of 2-acetoacetoxyethyl methacrylate, malonic acid dimethylester, malonic acid diethylester, malonic acid dipropylester, malonic acid diisopropylester, malonic acid dibutylester, malonic acid di(2-ethylhexylester), malonic acid dilaurylester, oligomers and polymers obtained by of dialkyl malonates and diols. Particularly suitable are benzoylacetic acid ethyl ester, acetoacetic acid methyl ester, acetoacetic acid ethyl ester, malonic acid dimethylester, malonic acid diethylester, phenyl-1,3-butanedione and pentane-2,4-dione, 1,3-diphenyl-1,3-propanedione and polymeric diacetoacetates that have been produced by transesterification of unsaturated polyester diols with ethyl acetoacetate or mixtures thereof.

Tertiary organic phosphine catalysts, which are useful for the preparation of the oligomers and polymers of this invention are for example tripropylphosphine, triisopropylphosphine, trivinylphosphine, tributylphosphine, triisobutylphosphine, tri-tert.-butylphosphine, triallylphosphine, tris(2,4,4-trimethylpentyl)phosphine, tricyclopentylphosphine, tricyclohexylphosphine, cyclohexyldiphenylphosphine, dicyclohexylphenylphosphine, triphenylphosphine, tri-n-octylphosphine, tri-n-dodecylphosphine, tribenzylphosphine, dimethylphenylphosphine, 1,2-bis(diphenylphosphino)ethane, 1,3-bis(diphenylphosphino)propane, 1,4-bis(diphenylphosphino)butane, tertiary arylphosphines, activated by the electron donating groups —OR oder —NR₂ (R═H, C₁-C₁₂-alkyl, C₁-C₁₂-aryl) as for example diphenyl(2-methoxphenyl)phosphine, tris(4-methoxyphenyl)phosphine, tris(2,6-dimethoxyphenyl)phosphine, tris(4-dimethylaminophenyl)phosphine, tertiary alkylphosphines, containing phosphorous bound hetero atoms as for example hexamethylenetriaminophosphine and hexaethylenetriaminophosphine.

Preferred among the above-exemplified tertiary organic phosphine catalysts are tiralkylphosphines having CS-10 alkyl groups in the scope of yellowing and hydrolysis sensitivity of their products.

The preparation of the oligomers and polymers of this invention is carried out by mixing β-dicarbonyl compounds, tertiary phosphine catalysts and an excess of acrylates at room temperature or elevated temperatures. The amount of added phosphine catalyst is 0.2-10 weight %, preferred 0.5-1.5 weight % of the total mixture.

The ratio of acryloyl groups and β-dicarbonyl groups may be varied over a wide range. The excess of acryloyl groups is 100-2000%. It is here the reponsibility of a person skilled in the art to determine a suitable ratio of acryloyl groups, β-diacrbonyl groups and amount of phosphine catalyst, which lead to the target properties of the desired curable system as well as to the properties of the cured product. As a rule of thumb, the higher the functionality of the compounds, having β-dicarbonyl groups, the higher the required excess of acryloyl groups, in order to obtain a soluble product.

In a preferred embodiment for the preparation of larger quantities of the oligomers and polymers of this invention, the organic phosphine catalysts are dissolved in the component containing β-dicarbonyl groups and this solution is then added to the compounds having acryloyl groups. In order to complete the reaction, which is necessary for good storage stability, the reaction mixture may be kept several hours at a reaction temperature of 50-90° C.

With regard to the reaction conditions, the ratio of acryloyl groups to β-dicarbonyl groups, the amount of catalyst and reaction temperature are selected so as to cover a viscosity range of 250-100000 mPas and a range of average molecuar weight of 500-15000 in their oligomers and polymers. This enables applications of curable mixtures designed for low viscosity, such as overprint varnishes, as well as the use in high viscosity curable products, such as UV-curable paste inks.

In contrast to the products described in US specification 5945489, the average molecular weight and viscosity of oligomers and polymers of this invention, also depends on the amount of phosphine catalyst. In the following comparison experiment, a test mixture of 1.05 g (9.0 mmol) methyl acetoacetate and 9.00 g (30 mmol) trimethylolpropane triacrylate was treated with two different amounts of phosphine catalyst and amine catalyst. In the amine catalyzed product the viscosity and the average molecular weight remain the same with both amine concentrations, whereas the phosphine catalysed product show increased molecular weight and viscosity with increased amount of phosphine catalyst.

	1,8-Diazabicyclo(5.4.0)		Molecular
Tri-n-octylphoshine	undec-7-ene	Viscosity	weight
g/(mmol)	g/(mmol)	mPas	Mw
0.05/(0.135)	—	9000	2600
—	0.0205/(0.135)	4600	1900
0.10/(0.27)	—	11,200	3200
—	0.041/(0.27)	4600	1900
Viscosity in milliPascalseconds at 25° C. after the reaction

This unexpected result gave rise to investigate the formed oligomers and polymers which were prepared in the presence of tertiary phosphine catalysts. Analytical measurements revealed that two reactions proceed parallel, which both contribute to the formation of the oligomers and polymers of this invention. The first reaction is, as expected, the Michael addition of the acrylate group and a β-dicarbonyl group depicted in the following reaction scheme.

In the second reaction, acryloyl groups react with each other in the presence of tertiary phosphines, which also contributes to the formation of the oligomers and polymers of this invention resulting in an additional increase in molecular weight.

The prove of the aforementioned structures was achieved by ¹proton- and ¹³carbon nuclear magnetic resonance spectroscopy. The allocation of atoms to the chemical shifts was done with the help of model compounds. The table, which is given below, shows the allocation of the chemical shifts to their corresponding carbon atoms of an oligomer derived from 1,4-butanediol diacrylate and methyl acetoacetate in the presence of tri-n-octyl phosphine.

Acrylate                     130 ppm (1), 128 ppm (2)
substituted Methacrylate     139 ppm (3), 126 ppm (4),  28 ppm (5)
monosubstituted Acetoacetate 52 ppm (6)
disubstituted Acetoacetate   60 ppm (7)

In the oligomers and polymers prepared in the presence of amine catalysts, the signals (3), (4) and (5), which represent the substituted methacrylate structure, are absent. This result confirms as well, that the oligomers and polymers of this invention prepared in the presence of organic tertiary phosphines, differ also in structure from such products prepared with amines as catalysts and represent therefore new compounds.

The curable resin composition of the invention comprises the foregoing oligomers or polymers as essential components and does not always need an initiator for their curing, because the oligomers or polymers have good self-closslinking ability by electron beam or UV radiation. Even if cured without any initiators, good harden products can be obtained, which may be used for solvent resistant coatings.

However, using initiators is more preferable for curing the oligomers or polymers. Namely the compositions of the invention further contain an initiator.

As the initiator, there may be used any initiators such as a free radical photo initiator for example peroxo- or azo-initiators or a photo initiator.

A preferred curing method is the crosslinking by electron beam or UV radiation. In the latter method, photo initiators are dissolved in the oligomers and polymers of this invention.

The amount of added photo initiator is within the range of 0.5 to 13 weight %, preferred 2-7 weight %. Suitable photo initiators are for example benzophenone, methylbenzophenone, 4-phenylbenzophenone, 4,4′-bis(dimethylamino)-benzophenone, 4,4′-bis(diethylamino)-benzophenone, 2,2-dimethoxy-2-phenylacetophenone, dimethoxyacetophenone, diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butan-1-one, 2-methyl-1-[4(methoxythio)-phenyl]-2-morpholinopropan-2-one, diphenylacylphenyl phosphinoxide, diphenyl(2,4,6-trimethylbenzoyl) phosphinoxide, 2,4,6-trimethylbenzoylethoxyphenyl phosphinoxide, 2-isopropylthioxantone, 4-Isopropylthioxanthone, 2,4-dimethylthioxanthone.

If desired, other resins or compounds having reactive groups, which are able to react with the acrylate and methacrylate groups in the the oligomers and polymers, can be incorporated in the curable resin composition of the invention. As the other resins or compounds having reactive groups, there can be mentioned, for example, amines, unsaturated polyesters, or β-dicarbonyl compounds such as malonates, and acetoacetates.

For hardening, the products according to the invention were applied on top of suitable substrates such as for example paper, polyethylene, polypropylene, polyester, polyvinylidene chloride, aluminium, steel or wood and hardened under UV irradiation. Commercially available mercury high-pressure radiators or microwave-excited radiators without electrodes may be used for the hardening.

The oligomers and polymers may be used as prepared or, if necessary, diluted with commercially availble acrylate monomers in order to obtain the target viscosity for the intended viscosity. For example, the target viscosity for an overprint varnish of 5-20 micron, applied by a roller coater, may be 150-400 millipascal seconds.

The following table shows the compositions of various—ready to use—UV-curable mixtures, containing oligomers and polymers of this invention from the examples.

Cured coatings of the oligomers and polymers of this invention were examined after the hardening with UV radiation using various lead pencils, and the solvent resistance was checked with methyl ethyl ketone (MEK).

			1Radiation	2Solvent	3Pencil-
System	Mixture	4Viscosity	Intensity	Resistance	Hardness
1	Product of Example 30	56.0%	240 mPas	0.275 J/cm2	>75 DH	4H
	5TPGDA	35.0%		0.550 J/cm2	>75 DH	6H
	Benzophenone/7MDEA	9.0%
	(1:1 molar)
2	Product of Example 30	59.0%	280 mPas	0.275 J/cm2	>75 DH	2H
	TPGDA	35.0%		0.550 J/cm2	>75 DH	6H
	8Irgacure 1000	6.0%
3	Product of Example 30	59.0%	310 mPas	0.275 J/cm2	>75 DH	3H
	TPGDA	35.0%		0.550 J/cm2	>75 DH	5H
	9Darocur 4265	6.0%
4	Product of Example 30	39.0%	390 mPas	0.275 J/cm2	>75 DH	4H
	TPGDA5	36.0%		0.550 J/cm2	>75 DH	5H
	6EPAC	16.0%
	Benzophenone/MDEA	9.0%
	(1:1 molar)
5	Product of Example 30	40.0%	410 mPas	0.275 J/cm2	>75 DH	2H
	TPGDA	38.0%		0.550 J/cm2	>75 DH	4H
	EPAC	16.0%
	Irgacure 1000	6.0%
6	Product of Example 30	40.0%	410 mPas	0.275 J/cm2	>75 DH	2H
	TPGDA	38.0%		0.550 J/cm2	>75 DH	4H
	EPAC	16.0%
	Darocur 4265	6.0%
7	Product of Example 31	68.0%	510 mPas	0.275 J/cm2	>75 DH	4H
	TPGDA	27.0%		0.550 J/cm2	>75 DH	4H
	10Irgacure 184	5.0%
8	Product of Example 31	61.0%	420 mPas	0.275 J/cm2	>75 DH	4H
	TPGDA	27.0%		0.550 J/cm2	>75 DH	5H
	11Acrylated Amine	4.0%
	Benzophenone	5.0%
	MDEA	3.0%
1Radiated amount of light for crosslinking with an F 300H bulb (total UV A, B, C) measured with a radiometer from the EIT company.
2Solvent resistance of the hardened film, tested by repeated rubbing of the film surface with a woodpulp cloth impregnated with methyl ethyl ketone (MEK). The number of rubbings that still did not produce any visible damage to the coating was measured.
3Lead pencil hardness after the hardening, at which the film exhibits the first visible signs of damage.
4Viscosity prior application
5Tripropylene glycol diacrylate,
6bisphenol-A-diglycidylether diacrylate,
7N-methyldiethanolamine,
8,9,10Trademarks of CIBA.
11Product from ethanolamine and 1,6-hexandiol diacrylate (1:2).

Furthermore, the oligomers and polymers of this invention may be cured under an inert atomsphere by high energy electron beam of 150-450 keV, generated in a scanning or linear accelerator.

The products cured by UV-light or electron beam, which contain the oligomers and polymers show in general good hydrolysis stability.

The testing of the hydrolysis stability was performed as described by the following procedure. One of two identical test mixture of trimethylolpropane triacrylate (TMPTA) and methyl acetoacetate was mixed with DBU (1,8-diazabicyclo(5.4.0)-undec-7-ene) and the other with TOP(trioctyl phosphine). After the reaction, the mixtures were adjusted with tripropylene glycol diacrylate (TPGDA) so that they had the same viscosity. The composition are also embodied in the following table.

		Mixture 1	Mixture 2
	Composition:	9.00 g TMPTA	9.00 g TMPTA
		1.10 g methyl	1.10 g methyl
		acetoacetate	acetoacetate
		0.20 g TOP	0.20 g DBU
	Reactive diluent:	4.00 g TPGDA	4.70 g TPGDA
	Viscosity:	400 mPas	405 mPas
	Coating thickness:	15 μm	15 μm
	UV-curing speed:	16 meter/minute	16 meter/minute

The mixtures were applied on aluminum specimen and cured under UV-light in the presence of 4% 2-hydroxy-2-methyl-1-phenylpropan-1-one.

Then, the coatings were immersed for 2 hours in boiling water. Then, the coatings were peeled off from the substrate, dried and placed on an ATR crystall in an infrared spectrometer. The coatings prepared with DBU, showed an decrease in transmission at 3400-3600 cm⁻¹, which can be interpreted with an increase of carboxyl groups and hydroxyl groups due to hydrolysis.

Another example for the application of the oligomers and polymers is the crosslinking in a Michael addition with compounds having active hydrogens such as β-dicarbonyl groups. In this application, β-dicarbonyl compounds can be incorporated in the curable resin compositions. As the β-dicarbonyl compounds, there can be mentioned, for example, acetoacetates and malonates.

			Solvent	Pencil-
System	Composition	g	resistance	hardness
1	Product of example 31	6.00	>75	4H
	Bisacetoacetate,	4.00
	obtained from methyl	0.30
	acetoacetate and
	2-ethyl-2-butylpropandiol
	*TOP
2	Product of example 31	6.00	>75	4H
	Polymalonate,	6.00
	obtained from	0.25
	dimethylmalonate
	and triethylene
	glycol
	TOP
*TOP = trioctyl phosphine

Another example for the use of the oligomers and polymers is the curing with unsaturated polyesters. The oligomers and polymers are mixed with the unsaturated polyester and an initiator mixture is added. In the present examples the initiator mixture contains a peroxide and a metal salt coinitiator. The following table gives two examples of the curing of the oligomers of this invention together with unsaturated polyesters.

			Solvent	Pencil-
System	Composition	g	resistance	hardness
1	Polylite CN 610*	7.00	>75**	4H**
	(unsaturated polyester,	4.00
	dissolved	0.10
	in 40% styrene)	0.05
	Product of example 31
	2-Butanone peroxide
	OctaSoligen Cobalt 6
2	Polylite CN 450*	6.00	>75**	4H**
	(unsaturated polyester,	5.00
	dissolved in	0.10
	2-hydroxyethylacrylate)	0.05
	Product of example 31
	2-Butanone peroxide
	OctaSoligen Cobalt 6
*Products of DIC, Japan
**after 72 hours, coating thickness approximately 80 μm

Objects and advantages of this invention are further illustrated by the following examples, but the particular materials and amounts thereof recited in these examples, as well as other conditions and details should not be construed to limit this invention.

EXAMPLES

Example 1-29

General Procedure

The phosphine catalyst is dissolved in the compound, having β-dicarbonyl groups. Then, the compound having the acryloyl groups is added under stirring at room temperature. An exothermic reaction starts, which fades away after 15-30 minutes. The mixture is then allowed to cool down to room temperature.

Example 1-16

Products from trimethylolpropane triacrylate and methyl acetoacetate
				Molecular
Exam-	TMPTA1	DMM3	TOP2	weight	Viscosity
ple	(g)	(g)	(g)	(Mn/Mw)	(mPas)	Yellowing
1	9.00	0.706	0.025	800/n.d.	240	Nothing
2	9.00	1.06	0.025	835/n.d.	280	Nothing
3	9.00	1.416	0.025	760/n.d.	100	Nothing
4	9.00	1.888	0.025	760/n.d.	70	Nothing
5	9.00	0.706	0.05	1100/n.d.	2200	Nothing
6	9.00	1.06	0.05	1280/n.d.	2800	Nothing
7	9.00	1.416	0.05	1460/3790	2800	Nothing
8	9.00	1.888	0.05	1635/3904	2800	Nothing
9	9.00	0.706	0.10	1669/4100	4200	Nothing
10	9.00	1.06	0.10	1421/3272	11200	Nothing
11	9.00	1.416	0.10	1757/5500	33000	Nothing
12	9.00	1.888	0.10	2004/7446	84000	Nothing
13	9.00	0.706	0.20	1476/3490	25000	Nothing
14	9.00	1.06	0.20	1663/4875	79000	Nothing
15	9.00	1.416	0.20	2028/8655	>100000	Nothing
16	9.00	1.888	0.20	—	Gel	Nothing
1trimethylolpropane triacrylate,
2tri-n-octylphoshine,
n.d. = not determined,
Mn = number average
Mw = weight average

Example 17-29

Products from trimethylolpropane triacrylate and dimethyl malonate
				Molecular
Exam-	TMPTA1	DMM2	TOP3	weight	Viscosity
ple	(g)	(g)	(g)	Mn/Mw	(mPas)	Yellowing
17	9.00	0.792	0.025	650/760	150	Nothing
18	9.00	1.188	0.025	630/727	180	Nothing
19	9.00	1.884	0.025	640/780	150	Nothing
20	9.00	1.980	0.025	710/950	280	Nothing
21	9.00	0.792	0.05	980/1260	600	Nothing
22	9.00	1.188	0.05	770/1050	450	Nothing
23	9.00	1.884	0.05	780/1154	650	Nothing
24	9.00	1.980	0.05	720/990	400	Nothing
25	9.00	0.792	0.10	1069/1476	1400	Nothing
26	9.00	1.188	0.10	1180/1790	2700	Nothing
27	9.00	1.884	0.10	1020/1690	3200	Nothing
28	9.00	1.980	0.10	1080/2500	5200	Nothing
29	9.00	1.188	0.20	1456/2906	16000	Nothing
1trimethylolpropane triacrylate,
2tri-n-octylphoshine,
DMM = dimethyl malonate,
n.d. = not determined,
Mn = number average,
Mw = weight average

Example 30

45.0 g of trimethylolpropane triacrylate (viscosity: 90 mPas at 25° C.) was stirred at room temperature and treated with a solution of 5.0 g of methyl acetoacetate and 0.25 g of tri-n-octylphosphine. The solution was added dropwise within 5 minutes. The temperature raised to 40° C. Then, the reaction mixture was kept at 60° C. for 12 hours in order to complete the reaction. The obtained resin showed a viscosity of 1010 mPas at 25° C. Molecular number average Mn=1200.

Example 31

45.0 g of trimethylolpropane triacrylate was stirred at room temperature and treated with a solution of 5.0 g of methyl acetoacetate and 0.50 g of tri-n-octylphosphine. The solution was added dropwise within 5 minutes. The temperature raised to 45° C. after 10 minutes. Then, the reaction mixture was kept at 60° C. for 12 hours to complete the reaction. The obtained resin showed a viscosity of 6400 mPas at 25° C. Molecular number average Mn=1880.

Example 32

45.0 g of trimethylolpropane triacrylate was stirred at room temperature and treated with a solution of 5.0 g of methyl acetoacetate and 0.75 g of tri-n-octylphosphine. The solution was added dropwise within 5 minutes. The temperature raised to 60° C. Then, the reaction mixture was kept at 60° C. for 12 hours to complete the reaction. The obtained resin showed a viscosity of 18200 mPas at 25° C. Molecular number average Mn=3500.

Example 33

1,50 g of 2-butyl-2-ethyl-1,3-propanediol diacetoacetate
was dissolved in 8.5 g of trimethylolpropane triacrylate was stirred at room temperature and treated with 0.38 g of tri-n-butylphosphine. The slightly yellow colored reaction mixture reached a temperature of 45° C. and showed a viscosity of 22400 mPas at 25° C.

Example 34

1,50 g of tripropylene glycol diacetoacetate, obtained by transesterification of tripropylene glycol with ethyl acetoacetate, was dissolved in 8.5 g of tripropylene glycol diacrylate was stirred at room temperature and treated with 0.43 g of tri-n-dodecylphosphine. The slightly yellow colored reaction mixture reached a temperature of 47° C. and showed a viscosity of 12400 mPas at 25° C.

Example 35

1.90 g of a polymalonate, obtained by transesterification of dimethyl malonate and ethylene glycol
was dissolved in 10.0 g of tripropylene glycol diacrylate. Then, 0.38 g of tri-n-octylphosphine was added. After the exothermic reaction was complete, a curable resin was obtained, having a viscosity of 1220 mPas at 25° C.

Example 36

1.90 g of a polymalonate, obtained by transesterification of pentaerithitol with a 5-fold excess of dimethyl malonate and following removal of the excess of dimethyl malonate under reduced pressure, was dissolved in 10.0 g of tripropylene glycol diacrylate. Then, 0.38 g of tri-n-octylphosphine was added. After the exothermic reaction was complete, a curable resin was obtained, having a viscosity of 2300 mPas at 25° C.

Example 37

2.00 g of a polyacetoacetate, obtained by copolymerisation of 25% butyl acrylate, 25% styrene, 25% methyl methacrylate and 25% 2-acetoacetoxyethyl metharylate, was dissolved in 12.0 g of of tripropylene glycol diacrylate. Then, a total of 0.4 g of tri-n-dodecylphosphine was added in portions of 0.1 g. After the exothermic reaction was complete, a resin was obtained, having a viscosity of 1100 mPas at 25° C.

Example 38

148.0 g of phthalic anhydride was condensed with 130.0 g or ethylene glycol in the presence of 1.0 g of dibutyltin oxide at 200° C. At the time when 18.0 g of water was separated, the reaction temperature was lowered to 140° C. and 240.0 g of methyl acetoacetate were added. Within 4 hours at 140° C., 60.0 g of methanol was separated. To the intermediate product, 35.0 g of tri-n-octylphosphine was added at 80° C., followed by 1700.0 g of tripropylene glycol diacrylate. The diacrylate was added so that the temperature did not exceed 80° C. After the reaction was completed a UV-curable mixture, having a viscosity of 2500 mPas at 25° C., was obtained.

Example 39

225.0 g of trimethylolpropane triacrylate, 225.0 g of tripropylene glycol diacrylate, 95.0 g of ethyl acetoacetate and 0.25 g of 4-methoxyphenol were mixed and sparged with air. Then, 10.0 g of tri-n-octylphosphine was added and the mixture was gently warmed to 50° C. At that temperature, an exothermic reaction started, which increased the temperature of the reaction mixture to 80-90° C. At that time the viscosity of the mixture was 1200 mPas at 25° C. Now, the mixture was kept at 90-100° C. for about 3 hours, until the viscosity remained stable and did not further increase. Viscosity: 17000 mPas at 25° C. The viscosity of the product was adjusted with 225.0 g of tripropylene glycol diacrylate for better handling. End-viscosity: 1300 mPas at 25° C.

Claims

1. A process for preparing a curable oligomer or polymer, having an acryloyl group, a β-dicarbonyl group having a chemical structure part represented by any of the following structures, and a substituted methacrylate group represented by the following structure, comprising a reaction step of reacting at least one multifunctional monomeric acrylate with at least one compound having at least one β-dicarbonyl group in the presence of a tertiary organic phosphine.

2. A process according to claim 1, characterized in that the multifunctional monomeric acrylate is a di-, tri-, tetra-, penta-, or hexaacrylate.

3. A process according to claim 1, wherein the compound having a β-dicarbonyl group is an acetoacetate, malonate or β-diketone.

4. A process according to claim 1, wherein a mixture of monomeric multifunctional acrylates and a mixture of β-dicarbonyl compounds are used.

5. A process according to claim 1, wherein the amount of added tertiary phosphine is within the range of 0.2 to 10% by weight.

6. A process according to claim 1, wherein the reaction temperature is within the range of 25 to 125° C.

7. A process according to claim 1, wherein the tertiary organic phosphine is selected from the group consisting of tripropylphosphine, triisopropylphosphine, trivinylphosphine, tributylphosphine, triisobutylphosphine, tri-tert.-butylphosphine, triallylphosphine, tris(2,4,4-trimethylpentyl)phosphine, tricyclopentylphosphine, tricyclohexylphosphine, cyclohexyldiphenylphosphine, dicyclohexylphenylphosphine, triphenylphosphine, tri-n-octylphosphine, tri-n-dodecylphosphine, tribenzylphosphine, dimethylphenylphosphine, 1,2-bis(diphenylphosphino)ethane, 1,3-bis(diphenylphosphino)propane, 1,4-bis(diphenylphosphino)butane, diphenyl(2-methoxphenyl)phosphine, tris(4-methoxyphenyl)phosphine, tris(2,6-dimethoxyphenyl)phosphine, tris(4-dimethylaminophenyl)phosphine, hexamethylene triaminophosphine and hexaethylene triaminophosphine.